SECTION 5 VARIABLE SPEED DRIVES & SOFT STARTERS

Transcription

1 Variable Speed Drives & Soft Starters COLTERLEC ELECTRICAL ENGINEERING PRODUCTS SECTION VARIABLE SPEED DRIVES & SOFT STARTERS COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 189

2 TM Variable Speed Drives & Soft Starters CONTENTS DANFOSS VARIABLE SPEED DRIVES AND SOFT STARTERS VLT HVAC Drive FC VLT AQUA Drive FC VLT Automation Drive FC 300 Series VLT Accessories VLT Midi Drive FC VLT Advanced Active Filter AAF VLT Advanced Harmonic Filter VLT Power Option Sine-wave Filter VLT Power Option du/dt Filter VLT Compact Starter MCD VLT Soft Starter MCD UV Stabilised EMC cable for use with Variable speed drives Submersible Overall Screened Cable (EMC Compliant) For Use With Variable Speed Drives Cable Glands

3 Variable Speed Drives & Soft Starters Variable Speed Drives & Accessories Variable Speed Drives & Accessories VLT HVAC Drive FC 102 The VLT HVAC Drive series is available in a wide power range designed for all HVAC applications. An advanced drive built on HVAC dedication. Danfoss VLT HVAC FC102 Feature All built-in low investment Modular product concept and a wide range of options Dedicated HVAC I/O functionality for temperature sensors etc. De-central I/O control via serial communication Wide range of HVAC protocols for BMS controller connectivity Benefit Low initial investment max. flexibility, later upgrade possible External conversion saved Reduced wiring costs, and external controller I/O saved Less extra gateway solutions needed 4 x auto tuned PID s No external PID controller needed Smart Logic Controller Real Time Clock Integrated fan, pump and compressor functionality Fire Override Mode, Dry run Detection Constant Torque etc. Back-channel cooling for frame D, E and F Save energy less operation cost Automatic Energy Optimizer function, advanced version Advanced energy monitoring Energy saving functions i.e. flow compensation, sleep mode, etc. Unequalled robustness maximum uptime Often makes PLC unnecessary Enables daily and weekly settings Saves external control and conversion equipment Protects equipment and saves energy Prolonged lifetime of electronics Saves up to % energy Overview of energy consumption Saves energy Robust single enclosure Maintenance-free Unique cooling concept with no ambient air flow over electronics Problem-free operation in harsh environments Max. ambient temp. 0 C without derating No external cooling or oversize necessary User-friendly save commissioning and operating cost Smart start Awarded graphical display, 27 languages USB plug and play connection Global HVAC support organisation Quick and precise start-up Effective commissioning and operation Easy to use PC software tools Local service - globally Built-in with RFI filters to meet AS C1, C2 and C3 categories Integrated DC link harmonic filters Small power cables. Meets EN Integrated EMC filters Meets EN 011 Class B, A1 or A2 and IEC Category C1, C2 and C3 The VLT HVAC Drive is a full-featured, HVAC dedicated drive with built-in intelligence. The VLT HVAC Drive has a vast number of functions developed to meet the diverse needs of the HVAC business. It is the perfect match for pumps, fans and compressors in modern buildings that are fitted with increasingly sophisticated solutions. NABERS compliance Thanks to its built-in energy meter, the VLT HVAC Drive is certified as fully compliant with National Australian Built Environment Rating System (NABERS) requirements. This means you save on installation time and cost, because there is no need to install a separate energy meter. Product range 3 x V kw 3 x V kw 3 x V kw 3 x V kw With 110% overload torque Available enclosure ratings (41VAC) IP kw IP kw IP 21 (Type 1) kw IP 4 (Type 12) kw IP (Type 12) kw Type 3R kw IP 66 (Type 4X indoor) kw Optional coating providing extra protection for aggressive environments. COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 191

4 Variable Speed Drives & Soft Starters Variable Speed Drives & Accessories VLT HVAC Drive FC 102 continued Specifications Mains supply (L1, L2, L3) Supply voltage Supply frequency Displacement Power Factor (cos φ) near unity Switching on input supply L1, L2, L3 Output data (U,V,W) Output voltage Switching on output Ramp times Output frequency Digital inputs Programmable digital inputs 6* Logic Voltage Level V ±10%, V ±10%, V ±10%, V ±10% 0/60 Hz > 0.98 near unity 1 2 times/min % of supply voltage Unlimited sec Hz PNP or NPN 0 24 VDC * 2 can be used as digital outputs Pulse inputs Programmable pulse inputs 2* Voltage Level 0 24 VDC (PNP positive logic) Pulse input accuracy ( khz) * Utilise some of the digital inputs Analogue input Analogue inputs 2 Modes Voltage or current Voltage Level 0 V to +10 V (scalable) Current Level 0/4 to 20 ma (scalable) Analogue output Programmable analogue outputs 1 Current range at analogue output 0/4 20 ma Relay outputs Programmable relay outputs 2 (240 VAC, 2 A and 400 VAC, 2 A) Fieldbus communication Standard built-in: FC Protocol N2 Metasys FLN Apogee Modbus RTU BACnet embedded Optional: VLT LonWorks MCA 108 VLT BACnet MCA 109 VLT BACnet/IP MCA 12 VLT DeviceNet MCA 104 VLT PROFIBUS DP MCA 101 Application options A wide range of integrated HVAC options can be fitted in the drive: VLT General Purpose I/O MCB digital inputs, 2 digital outputs, 1 analog current output, 2 analog voltage inputs. VLT Relay Card MCB 10 Adds 3 relay outputs. VLT Extended Relay Card MCB digital inputs, 2 analog outputs 4 SPDT relays, Meets NAMUR recommendations, Galvanic isolation capability VLT Analog I/O MCB Pt1000/Ni1000 inputs, 3 analogue voltage outputs and back-up power for Real-Time Clock. VLT 24 V External Supply MCB VDC external supply can be connected to supply, control and option cards. VLT Sensor Input MCB 114 Sensor input card for motor protection with 2 or 3 PT100 or PT1000 inputs Brake chopper (IGBT) option Connected to an external brake resistor, the built-in brake chopper limits the load on the intermediate circuit in situations where the motor acts as a generator. VLT BACnet/IP MCA 12 Use this option for fast access to information and reduced overall cost of ownership in building management systems. It enables communication via the BACnet/IP protocol, and BACnet over Ethernet. Power options A wide range of external power options are available for VLT HVAC Drives in critical networks or applications: VLT Advanced Harmonic Filter For critical demands on harmonic distortion VLT du/dt Filter For special demands on motor isolation protection VLT Sine Wave Filter HVAC PC software tools VLT Motion Control Tool MCT 10 Ideal for commissioning and servicing the drive VLT Energy Box Comprehensive energy analysis tool. Energy consumption with and without drive can be calculated (drive payback time). Online function for accessing drives energy log. VLT Motion Control Tool MCT 31 Harmonics calculation tool High power options IEC Emergency stop with Safety Relay Safety Stop with Safety Relay RFI filter NAMUR terminals RCD IRM Mains shielding Regen terminals Please see the VLT High Power Drive Selection Guide for the complete range of options. TM

5 Variable Speed Drives & Soft Starters Variable Speed Drives & Accessories Variable Speed Drives & Accessories VLT HVAC Drive FC 102 Selection chart "380 to 480 VAC" Description Part No. VLT kw Amperes 110% O/L VT/CT Frame IP FC102 IP20 (1.1 to 90kW) Standard with Cat. C1 RFI Filter Physical Size H x W x D 131B4207 P1K A2 IP x 90 x B4217 P1K A2 IP x 90 x B4218 P2K A2 IP x 90 x B4219 P3K A2 IP x 90 x B3489 P4K A2 IP x 90 x B4220 PK. 13 A3 IP x 130 x B3603 P7K A3 IP x 130 x F0427 P11K B3 IP20 30 x 16 x F6631 P1K 1 32 B3 IP20 30 x 16 x F6632 P18K B3 IP20 30 x 16 x F6629 P22K B4 IP x 230 x B94 P30K B4 IP x 230 x F6630 P37K B4 IP x 230 x F0340 P4K 4 90 C3 IP x 308 x F0341 PK 106 C3 IP x 308 x F0342 P7K C4 IP x 370 x F0343 P90K C4 IP x 370 x 33 0 FC102 IP (1.1 to 90kW) Standard with H3 Filter (Cat. C1 RFI filter, reduced cable length) 131U2249 P1K A4 IP 360 x 200 x U221 P2K A4 IP 360 x 200 x U222 P3K A4 IP 360 x 200 x U1976 P4K A4 IP 360 x 200 x B8214 PK. 13 A IP 420 x 242 x B821 P7K A IP 420 x 242 x B8216 P11K B1 IP 480 x 242 x B8217 P1K 1 32 B1 IP 480 x 242 x B8218 P18K B1 IP 480 x 242 x B6222 P22K B2 IP 60 x 242 x B736 P30K B2 IP 60 x 242 x B8219 P37K C1 IP 680 x 308 x B8221 PK 106 C1 IP 680 x 308 x FC102 IP (1.1 to 90kW) Standard with H1 Filter (Cat. C1 RFI Filter) 131U2227 P1K A4 IP 360 x 200 x U2228 P1K A4 IP 360 x 200 x U223 P2K A4 IP 360 x 200 x U2236 P3K A4 IP 360 x 200 x U2237 P4K A4 IP 360 x 200 x B662 PK. 13 A IP 420 x 242 x B663 P7K A IP 420 x 242 x B4061 P11K B1 IP 480 x 242 x B3319 P1K 1 32 B1 IP 480 x 242 x B4249 P18K B1 IP 480 x 242 x B66 P22K B2 IP 60 x 242 x B664 P30K B2 IP 60 x 242 x B6662 P37K C1 IP 680 x 308 x B6663 P4K 4 90 C1 IP 680 x 308 x B6664 PK 106 C1 IP 680 x 308 x B808 P7K C2 IP 770 x 370 x B807 P90K C2 IP 770 x 370 x 33 6 FC102 IP66 (1.1 to 90kW) Standard with Hi Filter (Cat. C1 RFI Filter) 131U9319 P1K A4 IP x 200 x U9320 P1K A4 IP x 200 x U9321 P2K A4 IP x 200 x U9322 P3K A4 IP x 200 x U9323 P4K A4 IP x 200 x B7636 PK. 13 A IP x 242 x B7613 P7K A IP x 242 x B8102 P11K B1 IP x 242 x B8173 P1K 1 32 B1 IP x 242 x B6981 P18K B1 IP x 242 x B8231 P22K B2 IP66 60 x 242 x B801 P30K B2 IP66 60 x 242 x F479 P37K C1 IP x 308 x F1272 P4K 4 90 C1 IP x 308 x F337 PK 106 C1 IP x 308 x F4041 P7K C2 IP x 370 x F7721 P90K C2 IP x 370 x 33 6 Weight kg COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 193

