WAGO TOPJOB S RAIL-MOUNT TERMINAL BLOCKS WITH LEVERS

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1 New Products 1/2018

2 CONNECTION TECHNOLOGY RAIL-MOUNT TERMINAL BLOCKS WAGO TOPJOB S RAIL-MOUNT TERMINAL BLOCKS WITH LEVERS 21xx Series The Most Intuitive Ways to Wire Pull the lever up, insert a conductor and push the lever back down: WAGO has now brought this ingeniously simple connection technology to DIN-rail as a variant to WAGO s well-known TOPJOB S Rail-Mount Terminal Blocks. Conductors can now be easily connected and disconnected by hand in control cabinets as well. Especially for connecting conductors in the field, users benefit from ease of use: The clamping point is clearly identified by the open lever, and both hands remain free for wiring. A push-button or operating slot is available for internal wiring. The rail-mount terminal blocks with levers accommodate all conductor types and use Push-in connection technology. The rail-mount terminal blocks with levers will initially be available from WAGO in the nominal cross-sections of 2.5 mm² (14 AWG) and 16 mm² (8 AWG), in two-wire and three-wire versions. The marking system and the multifunctional range of jumpers for the well-known WAGO TOPJOB S Rail-Mount Terminal Blocks can also be used for the new rail-mount terminal blocks with levers. Tool-free and intuitive lever actuation Easily terminate/remove all conductor types by hand Lever remains open without any force being exerted Both hands remain free for wiring. Lever position is clear It s easy to see if the clamping unit is open or closed. Side-entry conductor termination Easy connection even with difficult-to-bend conductors Push-in connection technology Fast termination of solid, stranded and fine-stranded conductors with ferrules Expected availability: June

3 CONNECTION TECHNOLOGY RAIL-MOUNT TERMINAL BLOCKS WAGO TOPJOB S RAIL-MOUNT TERMINAL BLOCKS WITH PUSH-BUTTON Simple actuation with push-button New variants with push-buttons also join WAGO s range of TOPJOB S Rail-Mount Terminal Blocks. The clamping point of the new rail-mount terminal blocks with push-buttons can be opened with any hand tool. The orange push-button allows the actuator to be clearly and quickly distinguished from the conductor entry. The new WAGO rail-mount terminal blocks with push-button are available in the following nominal cross-sections: 1.0 mm 2, 1.5 mm 2, 2.5 mm 2, 4 mm 2, 6 mm 2, 10 mm 2 and 16 mm 2. They are available in two-, three- or even four-conductor models. The marking system and the multifunctional range of jumpers for the well-known WAGO TOPJOB S Rail-Mount Terminal Blocks can also be used for the new rail-mount terminal blocks with push-buttons. Open the clamping unit with push-button actuation Opening the clamping unit with push-button actuation Color-coded actuating element Intuitive operation the actuating element is highlighted. Push-in connection technology Fast termination of solid, stranded and fine-stranded conductors with ferrules with pluggable connection Expected availability: June xx Series 3

4 CONNECTION TECHNOLOGY RAIL-MOUNT TERMINAL BLOCKS WAGO RAIL-MOUNT TERMINAL BLOCKS TOPJOB S A Range of Rail-Mount Terminal Blocks With the expanding TOPJOB S Rail-Mount Terminal Block range, you can now choose from three actuation variants: lever, push-button or operating slot. Choose the versions that best suit your application. A Range of Jumpers The TOPJOB S jumper range is compatible with the entire rail-mount terminal block range, including all three actuation variants. This gives you the right solution for all commoning tasks. 3 Versions = 1 Range Continuous marking possibilities Since they have the same profiles, all three versions of the TOPJOB S Rail-Mount Terminal Blocks can be labeled with a continuous marking strip in the shortest time possible. With smartprinter, multiple lines can be printed on the strips, simplifying function assignment.. 4

5 Testing Options All versions of the TOPJOB S Rail-Mount Terminal Blocks offer testing options. Push-in connection technology Push-in CAGE CLAMP is the universal connection technology for all conductor types. For especially quick conductor connection, all three actuation versions offer the possibility of connecting solid and stranded conductors, as well as fine-stranded conductors with gas-tight, crimped ferrules by simply pushing them in no tools needed.

6 CONNECTION TECHNOLOGY PLUGGABLE PCB CONNECTORS PLUGGABLE PCB CONNECTORS WITH LEVERS Item No / Item No Item No Item No NEW! Lever for Power Electronics Field Connections in Next to No Time For wiring assemblies in the field, highly accessible and simple-to-operate connection points are essential. WAGO is literally leveraging its expertise with the MCS MAXI 6 and MCS MAXI 16 to offer the world s first pluggable connectors with levers for intuitive, tool-free handling. This allows quick, convenient wiring by hand. The pluggable PCB connectors are designed for conductor sizes up 10 mm² (MCS MAXI 6) and 25 mm² (MCS MAXI 16), respectively, and are available in both wire-to-wire and wireto-board versions. Connection with Push-in CAGE CLAMP is suitable for all conductor types and enables solid and fine-stranded conductors with ferrules to be connected by simply pushing them into the unit. Both of the new connectors from the MULTI CONNECTION SYSTEM (MCS) range also save valuable space, since conductors up to the next-larger cross-section (10 mm² and 25 mm², respectively) can be connected, for a greater current carrying capacity of up to 76 A. The new MCS MAXI 6 male headers and female connectors with levers extend the existing system while ensuring full compatibility and offer the ideal solution for field wiring applications. 6