6 TM Variable Speed Drives & Soft Starters Variable Speed Drives & Accessories VLT AQUA Drive FC 202 High level of performance and low cost. Optimised drive for AC motor driven water and wastewater applications. User friendly setup makes installation easy and enables owners to reach the highest level of performance and lowest cost of ownership. VLT AQUA Drive range Feature Dedicated features Dry run detection Flow compensation function 2 step ramps (initial/final ramp) and min. speed monitor Check valve ramp Pipe fill mode Built-in motor alternation feature Sleep Mode No/low flow detection End of pump-curve detection Pump cascade controller Built-in Smart Logic Controller Deragging Back-channel cooling for frame D, E and F Pre/Post Lubrication Free programmable infos/ warnings/ alerts Flow confirmation Energy saving VLT efficiency (98%) Automatic Energy Optimisation (AEO) Auto Tuning of Staging Speeds Reliable IP00 IP66 enclosures (depending on power size) All power sizes available in IP4/ enclosures Password Protection Mains disconnect switch Optional, built-in RFI suppression One Wire safe stop Max. ambient temperature up to 0 C without derating (D-frame 4 C) User-friendly One drive type for the full power range Intuitive user interface Integrated Real Time Clock Modular design Auto tuning of PI-controllers Payback time indication Benefit Protects the pump Saves energy Protects deep well pumps Protects against water hammer and saves installed cost on soft close valves Eliminates water hammering Duty stand by operation, cost reduction Saves energy Protects the pump Protects the pump, leakage detection Saves energy and reduces equipment cost Often makes PLC omissable Preventive/reactive pump cleaning Prolonged lifetime of electronics System and pump protection Perfect system integration and adaptation to the application System and pump protection Less operation cost Saves energy Saves up to % energy Smoothens the staging and saves energy Maximum Uptime Choose the protection class you need Broad usability in standard enclosure Reliable operation No need for external switch No need for external modules Safe operation/less wiring Reduced need for cooling Save initial and operation cost Less learning required Time saved Lower equipment cost Enables fast installation of options Time saved Monitor performance Featuring a wide range of powerful, standard features, which can be expanded with performance improving options, the VLT AQUA Drive is equally suited to both new and retrofit projects. Set up the drive quickly and easily with the user friendly dialogue based Smart Start and a quick menu which is providing direct access to the most important features for water and pump applications. By collecting the most important water and pump parameters in one place, the risk of incorrect configuration is reduced significantly. Instantly benefit from high efficiency, fast payback and the lowest overall cost of ownership for water and wastewater applications. Power range 1 x VAC kw 1 x VAC kw 3 x VAC kw 3 x VAC kw 3 x VAC kw 3 x VAC kw * Up to 2000 kw available on request. Continued on next page

7 Variable Speed Drives & Soft Starters Variable Speed Drives & Accessories VLT Aqua Drive FC 202 continued Specifications Mains supply (L1, L2, L3) 1 x VAC kw 1 x VAC kw 3 x VAC kw Supply voltage 3 x VAC kw 3 x VAC kw 3 x VAC kw* Supply frequency 0/60 Hz Displacement Power Factor (cos φ) near unity (> 0.98) Switching on input supply L1, L2, L3 1 2 times/min. Output data (U,V,W) Output voltage 0 100% of supply voltage Switching on output Unlimited Ramp times sec. Output frequency (dependant on power size) 0 00 Hz Note: VLT AQUA Drive can provide 110%, 10% or 160% current for 1 minute, dependent on power size and parameter settings. Higher overload rating is achieved by oversizing the drive. Digital inputs Programmable digital inputs 6* Logic PNP or NPN Voltage Level 0 24 VDC * Two of the inputs can be used as digital outputs. Analogue input Number of analogue inputs 2 Modes Voltage or current Voltage Level -10 V to +10 V (scalable) Current Level 0/4 to 20 ma (scalable) Pulse inputs Programmable pulse inputs 2* Voltage Level 0 24 VDC (PNP positive logic) Pulse input accuracy ( khz) * Two of the digital inputs can be used for pulse inputs. Analogue output Programmable analogue outputs 1 Current range at analogue output 0/4 20 ma Relay outputs Programmable relay outputs 2 (240 VAC, 2 A and 400 VAC, 2 A) Fieldbus communication Modbus RTU embedded - Profibus, Profinet SRT, DeviceNet, Ethernet IP, Modbus TCP as options Ambient temperature Up to C (0 C without derating; D-frame 4 C) Hardware specifications IP00 IP66 enclosures (depending on power size) All power sizes available in IP 4/ enclosures Password protection Mains disconnect switch Optional, built-in RFI suppression One wire safe stop * Up to 2000 kw available on request Please contact your local office for high power options and more information. Application options Extend the functionality of the drive with integrated options: VLT General Purpose I/O MCB 101 VLT Extended Cascade Controller MCO 101 VLT Advanced Cascade Controller MCO 102 VLT 24 V External Supply MCB 107 VLT PTC Thermistor Card MCB 112 VLT Extended Relay Card MCB 113 VLT Sensor Input MCB 114 Coated PCB available Standard 3C2 for harsh environments according to levels in IEC , optional 3C3. From 90 kw 3C3 coating is standard. Relay & Analogue I/O option VLT Relay Card MCB 10 VLT Analog I/O MCB 109 High power options See the VLT High Power Drive. Selection Guide for a complete list. Power options Choose from a wide range of external power options for use with our drive in critical networks or applications: VLT Low Harmonic Drive VLT Advanced Harmonic Filter VLT du/dt Filter VLT Sine Wave Filter (LC Filter) PC software tool VLT Motion Control Tool MCT 10 VLT Energy Box VLT Motion Control Tool MCT 31 User-configurable texts allow the perfect adaptation to the application. COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 19

8 TM Variable Speed Drives & Soft Starters VLT Aqua Drive FC 202 Selection chart "380 to 480 VAC" Description Physical Size H x W x D Part No. VLT kw Amperes 110% O/L VT/CT Frame IP FC202 IP20 (0.37 to 90kW) Standard with H1 Filter 131B8872 PK A2 IP x 90 x B8880 PK A2 IP x 90 x B8888 PK A2 IP x 90 x B8896 P1K A2 IP x 90 x B8290 P1K A2 IP x 90 x B8906 P2K A2 IP x 90 x B8914 P3K A2 IP x 90 x B8932 P4K A2 IP x 90 x B8942 PK. 13 A3 IP x 130 x B8289 P7K A3 IP x 130 x F6639 P11K B3 IP20 30 x 16 x F6644 P1K 1 32 B3 IP20 30 x 16 x F6648 P18K B3 IP20 30 x 16 x F6768 P22K B4 IP x 230 x F6773 P30K B4 IP x 230 x F6778 P37K B4 IP x 230 x F663 P4K 4 90 C3 IP x 308 x F667 PK 106 C3 IP x 308 x F6661 P7K C4 IP x 370 x F6666 P90K C4 IP x 370 x 33 0 FC202 IP21 (11 to 90kW) Standard with H1 Filter 131B8980 P11K B1 IP x 242 x B8291 P1K 1 32 B1 IP x 242 x B9013 P18K B1 IP x 242 x B9022 P22K B2 IP21 60 x 242 x B8446 P30K B2 IP21 60 x 242 x B9043 P37K C1 IP x 308 x B8292 P4K 4 90 C1 IP x 308 x B7982 PK 106 C1 IP x 308 x B9068 P7K C2 IP x 370 x B907 P90K C2 IP x 370 x 33 6 FC202 IP (0.37 to 90kW) Standard with H1 Filter 131U2462 PK A4 IP 360 x 200 x U306 PK A4 IP 360 x 200 x U307 PK A4 IP 360 x 200 x U308 P1K A4 IP 360 x 200 x U309 P1K A4 IP 360 x 200 x U3060 P2K A4 IP 360 x 200 x U3061 P3K A4 IP 360 x 200 x U3062 P4K A4 IP 360 x 200 x F1411 PK. 13 A IP 420 x 242 x F1414 P7K A IP 420 x 242 x F141 P11K B1 IP 420 x 242 x F1420 P1K 1 32 B1 IP 420 x 242 x F182 P18K B1 IP 420 x 242 x F183 P22K B2 IP 60 x 242 x F184 P30K B2 IP 60 x 242 x F18 P37K C1 IP 680 x 308 x F186 P4K 4 90 C1 IP 680 x 308 x F187 PK 106 C1 IP 680 x 308 x F188 P7K C2 IP 770 x 370 x F1646 P90K C2 IP 770 x 370 x 33 6 FC202 IP66 (11 to 90kW) Standard with H1 Filter 131Z669 PK A4 IP x 200 x Z6696 PK A4 IP x 200 x Z6697 PK A4 IP x 200 x Z6698 P1K A4 IP x 200 x X4368 P1K A4 IP x 200 x Z6699 P2K A4 IP x 200 x Z6700 P3K A4 IP x 200 x Z6701 P4K A4 IP x 200 x F0846 PK. 13 A IP x 242 x F0849 P7K A IP x 242 x F080 P11K B1 IP x 242 x F081 P1K 1 32 B1 IP x 242 x F082 P18K B1 IP x 242 x F083 P22K B2 IP66 60 x 242 x F084 P30K B2 IP66 60 x 242 x F2919 P37K C1 IP x 308 x F2920 P4K 4 90 C1 IP x 308 x F2921 PK 106 C1 IP x 308 x F2922 P7K C2 IP x 370 x F2923 P90K C2 IP x 370 x 33 6 Weight kg

9 Variable Speed Drives & Soft Starters Variable Speed Drives & Accessories Variable Speed Drives & Accessories VLT Automation Drive FC 300 Series The VLT Automation Drive is a single drive concept that covers an entire range of applications, which is a major benefit in commissioning, operating and maintaining the equipment. Feature Reliable Ambient temperature 0 C without derating Available in IP00, 20, 21, 4, and 66 enclosures Resistant to wear and tear Back-channel cooling for frame D, E and F User-friendly Plug-and-play technology Awarded control panel Intuitive VLT interface Pluggable cage clamp connectors Exchangeable languages Intelligent Intelligent warning systems Smart Logic Control Advanced plug-in features Safe stop STO: Safe Torque Off (IEC ) Intelligent heat management Power range 3 x V kw 3 x /00 V kw 3 x V kw 3 x V 37 kw 1200 kw Normal overload kw Benefit Maximum Uptime Less need for cooling or oversizing Suitable for harsh and wash down areas Low lifetime cost Reduced operational cost with separate cooling paths for power & control sections Save initial and operation cost Easy upgrade and change over User-friendly Saves time Easy connection User-friendly Warning before controlled stop Reduces need for PLC capacity Easy commissioning Safety cat. 3 (EN 94-1), PL d (ISO ), Stop cat. 0 (EN ) Suitable for category 3 installations according to EN 94-1/AS & SIL 2 as per EN62061 and IEC Low ingress of airborne contaminants, Less maintenance and Long service life VLT Automation Drive The modular open-technology platform that VLT Automation Drive is built on makes it exceptionally adaptable and programmable. Its configurable, user-friendly interface supports local languages and letters. Perfect match for: Industrial Automation High dynamic applications Safety installations VLT Automation Drive Family Pluggable options The drive solution can be adapted to any application due to the flexible option structure. Numerous options are available and can be mounted and tested from factory or be plugged in later for change-over or upgrade. Adapts to the future The modular concept of VLT Automation Drive makes it highly adaptable also to future features and options. Modularity offers the benefit of buying on a need-to-have basis without losing future possibilities. Hot pluggable Control Panel The Local Control Panel (LCP) can be plugged in directly or connected through a cable for remote commissioning. The LCP can be disconnected during operation and replaced with a blind cover. Settings are easily transferred via the LCP from one drive to another or from a PC to a drive with the VLT Set-up Software MCT 10. Awarded VLT Automation Drive has received the Frost & Sullivan award for innovation and the if Design Award for its user-friendliness. COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 197

10 Variable Speed Drives & Soft Starters VLT Automation Drive FC 300 Series continued Specifications Mains supply (L1, L2, L3) V ±10%. Supply voltage FC 301: V ±10%. FC 302: V ±10%, V ±10% V ±10% Supply frequency 0/60 Hz Displacement Power Factor (cos φ) near unity (> 0.98) Switching on input supply L1, L2, L3 Maximum 2 times/min. Output data (U,V,W) Output voltage 0 100% of supply voltage Switching on output Unlimited Ramp times sec. Output frequency FC 301: Hz FC 302: 0 90 Hz Note: 160% current can be provided for 1 minute. Higher overload rating is achieved by oversizing the drive. Digital inputs Programmable digital inputs FC 301: 4 () / FC 302: 4 (6) Logic PNP or NPN Voltage Level 0 24 VDC Note: One/two digital inputs can be programmed as digital output for FC 301/FC 302. Analogue input Number of analogue inputs 2 Modes Voltage or current Voltage Level FC 301: 0 to +10 V. FC 302: -10 V to +10 V (scalable) Current Level 0/4 to 20 ma (scalable) Pulse/encoder inputs Programmable pulse/ encoder inputs FC 301: 1 / FC 302: 2 Voltage Level 0 24 V DC (PNP positive logic) Digital output* Programmable digital/ pulse outputs FC 301: 1 / FC 302: 2 Voltage Level at digital/ frequency output 0 24 V Analogue output* Programmable analogue outputs 1 Current range at analogue output 0/4 20 ma Relay outputs* Programmable relay outputs FC 301: 1 / FC 302: 2 Cable lengths Max. motor cable lengths FC 301: 0 m / FC 302: 10 m (screened/armoured) FC 301: 7 m / FC 302: 300 m (unscreened/ unarmoured) Features MCA 101 Profibus Constant or Variable Torque 160% Supply voltage 380V 00V ± 10% Output voltage is 0 100% of supply voltage Rating based upon mains voltage of 380V-00V ± 10% All drives include graphical LCP Fieldbus options MCA 101 Profibus MCA 104 DeviceNet MCA 10 CanOpen MCA 113 Profibus VLT 3000 protocol converter MCA 114 Profibus VLT 000 protocol converter MCA 120 Profinet MCA 121 Ethernet IP MCA 122 Modbus TCP Ethercat I/O and feedback options MCB 101 General Purpose I/O MCB 102 Encoder MCB 103 Resolver MCB 10 Relay MCB V input option for control voltage Safety options MCB 113 Extended Relay Card MCB 114 VLT Sensor Input Brake chopper (IGBT) option MCB 108 Safety PLC interface (DC/DC converter) MCB 112 PTC Thermistor Card Motion Control Options Connected to an external brake resistor, the built-in brake chopper limits the load on the intermediate circuit in the case the motor acts as a generator. Power options MCO 30 Programmable Motion Controller MCO 30 Synchronizing Controller MCO 31 Positioning Controller MCO 32 Center Winder Controller Brake resistors Sine-Wave Filters du/dt Filters Harmonic Filters (AHF) High Power options IEC Emergency stop with Safety Relay Safety Stop with Safety Relay RFI Filters NAMUR terminals RCD IRM Mains shielding Regen terminals Other accessories IP21/NEMA 1 Kit (convert IP20 to IP21) Profibus adapter Sub-D9 Connector Decoupling plate for fieldbus cables USB connection cable to PC Panel Through option LCP panel mounting kit Mounting brackets Mains disconnect option *More analogue and digital inputs/outputs can be added by options. Please contact your local office for high power options and more information TM

11 Variable Speed Drives & Soft Starters Variable Speed Drives & Accessories VLT Automation Drive FC 300 Series Selection chart "380 to 480 VAC" Part No. Description VLT kw Amperes 110% O/L VT/CT Frame IP Physical Size H x W x D FC302 IP20 (0.37 to 7kW) Standard 131B0033 PK A2 IP x 90 x B0034 PK A2 IP x 90 x B003 PK A2 IP x 90 x B0036 P1K A2 IP x 90 x B0037 P1K A2 IP x 90 x B0038 P2K A2 IP x 90 x B0039 P3K A2 IP x 90 x B0040 P4K A2 IP x 90 x B0041 PK. 13 A3 IP x 130 x B0042 P7K A3 IP x 130 x B9826 P11K B3 IP20 30 x 16 x F0430 P1K 1 32 B3 IP20 30 x 16 x F0431 P18K B4 IP x 230 x B946 P22K B4 IP x 230 x F0434 P30K B4 IP x 230 x F0437 P37K C3 IP x 308 x F0438 P4K 4 90 C3 IP x 308 x F0444 PK 106 C4 IP x 370 x F044 P7K C4 IP x 370 x 33 0 FC302 IP21 (11 to 7kW) Standard 131B112 P11K B1 IP x 242 x B11 P1K 1 32 B1 IP x 242 x B116 P18K B2 IP21 60 x 242 x B1864 P22K B2 IP21 60 x 242 x B474 P30K C1 IP x 308 x B476 P37K C1 IP x 308 x B478 P4K 4 90 C1 IP x 308 x B481 PK 106 C2 IP x 370 x B483 P7K C2 IP x 370 x 33 6 FC302 IP (0.37 to 7kW) Standard 131U3148 PK A4 IP 360 x 200 x U61 PK A4 IP 360 x 200 x U6160 PK A4 IP 360 x 200 x U2268 P1K A4 IP 360 x 200 x U6178 P1K A4 IP 360 x 200 x U618 P2K A4 IP 360 x 200 x U6188 P3K A4 IP 360 x 200 x U997 P4K A4 IP 360 x 200 x B4638 PK. 13 A IP 420 x 242 x B4640 P7K A IP 420 x 242 x B3298 P11K B1 IP 480 x 242 x B3312 P1K 1 32 B1 IP 480 x 242 x B4728 P18K B2 IP 60 x 242 x B4729 P22K B2 IP 60 x 242 x B6632 P30K C1 IP 680 x 308 x B6633 P37K C1 IP 680 x 308 x B6636 P4K 4 90 C1 IP 680 x 308 x B9668 PK 106 C2 IP 770 x 370 x F0181 P7K C2 IP 770 x 370 x 33 6 FC302 IP66 (0.37 to 7kW) Standard 131U8064 PK A4 IP x 200 x U806 PK A4 IP x 200 x U8066 PK A4 IP x 200 x U8067 P1K A4 IP x 200 x U8068 P1K A4 IP x 200 x U8069 P2K A4 IP x 200 x U8070 P3K A4 IP x 200 x U8071 P4K A4 IP x 200 x B639 PK. 13 A IP x 242 x B6718 P7K A IP x 242 x B840 P11K B1 IP x 242 x B60 P1K 1 32 B1 IP x 242 x B6628 P18K B2 IP66 60 x 242 x B4621 P22K B2 IP66 60 x 242 x B6648 P30K C1 IP x 308 x F0890 P37K C1 IP x 308 x B426 P4K 4 90 C1 IP x 308 x F0891 PK 106 C2 IP x 370 x F0892 P7K C2 IP x 370 x 33 6 Weight kg COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 199

12 TM Variable Speed Drives & Soft Starters Accessories VLT Accessories A options: Communications Fieldbuses VLT HVAC Drive VLT AQUA Drive VLT AutomationDrive FC 102 FC 202 FC 302 VLT PROFIBUS DP MCA 101 VLT DeviceNet MCA 104 VLT PROFINET MCA 120 VLT EtherNet/IP MCA 121 VLT Modbus TCP MCA 122 VLT POWERLINK MCA 123 VLT EtherCAT MCA 124 VLT AK-LonWorks MCA 107 VLT LonWorks MCA 108 VLT PROFIBUS Converter MCA 113 VLT PROFIBUS Converter MCA 114 VLT CANopen MCA 10 VLT BACnet MCA 109 VLT DeviceNet Converter MCA 194 B options: Functional Extensions Functional Extensions VLT HVAC Drive VLT AQUA Drive VLT AutomationDrive FC 102 FC 202 FC 302 VLT General Purpose I/O MCB 101 VLT Encoder Input MCB 102 VLT Resolver Input MCB 103 VLT Relay Card MCB 10 VLT Analog I/O MCB 109 VLT PTC Thermistor Card MCB 112 VLT Sensor Input MCB 114 VLT Programmable I/O MCB 11 VLT Safety Option MCB 140 VLT Safety Option MCB 141 VLT Safety Option MCB 10 VLT Safety Option MCB 11 VLT Safety Option MCB 12 VLT Extended Cascade Controller MCO 101 VLT Safe PLC I/O MCB 108

13 Variable Speed Drives & Soft Starters Variable Speed Drives & Accessories Accessories continued C options: Communications Motion controls and extended relay card VLT Motion Control Option MCO 30 VLT Synchronising Controller MCO 30 VLT Positioning Controller MCO 31 VLT Advanced Cascade Controller MCO 102 VLT HVAC Drive VLT AQUA Drive VLT AutomationDrive FC 102 FC 202 FC 302 VLT Extended Relay Card MCB 113 D options: Functional Extensions 24 V back-up power supply VLT HVAC Drive VLT AQUA Drive VLT AutomationDrive FC 102 FC 202 FC 302 VLT 24 VDC Supply MCB Enclosure, 2. EMC and Network effects, 3. Protective coating, 4. Removable fan,. Control terminals, 6. Programmable C options, 7. Fieldbus A option, 8. I/O extensions B options, 9. Display option COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 201

14 TM Variable Speed Drives & Soft Starters Variable Speed Drives & Accessories VLT Midi Drive FC 280 Flexible. Communicative. Ease to use. VLT Midi Drive FC 280 Feature Benefit Integrated harmonics and EMC design Saves installation time and panel space requirements Integrated DC choke Improves power supply quality and helps extend DC capacitor lifetime Avoids malfunction and improves Integrated EMC filter reliability of surrounding components Operates safely on IT mains RFI switch Trouble-free operation of insulation monitoring relay Easy to install and set up Pluggable terminals Fast installation and unit exchange Easy PC connection for troubleshooting or USB port commissioning No need for adapter or PC-USB driver Application set-up wizards Easy commissioning Convenient transfer of parameter set-up Memory module (option) Easy firmware updates Easy and fast commissioning Memory module programmer Convenient transfer files to and from the (option) VLT Memory Module MCM 102 via PC Enhanced numerical LCP (option) Cost effective user interface Adapter for graphical LCP supporting many languages (option) Easy set-up in one of seven main languages Fast troubleshooting Strategic design for applications, safety, and motor control Integrated Safe Torque Off Eliminates external components (STO), dual channel Enables reliable functional safety Control algorithm runs both Freedom to choose the best highefficiency motor for the task induction and PM motors Integrated brake chopper for 3-phase drives in power sizes No cost for external braking chopper up to 22 kw Side-by-side or horizontal mounting, without derating Saves panel space and cost Operates at up to 4 C without derating Saves cost for external cooling and reduces downtime for overtemperature failures Flexible. Communicative. Ease to use. This AC drive delivers precise and efficient motor control for machine builders in the food and beverage, material handling, and processing industries. It is strong on control performance, functional safety, and flexible fieldbus communication. It s also an easy retrofit for the VLT 2800 in established plant or machinery concepts. The right mix of features ensures the AC drive suits your task, whether for conveyor systems, mixers, and packaging systems or driving pumps, fans, and compressors. VLT Midi Drive saves installation time, with all-pluggable connectors, and USB port for convenient PC connection. For easy and intelligent commissioning, transfer, or programming of factory settings, use the handy VLT Memory Module. Set-up wizards simplify commissioning for common applications. Integrated features free you from finding space and budget to install extra components: DC chokes reduce harmonics to less than 48% THDi RFI filter Dual-channel Safe Torque Off (STO) Brake chopper Product Range 3 x V kw 3 x V kw 1 x V kw

15 Variable Speed Drives & Soft Starters Variable Speed Drives & Accessories VLT Midi Drive FC 280 continued Specifications Mains supply (L1, L2, L3) Specifications V (-1%/+10%) Supply voltage Mains supply (L1, L2, L3) V (-1%/+10%) Supply voltage Supply frequency V (-1%/+10%) 0/60 Hz Displacement Power Factor (cos φ) V (-1%/+10%) Near unity (> 0.98) Supply frequency Switching frequency on input 0/60 supply Hz L1, L2, L3 Switching maximum 2 times/minute Displacement power Output factor (cos data (U,V,W) φ) Switching frequency Output on input voltage supply L1, L2, L3 Near unity (> 0.98) Switching maximum 2 times/minute 0 100% of supply voltage Output data (U, V, W) Switching on output Unlimited Output voltage Ramp times 0-100% of supply voltage s Switching on output Frequency range Unlimited 0 00 Hz Ramp times Frequency range Programmable digital inputs and outputs s Digital inputs / digital outputs* 0-00 Hz 6 (7) / 1 Programmable digital Logic inputs and outputs PNP or NPN Digital inputs / digital Voltage outputs* Level 6 (7) / VDC Logic Voltage level *One of 6 digital inputs can be configured PNP as digital or NPN output or pulse output. One of analog inputs can be configured as an extra digital input, thereby 0-24 bring V DC the quantity of digital inputs to 7. One of 6 digital inputs can Pulse be and configured encoder as inputs digital output or pulse output. One of analog inputs can be configured as an extra digital Pulse input, inputs thereby / encoder bring the inputs** quantity of digital inputs to 7. 2/2 Pulse and encoder inputs Modes Voltage or current Pulse inputs / encoder Voltage inputs** Level 2/ V DC Voltage level **Note: Two digital inputs can be configured 0 24 as V pulse DC inputs. **Note: Two digital inputs One can pair be of inputs configured can be as configured pulse inputs. as encoder inputs. One pair of inputs can be configured as encoder inputs. Programmable analog inputs Programmable analog inputs Analog inputs 2 Analog inputs 2 Modes 1 voltage or current / 1 voltage or DI Modes 1 voltage or current / 1 voltage or DI Voltage level 0 V to +10 V (scaleable) Voltage level 0 V to +10 V (scaleable) Current level 0/4 to 20 ma (scaleable) Current level 0/4 to 20 ma (scaleable) Programmable analog outputs Programmable analog outputs Analog outputs 1 Analog outputs 1 Current range at analog output 0/4 to 20 ma Current range at analog output 0/4 to 20 ma Programmable relay outputs Programmable relay outputs Relay outputs 1 Relay outputs 1 Approvals Approvals Approvals CE, UL listed, cul, TÛV, RCM (C-Tick) Approvals CE, UL listed, cul, TÛV, RCM (C-Tick) PC software tool VLT Motion Control Tool MCT 10 This set-up tool is ideal for ease of commissioning and servicing the drive. A B C RFI filter The integrated RFI filter is EMC standard EN 011-1A and EN/IEC C2 compliant, ensuring that the AC drive does not disrupt operation of other electrical components connected to the mains. Your choice of fieldbus PROFIBUS PROFINET EtherNet/IP CANopen Modbus RTU and FC Protocol are integrated as standard Options Memory module The VLT Memory Module facilitates helpful implementation of factory settings for machine builders, fast installation of firmware updates, and easy transfer of settings during retrofit. 24 V DC external supply The back-up power supply keeps the control system alive in the event of mains loss. Adapter for graphical LCP Enable the full functional interface by connecting the graphical LCP. Enhanced numerical LCP Use this effective user interface to access parameters, check the drive status and reset alarms. Copy function Drive mounted, hand-held, or panel mounted IP21/Type 1 conversion kit The kit makes the drive reaching the IP21 protection class. PC software tool VLT Motion Control Tool MCT 10 This set-up tool is ideal for ease of commissioning and servicing the drive. K1 Dimensions K2 K3 K4 K Enclosure 1. IP K1 K2 K3 K4 K Single-phase V Power 1.size [kw] 3-phase V phase V Height A Dimensions [mm] Width B Depth C EtherNet/IP and DeviceNet are trademarks of ODVA, Inc. COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 203

16 Variable Speed Drives & Soft Starters VLT Midi Drive FC 280 continued CONSTANT TORQUE - 10% for 60 sec / 180% for 1 sec FC Phase in / 3 Phase out V With Brake 3 PHASE INPUT V, 3 PHASE OUTPUT V "Amperes Part No: Part No: Part No: Part No: Modbus RTU Profibus ProfiNet EtherNet IP VLT Type kw "Physical Size (mm) "Weight 160% O/L IP H x W x D" kg" CT/VT" 134U U U X069 PK A IP x 7 x U U U X0696 PK A IP x 7 x U U U X0697 PK A IP x 7 x U U U X0698 P1K A IP x 7 x U U U X0699 P1K A IP x 7 x U U U X0700 P2K A IP x 7 x U U U X0701 P3K A IP x 90 x U U U X0702 P4K0 4 9A IP x 90 x U U U X0703 PK. 12A IP x 90 x U U U X0704 P7K 7. 1.A IP x 11 x U U U X070 P11K 11 23A IP X 133 x U U U X0706 P1K 1 31A IP X 133 x U U U X0707 P18K 18 37A IP x 10 x U U U X0708 P22K A IP x 10 x CONSTANT TORQUE - 10% for 60 sec / 180% for 1 sec SINGLE PHASE INPUT V 3 PHASE OUTPUT V FC Phase in / 3 Phase out V NOTE : MOTOR WINDINGS ARE WIRED IN DELTA "Amperes Part No: Part No: Part No: Part No: Modbus RTU Profibus ProfiNet EtherNet IP VLT Type kw "Physical Size (mm) "Weight 160% O/L IP H x W x D" kg" CT/VT" 134X X X X3076 PK IP x 7 x X X X X3077 PK IP x 7 x X X X X3078 PK IP x 7 x X30 134X X X3079 P1K IP x 7 x X X X X3080 P1K IP x 7 x X X X X3081 P2K IP x 90 x TM

17 Variable Speed Drives & Soft Starters Variable Speed Drives & Accessories VLT Midi Drive FC 280 continued FC280 Accessories FC280 Accessories Description VLT Control Panel LCP 21 Adapter Plate, VLT2800 size A Adapter Plate, VLT2800 size B Adapter Plate, VLT2800 size C Adapter Plate, VLT2800 size D VLT 24 V DC Supply MCB 106 VLT Memory Module MCM 102 VLT Control Panel LCP 21 VLT Control Panel LCP 102 Adaptor, Graphical LCP LCP Blind Cover, IP20/21 Remote Mounting Kit for LCP IP21 / Type 1 conversion kit, K1 IP21 / Type 1 conversion kit, K2 IP21 / Type 1 conversion kit, K3 IP21 / Type 1 conversion kit, K4 IP21 / Type 1 conversion kit, K Adapter Plate, VLT2800 size A Adapter Plate, VLT2800 size B Adapter Plate, VLT2800 size C Adapter Plate, VLT2800 size D VLT 24 V DC Supply MCB 106 VLT Memory Module MCM 102 Code 132B B B B B B B B B B B B B B B B B B B B B B B039 COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 20

18 TM Variable Speed Drives & Soft Starters Filters VLT Advanced Active Filter AAF 006 A flexible and adaptable solution for central or de-central harmonic mitigation. Danfoss Advanced Active Filters can compensate for individual VLT drives or can be installed as a compact stand-alone solution at a common point of coupling, compensating for several loads simultaneously. Active Filter Consequently the filter ensures optimal harmonic suppression independent of the number of loads and their individual load profile. In addition the active filter corrects the power factor and balances the phase load providing an optimal energy utilization. This improves the system efficiency and increases the grid robustness to avoid downtime. The VLT Advanced Active Filter is easily controlled via the user-friendly LCP, sharing design and programming structure with the VLT drives series. Without dismounting existing installation, the VLT Advanced Active Filters are easily retrofitted to the existing installation, where harmonics are increased because of enlarged employment of non-linear loads such as variable speed drives. Options The following options are available: RFI filters / Disconnect / Fuses / Mains shielding PC software VLT MCT 10 Software VLT MCT 10 offers advanced programming functionality for all Danfoss drive products, greatly reducing programming and set-up time. Feature Reliable 100% factory tested coated PCBs >90% components re-used from proven VLT FC series Innovative cooling concept User-friendly and flexible Innovative programming possibilities Modular design Wide range of options Energy saving High efficiency Sleep mode and progressive switching freq. Power factor correction Benefit Maximum Uptime Low failure rate Prolonged lifetime of electronics Saves commissioning and operating costs Low running expenses Easy serviceability Low initial investment. High degree of customisation Lower operation costs Low running expenses VLT MCT 31 Harmonics Calculation Software With VLT MCT 31, you can determine whether harmonics will be an issue in your installation when drives are added. From you can download the free tool VLT Harmonic Calculation MCT 31 the most upto-date version of the calculation software. 400 V AC ( V AC) Total Max. Current Reactive (A) (A) Max. Harmonic (A) Frame Dimensions H x W x D (mm) Weight (kg) D x 600 x E x 600 x E x 600 x E x 600 x Specifications THiD* at: 40% load < 7% 70% load <,% 100% load < % Efficiency* at: 40% load >9% 70% load >98% 100% load >98% True power factor* at: 40% load >0,98 70% load >0,98 100% load >0,98 Ambient temperature 4 C Cooling Back- channel air cooling *Measured at balanced grid without pre-distortion and with VLT drive matching full load demand Voltage range V AC 0 60 Hz Current range 190 A, 20 A, 310 A, 400 A. Up to 4 units can be paralleled in Master- Follower configuration and more in Master- Master configuration. Enclosure degree IP21/NEMA Type 1 & IP4/NEMA Type 12

19 Variable Speed Drives & Soft Starters Filters Filters VLT Advanced Harmonic Filter Optimised harmonic performance with the VLT FC series up to 20 kw. AHF family The Danfoss Advanced Harmonic Filters have been specially designed to match the Danfoss frequency converters for unmatched performance and design. Compared to traditional harmonic trap filters they offer a smaller foot print and higher harmonic reduction. The solution is available in two variants, AHF 00 and AHF 010. When connected in front of a Danfoss VLT frequency converter, the harmonic current distortion generated back to the mains is reduced to % and 10% Total Harmonic Current Distortion at full load. With a >98% efficiency the passive Advanced Harmonic Filters offer cost effective and very robust harmonic solutions specifically for power up to 20 kw. Feature Reliable 100% factory tested Based on proven and tested filter concept Energy saving High efficiency Electrically matched to the individual VLT FC drives Design Innovative coil design Side-by-side mounting Optimized for mounting in panels Easy commissioning Enclosure size and colour matches Benefit Maximum Uptime Low failure rate Lower operation costs Low running expenses Compact and aesthetic enclosure Smaller footprint Less wall space needed Low commissioning costs Danfoss look and feel Line voltage VAC (0 and 60Hz) VAC (60Hz) 600V (0Hz) 690V (0Hz) Filter current 10 A 390A (380 41V, 0/60Hz) 10 A 390A ( V, 60Hz) (Modules can be paralleled for higher power) Enclosure degree IP20 Specifications AHF 010 AHF 00 Options The following options are available: THiD* at: 40% load 70% load 100% load ~12% ~11% <10% Efficiency* at 100% load: >98 True power factor* at: 40% load 70% load 100% load Ambient temperature Cooling *Measured at balanced grid without pre-distortion ~81% ~96% <99% to 4 C without derating Back-channel air cooling ~7% ~6% <% ~80% ~9% <98% IP21/NEMA 1 kit with and without capacitor disconnect PC software VLT MCT 10 Setup Software VLT MCT 10 offers advanced programming functionality for all Danfoss drive products, greatly reducing programming and set-up time. VLT MCT 31 Harmonics Calculation Software With VLT MCT 31, you can determine whether harmonics will be an issue in your installation when drives are added. From you can download the free tool VLT Harmonic Calculation MCT 31 the most up-to-date version of the calculation software. COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 207

20 TM Variable Speed Drives & Soft Starters Filters VLT Power Option Sine-wave Filter Feature Supplies the motor with a sinusoidal voltage waveform Eliminates over-voltages and voltage spikes caused by cable reflections Reduces electromagnetic interference by eliminating pulse reflection caused by current ringing in the motor cable. This allows the use of unshielded motor cables in some applications. Eliminates acoustic noise in motor Reduces high frequent losses in motor Specifications Voltage rating 3 x V and 3 x 2 690V Nominal current 0 Hz Motor frequency Ambient temperature Min. switching frequency Max. switching frequency Overload capacity Enclosure degree Approvals Performance Criteria Motor insulation stress Motor bearing stress EMC performance Max. motor cable length Acoustic motor switching noise du/dt filters A for higher power modules can be paralleled 0 60Hz without derating 100/120Hz (up to 10A) with derating -10 to 4 C without derating f min 1.kHz khz depending on filter type f max 8kHz 160% for 60sec every 10min. IP00/ IP20/ IP23 CE, UL08 Up to 10 m cable (shielded/ unshielded) complies with the requirements of IEC * (general purpose motors). Above this cable length the risk of double pulsing increases. Slightly reduced, mainly in high power motors. Eliminates motor cable ringing. Does not change the emission class. Does not allow longer motor cables as specified for the frequency converter s built-in RFI filter. 100 m m With guaranteed EMC performance: 10 m screened Without guaranteed EMC performance: 10 m unscreened Does not eliminate acoustic switching noise from the motor. Benefit Relative size 1 0% (depending on power size). 100% Relative price 0% 100% Prevents flashover in motor windings Protects the motor insulation against premature aging Trouble-free operation Noiseless motor operation Prolongs service interval of motor Sine-wave filters Provides a sinusoidal phase-to-phase motor terminal voltage. Complies with IEC * and NEMA-MG1 requirements for general purpose motors with cables up to 00 m (1 km for frame size D and above). Reduces bearing currents caused by circulating currents. Does not reduce common-mode currents (shaft currents). Eliminates motor cable ringing. Does not change the emission class. Does not allow longer motor cables as specified for the frequency converter s built-in RFI filter. With guaranteed EMC performance: 10 m shielded and 300m unshielded (only conducted emissions). Without guaranteed EMC performance: up to 00 m (1 km for frame size D and above). Eliminates acoustic switching noise from the motor caused by magnetostriction. Sine-wave output filters are low-pass filters that suppress the switching frequency component from the drive and smooth out the phase-to-phase output voltage of the drive to become sinusoidal. This reduces the motor insulation stress and bearing currents. By supplying the motor with a sinusoidal voltage waveform, the switching acoustic noise from the motor is also eliminated. Thermal losses and bearing currents The sinusoidal voltage supply to the motor reduces hysteresis thermal losses in the motor. Since the motor insulation lifetime is dependent on the motor temperature, the sinewave filter prolongs the lifetime of the motor. The sinusoidal motor terminal voltage from the sine-wave filter furthermore has the advantage of suppressing any bearing currents in the motor. This reduces the risk of flashover in the motor bearings and thereby also contributes to extended motor lifetime and increased service intervals. Quality and Design All filters are designed and tested for operation with the VLT Automation- Drive FC 302, VLT AQUA Drive FC 202, and the VLT HVAC Drive FC 102. They are rated for the nominal switching frequency of the VLT FC series and therefore no derating of the drive is needed. Range 3 x V, A 3 x V, A Mounting Side by side mount with the drive up to 7 A (00 V) Enclosures IP00 and IP20 wall-mounted enclosure up to 7 A (00 V)/ 13 A (690 V) IP23 floor-standing enclosure from 11 A (00 V)/28 A (690 V) *Not 690V Voltage and current without filter Voltage and current with filter

21 Variable Speed Drives & Soft Starters Filters Filters VLT Power Option du/dt Filter du/dt filters reduce the du/dt values on the motor terminal phaseto-phase voltage an issue that is important for short motor cables. du/dt filters are differential-mode filters which reduce motor terminal phase-to-phase peak voltages spikes and reduce the rise time to a level that lowers the stress on the insulation of motor windings. Compared to sinewave filters, the du/dt filters have a cut-off frequency above the switching frequency. The voltage at the motor terminals is still PWM pulse shaped, but the rise time and U peak are reduced. They are smaller, weigh less and have a lower price compared to sine-wave filters. Furthermore, because of the smaller inductance and capacitance, the du/dt filters introduce a negligible reactance between inverter and motor and are therefore suitable for high dynamic applications. Feature Reduces du/dt stresses Lowers the magnetic interference propagation on surrounding cables and equipment Low voltage drop makes du/dt filters the ideal solution for highly dynamic applications with flux vector regulation Specifications Voltage rating Nominal current 0 Hz Motor frequency Ambient temperature Max. switching frequency Mounting Overload capacity Enclosure degree Approvals Benefit Increases motor service interval Trouble-free operation Small size and cost compared to sine-wave filters. 3 x V V, V V and V for higher power modules can be paralleled 0 60 Hz without derating Max. 100 Hz (with derating) -10 to 4 C without derating FSW 1, khz 4 khz depending on filter type Side-by-side 160% for 60 sec every 10 min. IP00/ IP20/ 23 and IP4 CE, UL08 Superior compared to output chokes Output chokes cause undamped oscillations at the motor terminals which increase the risk of double pulsing and over-voltages higher than twice the DC link voltage. The du/dt filters are low-pass L-C filters with a well-defined cut-off frequency. Therefore the ringing oscillations at the motor terminals are damped and there is a reduced risk of double pulsing and voltage peaks. Quality and Design All du/dt filters are designed and tested for operation with the VLT AutomationDrive FC 302, VLT AQUA Drive FC 202, and the VLT HVAC Drive FC 102. They are designed to match the look and quality of the VLT FC series drives. Advantages Compatible with all control principles, including flux and VVC+ Parallel filter installation is possible for applications in the high power range Enclosures IP00 and IP20/23 enclosure in the entire power range. IP4 enclosure available up to 180 A. Range 3 x V (up to 880 A) Mounting Side by side mounting with the drive Filters wall mounted up to 480 A (380 V) and floor mounted above the size du/dt Filter COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 209

22 Variable Speed Drives & Soft Starters Soft Starters VLT Compact Starter MCD 200 VLT Compact Starter MCD 200 from Danfoss includes two families of soft starters in the power range from kw. VLT Compact Starter MCD 200 Feature Benefit Small footprint and compact size Saves panel space Minimises installation cost and eliminates power loss Built-in bypass Reduces heat build up. Savings in components cooling, wiring and labor Advanced accessories Allows enhanced functionality Advanced SCR Control Algorithms balances output waveform Allowing more starts per hour, accepting higher load Save commissioning and operating cost User friendly Easy to install and use Saves time Easy DIN rail mounting for sizes up to 30 kw Saves time and space Reliable Maximum uptime Essential motor protection (MCD 202) Reduces overall project investment Max. ambient temperature 60 C without derating No external cooling or oversizing necessary The series offers easy DIN rail mounting for sizes up to 30 kw, 2-wire or 3-wire start/stop control and excellent starting duty (4x Ie for 6 seconds). Heavy starting ratings at 4x Ie for 20 seconds. Compatible with grounded delta power systems. Superior start performance, compared to TVR controllers. Power range kw VLT Compact Starter MCD 201 VLT Compact Starter MCD 202 MCD 202 provides enhanced soft start functionality and various motor protection features U Ramp up Initial torque Ramp down M 3~ I Current limit Ramp up Initial current U Ramp down M 3~ Continued on next page TM

23 Variable Speed Drives & Soft Starters Soft Starters VLT Compact Starter MCD 200 continued Specifications Mains supply (l1, L2, L3) Supply voltage Supply frequency Control voltage Control inputs Control inputs Relay outputs Relay outputs Protections, MCD 201 Protections, MCD 202 LED indications Indications Ambient operating temperature Ambient temperature Standards approvals Approvals 3 x 200 VAC 440 VAC or 3 x VAC 4 66 Hz VAC VAC 24 VDC/24 VAC Start, Stop Reset push button on the unit 1 x main contactor 1 x programmable* (Trip or Run) Phase sequence Supply fault Shorted SCR Motor thermistor input Motor temperature thermal model Phase imbalance Phase sequence Excess start time Supply fault Shorted SCR Ready/Fault Run -10 to 60 C (above 40 C without derating) CE, UL, C-UL, CCC, C-tick, Lloyds Soft starter for motors up to 110 kw Total motor starting solution Start, stop and protection features Local programming keypad and display Options Modules for serial communication: DeviceNet EtherNet/IP PROFIBUS Modbus RTU USB Remote operator kit PC software Pump application module Remote operator kit Remote Operator and display with 4 20 ma analog output proportional to motor current (MCD 202). VLT Compact Starter Family MCD 200 Cabinet sizes Power range (400 V) 7 30 kw 37 kw kw Height (mm) Width (mm) Depth (mm) COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 211

24 Variable Speed Drives & Soft Starters VLT Compact Starter MCD 200 continued Part No. Description Model No. kw IP Physical Size H x W x D 17G T4-CV1 7. kw IP x 98 x G T4-CV1 1 kw IP x 98 x G T4-CV1 19 kw IP x 98 x G T4-CV1 22 kw IP x 98 x G T4-CV1 30 kw IP x 98 x G T4-CV1 37 kw IP20 21 x 14 x G T4-CV1 4 kw IP20 21 x 14 x G T4-CV1 kw IP20 21 x 14 x G T4-CV1 7 kw IP x 202 x G T4-CV1 90 kw IP x 202 x G T4-CV1 110 kw IP x 202 x Input 3 x VAC, Output 3 x VAC Control Supply voltage 24 VDC or 24 VAC (CV1) Weight kg Part No. Description Physical Size Weight Model No. kw IP H x W x D kg 17G T4-CV3 7. kw IP x 98 x G T4-CV3 1 kw IP x 98 x G T4-CV3 19 kw IP x 98 x G T4-CV3 22 kw IP x 98 x G T4-CV3 30 kw IP x 98 x G T4-CV3 37 kw IP20 21 x 14 x G T4-CV3 4 kw IP20 21 x 14 x G T4-CV3 kw IP20 21 x 14 x G T4-CV3 7 kw IP x 202 x G T4-CV3 90 kw IP x 202 x G T4-CV3 110 kw IP x 202 x Input 3 x VAC, Output 3 x VAC Control Supply voltage VAC & VAC (CV3) TM

25 Variable Speed Drives & Soft Starters Soft Starters Soft Starters VLT Soft Starter MCD 00 VLT Soft Starter MCD 00 is a total motor starting solution. Current transformers measure motor current and provide feedback for controlled motor ramp profiles. VLT Soft Starter MCD 00 Feature AAC Adaptive Acceleration Control Adjustable bus bars allow for both top and bottom entry ( A, kw) DC injection braking distributed evenly over three phases Inside Delta (6-wire connection) Log menus, 99 events and trip log provide information on events, trips and performance Auto Reset Jog (slow-speed operation) Second-order thermal model Internal bypass contactors (21 21 A, kw) Auto-start/stop clock Compact size amongst the smallest in their class 4-line graphical display Multiple programming setup (Standard Menu, Extended Menu, Quick Set) Multiple languages Benefit Automatically adapts to the chosen starting and stopping profile Space saving, less cable cost and easy retrofitting Less installation cost and less stress on the motor Smaller soft starter can be selected for the application Eases analysis of the application Less down-time Application flexibility Allows motors to be used to their full potential without damage from overloading Saves space and wiring compared to external bypass Very little heat dissipates when running. Eliminates costly external fans, wiring or bypass contactors Application flexibility Saves space in cabinets and other application setups Optimum programming approach and setup for viewing operational status Simplifies the programming, but still holding to maximum flexibility Serving the whole world Adaptive Acceleration Control (AAC) automatically employs the best starting and stopping profiles for the application. Adaptive Acceleration Control means that for each start and stop, the soft starter compares and adapts the process to the chosen profile fitting to the application. VLT Soft Starter MCD 00 has a four line graphical display and a logical keypad, making programming easy. Advanced setup is possible displaying operational status. Three menu systems: Quick Menu, Application Setup and Main Menu provide the optimum programming approach. Power range A, kw (1.2 MW inside Delta Connection) Versions for VAC Speed 100% 90% 80% 70% 60% 0% 40% 30% 20% 10% Current (% motor full load current) 700% 600% 00% 400% 300% 200% 100% 0 Time 10% 20% 30% 40% 0% 60% 70% 80% 90% 100% Rotor speed (% full speed) Three Adaptive Acceleration Control (AAC) start profiles; early, constant and late acceleration Constant current/ current ramp here shown with kickstart COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 213

26 Variable Speed Drives & Soft Starters VLT Soft Starter MCD 00 continued Specifications Mains voltage (L1, L2, L3) MCD-xxxx-T 200 VAC ~ 2 VAC (± 10%) MCD-xxxx-T7 380 VAC ~ 690 VAC (± 10%) MCD-xxxx-T7 380 VAC ~ 600 VAC (± 10%) (inside delta connection) Control Voltage (terminals A4, A, A6) CV1 (A, A6) 24 VAC/VDC (± 20%) CV2 (A, A6) 110~120 VAC (+ 10% / - 1%) CV2 (A4, A6) 220~240 VAC (+ 10% / - 1%) Mains frequency 0/60 Hz (± 10%) Rated insulation voltage to earth 600 VAC Rated impulse withstand voltage 4 kv Form designation Bypassed or continuous, semiconductor motor starter form 1 Short circuit capability Coordination with semiconductor fuses Type 2 Coordination with HRC fuses Type 1 MCD B to 021B Prospective current of 6 ka MCD00-024C Prospective current of 8 ka MCD C to 1600C Prospective current of 100 ka Electromagnetic capability (compliant with EU Directive 89/336/EEC) EMC Emissions (Terminals 13 & 14) IEC Class B and Lloyds Marine No. 1 Specification EMC Immunity IEC Outputs Relay Outputs 20 VAC resistive, 20 VAC AC1 pf 0.3 Programmable Outputs Relay A (13, 14) Normally open Relay B (21, 22, 24) Changeover Relay C (33, 34) Normally open Analogue Output (07, 08) 0 20 ma or 4 20 ma (selectable) Maximum Load 600 Ω (12 20 ma) (accuracy ± %) 24 VDC Output (16, 08) Maximum Load 200 ma (accuracy ± 10%) Environmental Protection MCD-0021B ~ MCD-010B IP20 & NEMA, UL Indoor Type 1 Protection MCD-0131B ~ MCD-1600C IP00, UL Indoor Open Type Operating Temperature -10 C to 60 C, above 40 C with derating Storage Temperature -2 C to + 60 C Operating Altitude m, above 1000 m with derating Humidity % to 9% Relative Humidity Pollution degree Pollution degree 3 Heat Dissipation During start 4. watts per ampere Fully Featured Soft Starter for motors up to 80 kw Total motor starting solution Advanced start, stop and protection features Adaptive Acceleration Control Inside Delta connection 4-line graphical display Multiple programming setup menus Options Modules for serial communication -- DeviceNet -- Profibus -- Modbus RTU -- USB -- WinMaster -- MCT10 -- Remote operator kit VLT Control Panel LCP 01 PC software: -- WinMaster -- WinStart -- VLT Motion Control Tool MCT 10 VLT Control Panel LCP 01 A full-function HMI interface everything you can do on the VLT Soft Starter MCD 00 is possible via the LCP 01 Danfoss FC menu structure and button interface concept Multiple language selection incl. Russian and Chinese Full graphics Real language in 4 lines Full parameter list, Quick Menu and application setup Adjustable multiple monitoring views A copy-paste function allows the user to copy parameter settings in the LCP and load to other units. IP6, NEMA 12 3 m cable and mounting kit included Current rating (A) Weight (kg) Height (mm) Width (mm) Depth (mm) Enclosure size 21, 37, 43 and G , 89 and , 141, 19 and G and G3 469, 2, 632, 744, 826 and G4 1200, 1410 and G TM

27 Variable Speed Drives & Soft Starters Soft Starters VLT Soft Starter MCD 00 continued INTERNALLY BYPASSED (Non-bypassed upon request) AC-3 Rating for bypassed operation (Exp MCD-0021B) based on 3 times FLC 3 PHASE INPUT 200V -2V, 3 PHASE OUTPUT 200V - 2V Starter Current Rating Start Current (Multiple of FLC Start time in Seconds Off time in Seconds Code Nos - 24VDC control Code Nos to 240VAC control Bypass (AC3b) (3-30: 330) (4-20:340) (4.-30:330) Model No. 3 X FLC 4 X FLC 4. X FLC IP "Centrifugal Pump/Fans" "PD Pumps Conveyors Chillers" "Mixers Hammer Mills" "Physical Size H x W x D" 17G00 17G2 MCD-0021B IP20 21 amps 17 amps 1 amps 29 x 10 x G01 17G26 MCD-0037B IP20 37 amps 31 amps 26 amps 29 x 10 x G02 17G27 MCD-0043B IP20 43 amps 37 amps 30 amps 29 x 10 x G03 17G28 MCD-003B IP20 3 amps 46 amps 37 amps 29 x 10 x Weight kg Code Nos - 24VDC control Code Nos to 240VAC control Bypass (AC3b) (3-30: 330) (4-20:340) (4.-30:330) 3 X FLC 4 X FLC 4. X FLC Model No. IP "Centrifugal Pump/Fans" "PD Pumps Conveyors Chillers" "Mixers Hammer Mills" "Physical Size H x W x D" 17G04 17G29 MCD-0068B IP20 68 amps amps 47 amps 29 x 10 x G0 17G30 MCD-0084B IP20 84 amps 69 amps 8 amps 29 x 10 x G06 17G31 MCD-0089B IP20 89 amps 74 amps 61 amps 29 x 10 x G07 17G32 MCD-010B IP20 10 amps 9 amps 78 amps 29 x 10 x G08 17G33 MCD-0131B IP amps 106 amps 90 amps 438 x 27 x G09 17G34 MCD-0141B IP amps 121 amps 97 amps 438 x 27 x G10 17G3 MCD-019B IP00 19 amps 160 amps 134 amps 438 x 27 x G11 17G36 MCD-021B IP00 21 amps 178 amps 148 amps 438 x 27 x N N934 MCD-024B IP00 24 amps 194 amps 169 amps 440 X 424 X N N9349 MCD-0331B IP amps 266 amps 229 amps 440 X 424 X N N933 MCD-0396B IP amps 318 amps 273 amps 440 X 424 X N N937 MCD-0469B IP amps 383 amps 326 amps 640 X 433 X N N9361 MCD-02B IP00 2 amps 42 amps 364 amps 640 X 433 X N N936 MCD-0632B IP amps 12 amps 438 amps 640 X 433 X N N9369 MCD-0744B IP amps 606 amps 16 amps 640 X 433 X N N9373 MCD-0826B IP amps 684 amps 71 amps 640 X 433 X N N9377 MCD-0961B IP amps 796 amps 664 amps 640 X 433 X Weight kg COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 21

28 TM Screened Cable UV Stabilised EMC cable for use with Variable speed drives Thermal characteristics Maximum permissible operating temperature at conductor 90 C Maximum permissible short circuit temperature at conductor 20 C (max. s) Maximum permissible water temperature (At higher water temperatures, a shortened cable service life is to be expected) 40 C Minimum permissible temperatures when in motion - C Minimum permissible temperatures when stationary -40 C Current Carrying Capacity: Current ratings are based on continuous operation at an ambient temperature of 40 C. At other temperatures these values must be converted using the following table. Specifically designed low capacitance screened cable for connection between AC variable speed drives and motors. Suitable for fixed installation and occasional freely flexing applications in dry damp and wet conditions. UV stabilised for indoor/outdoor use. Especially for frequency converter controlled AC drives. As well as outdoors, for medium mechanical stress. C Factor The current-carrying capacity values in the selection table are valid for one cable, installed on a surface, ambient temperature 40 C. Voltage rating Rated AC voltage: Uo/U = 0.6/1kV AC test voltage = kv Max. permissible peak AC voltage = 2.4kVkV For connection on frequency converter Umax = 690V Core colour Identification brown, black, grey, green/yellow 4 Core (could be multiple earth) Selection and ordering data: No. of strands and strand diameter (mm) Nominal diameter over screen (mm) Nom. cable dia. Min bending radii when STATIONARY (mm) Min bending radii when IN MOTION Approx net cable weight Part No. (nf/km) (mm) (mm) (Kg/km) (A) 4 x 1. DE x x 2. DE x x 4 DE x x 6 DE x x 10 DE x x x 2. DE x x x 4 DE x x x 16/3 DE x x x 2/3 DE x x x 3/3 DE x x x 0/3 DE x x x 0/3 DE x x x 70/3 DE x x x 9/3 DE x x x 120/3 DE x x x 10/3 DE x No. of cores X conductors crosssection (mm 2 ) Capacitance Unenclosed touching

29 Variable Speed Drives & Soft Starters Screened Cable Submersible Overall Screened Cable (EMC Compliant) For Use With Variable Speed Drives Thermal characteristics Maximum permissible operating temperature at conductor 90 C Maximum permissible short circuit temperature at conductor 20 C (max. s) Maximum permissible water temperature (At higher water temperatures, a shortened cable service life is to be expected) 40 C Minimum permissible temperatures when in motion -2 C Minimum permissible temperatures when stationary -40 C Current Carrying Capacity: Current ratings are based on continuous operation at an ambient temperature of 40 C. At other temperatures these values must be converted using the following table. Flexible cables with cross linked elastomeric insulation These cables are suitable for use in process water, cooling water, mine surface water, rainwater and combined waste water. Specifically designed for pumps in waste-water under medium mechanical stress. C Factor The values are valid for permanent operation with DC or AC with 0 up to 60 Hz at 40 C ambient temperature. Touching a surface, two or three cores loaded, multi-core cables all cores loaded. Voltage rating Rated voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.1kV DC operation Uo/U = 0.9/1.73kV AC test voltage = 2.kV Core colour Identification Single Core black 3 Core blue, brown, green/yellow 4 Core brown, black, green/yellow, grey Multi Core black insulation sequentially numbered including a green/yellow earth core. *The cable is designated 40/70V with EI1 insulation compound in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 000 for the voltage rating of 0.6/1kV, R-EP-90. Tensile Strength The maximum allowable tensile stress is 1N/mm 2. This ensures no conductor damage will occur in operation. No. of cores X conductors cross-section (mm 2 ) Approx net cable weight (Kg/km) Part No. Nominal No. of strands strand diameter (mm) Nom. cable dia. (mm) 3 G 1. DH x G 2. DH x G 1. DH x G 2. DH x G 4 DH x G 6 DH x G 10 DH x G 16 DH x G 2 DH x G 3 DH x G 0 DH x G 70 DH x G 9 DH x G 120 DH x Also Available with Pilots Please contact Colterlec for more information Un-enclosed touching (A) COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 217

30 TM Installation and mounting material Cable Glands Brass EMC cable glands, metric, EN Specifications Material Brass, nickel-plated Cable seal CR O-ring NBR Ambient Temperature -20 C C Degree of protection IP66/IP68 Strain relief Integrated according to EN 0262 Brass EMC cable gland Thread type Colour Clamping area (mm) M12 x 1. silver M16 x 1. silver M20 x 1. silver M2 x 1. silver M32 x 1. silver M40 x 1. silver M0 x 1. silver M63 x 1. silver Dimensions (mm) Thread a b c d e f M M M M M M M M63 Ordering data Type Order No. Pcs./Pkt. G-INSEC-M12-S68N G-INSEC-M16-S68N G-INSEC-M20-S68N G-INSEC-M2-S68N G-INSEC-M32-M68N G-INSEC-M40-M68N G-INSEC-M0-L68N G-INSEC-M63-L68N Brass counter nuts, metric, EN 60423, ribbed Specifications Material Brass, nickel-plated Ambient Temperature -70 C C Version Ribbed Thread type Colour Clamping area (mm) M12 silver - M16 silver - M20 silver - M2 silver - M32 silver - M40 silver - M0 silver - M63 silver - Dimensions (mm) Thread a b c d e f M M M M M M M M63 Brass counter nut Ordering data Type Order No. Pcs./Pkt. G-INSEC-M12-S68N G-INSEC-M16-S68N G-INSEC-M20-S68N G-INSEC-M2-S68N G-INSEC-M32-M68N G-INSEC-M40-M68N G-INSEC-M0-L68N G-INSEC-M63-L68N

31 Variable Speed Drives & Soft Starters Installation and mounting material Cable Glands Brass EMC cable glands, Pg, EN Specifications Material Brass, nickel-plated Cable seal CR O-ring NBR Ambient Temperature -20 C C Degree of protection IP66/IP68 Strain relief Integrated Brass EMC cable gland Thread type Colour Clamping area (mm) Pg7 silver Pg9 silver Pg11 silver Pg13. silver Pg16 silver Pg21 silver Pg29 silver Pg36 silver Pg42 silver Pg48 silver Dimensions (mm) Thread a b c d e f Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg48 Ordering data Type Order No. Pcs./Pkt. G-INSEC-PG7-S68N-NNES-S G-INSEC-PG9-S68N-NNES-S G-INSEC-PG11-S68N-NNES-S G-INSEC-PG13,-S68N-NNES-S G-INSEC-PG16-S68N-NNES-S G-INSEC-PG21-M68N-NNES-S G-INSEC-PG29-M68N-NNES-S G-INSEC-PG36-L68N-NNES-S G-INSEC-PG42-L68N-NNES-S G-INSEC-PG48-L68N-NNES-S Brass counter nuts, Pg, EN 40430, ribbed Specifications Material Brass, nickel-plated Ambient Temperature -70 C C Version Ribbed Thread type Colour Clamping area (mm) Pg7 silver - Pg9 silver - Pg11 silver - Pg13. silver - Pg16 silver - Pg21 silver - Pg29 silver - Pg36 silver - Dimensions (mm) Thread a b c d e f Pg Pg Pg Pg Pg Pg Pg Pg36 Brass counter nut Ordering data Type Order No. Pcs./Pkt. A-INLE-PG7-N-S A-INLE-PG9-N-S A-INLE-PG11-N-S A-INLE-PG13,-N-S A-INLE-PG16-N-S A-INLE-PG21-N-S A-INLE-PG29-N-S A-INLE-PG36-N-S COLTERLEC ELECTRICAL ENGINEERING PRODUCTS 219