7 Tool-free and intuitive lever actuation Convenient and time-saving wiring by hand Connection option for the next-larger cross-section Greater performance in a compact installation 100% protection against mismating; coding and locking options For maximum user safety Two pluggable connector ranges for connecting maximum conductor sizes 10 mm² and 25 mm² For universal use 7

8 CONNECTION TECHNOLOGY ACCESSORIES CONTROL CABINET OUTLET WITH DOUBLE CONNECTION Maximum Flexibility, Minimum Installation Time WAGO s control cabinet outlets for SCHUKO plugs and Europlugs greatly simplify control cabinet construction. The angled double connection with Push-in CAGE CLAMP enables simple and fast conductor connection in the viewing direction and allows several power outlets to be connected. Color-coded connection ports clearly assign potentials, minimizing the risk of wiring errors. Double power outlets are now a thing of the past. This saves space in the warehouse and provides more control cabinet design flexibility. The mains voltage required for charging batteries or connecting lights or operating laptops and printers is quickly and safely available. The power outlets are available in three colors: gray (standard), red (UPS) and yellow (permanently live). Item No Item No Item No Double looping-through connection Simplifies circuit extension and minimizes inventory costs Push-in connection technology up to 2.5 mm² Fast conductor connection by directly inserting fine-stranded, stranded and fine-stranded conductors with ferrules Color-coded connection ports Clear potential assignment Green status LED Easy voltage control, reduced troubleshooting Snap-in mounting foot for TS 35 and holes for screw mounting Flexible mounting options on DIN-rail and smooth surfaces 8

9 CONNECTION TECHNOLOGY INSTALLATION TERMINAL BLOCKS SPLICING CONNECTORS FOR CONDUCTORS UP TO 6 mm2 Easier, Faster, Safer These three attributes characterize WAGO s 221 Series Splicing Connectors. Pull the lever up, insert a conductor and push the lever back down done. And because lever-actuation is so convenient, reliable and time-saving for installations, WAGO has expanded its electrician-trusted 221 Series with a model for conductors up to 6 mm² (10 AWG) not just for building installations, but electrical appliance manufacturers as well. The new 221 Series, with a conductor cross-section of 6 mm², offers completely new applications: High-power lighting and signal systems, or HVAC systems within commercial buildings, can be wired easily, safely and quickly. Tool-free and intuitive lever actuation Convenient and time-saving wiring Nominal cross-section up to 6 mm2 (10 AWG) Connection of permanently installed devices with higher power requirements Internal wiring of devices New application options for device manufacturers Transparent housing Visually inspect the connection Optional carrier rail adapter Secure installations within distribution and junction boxes! NEW m 2 6m n versio Item No Item No

10 AUTOMATION TECHNOLOGY Cloud WAGO CLOUD DATA CONTROL From the Field Level up to the Cloud As the link between the real and digital worlds, WAGO Cloud Data Control allows the applications and data of all WAGO PFC100 and PFC200 Controllers to be monitored, managed and provided. A Web portal gives the user easy access to functions such as project, controller and user management, as well as controller status monitoring and alarm functions. On one hand, WAGO Cloud Data Control enables decentralized data acquisition right down to the field level and, on the other, it provides central access to current data regardless of location. WAGO Cloud Data Control (Microsoft Azure) WAGO Cloud Data Control (Microsoft Azure) MQTT ETHERNET Expansion MQTT ETHERNET ETHERNET PFC Installation of a new system Existing system Retrofit parallel installation to existing systems 10

11 MQTT LINK ACT LINK ATC MSNS I/O USR SD Individual dashboard Universal solution for various applications TLS 1.2 encryption Secure communication Scalable IoT solution Individually customizable and expandable Alarm handling Central system status monitoring and notification option 11

12 AUTOMATION TECHNOLOGY CONTROLLERS PFC200 CONTROLLERS Faster Processor Larger Memory Amazon Web Services IBM The new generation of PFC200 Controllers makes quite an impression with an even more powerful CPU, combined with extended storage capacities. Another noteworthy feature is the updated e!cockpit engineering environment (version 1.4). With the standardized MQTT protocol, the way is now open to connect compact controllers directly to WAGO cloud solutions, Amazon Web Services, Microsoft Azure or IBM Bluemix. 60% More Power! Item No Faster processor and larger memory Now even more powerful Item No Secure standard connection to cloud solutions Communication via MQTT protocol per TLS 1.2 encryption to Amazon Web Services, Microsoft Azure, IBM Bluemix or other providers e!cockpit Engineering Software Convenient engineering process based on CODESYS V3 Broad application field Multiple interfaces, protocols and functions 12

13 Bluemix WAGO Cloud Data Control (Microsoft Azure) Microsoft Azure Other Providers Cloud Connectivity via MQTT Cloud connectivity is possible with all PFC100 and PFC200 Controllers. Item No MODBUS configurator update Simplified diagnostic options and more efficient batch processing (e.g., import and export of variables), as well as a graphic representation of communication connections NEW! e!cockpit VERSION 1.4 "Static analysis" and "profiler" extensions Better program code evaluation Integration of the 3S store into the user interface Benefit from many software components Python interface Allows automated loading of applications on the controller, for example 13

14 AUTOMATION TECHNOLOGY WAGO-I/O-SYSTEM 750 XTR WAGO-I/O-SYSTEM 750 XTR More Possibilities for Extreme Conditions WAGO expands its 750 XTR I/O-System to include 12 new I/O modules. The modules include new analog/digital inputs and outputs, function and technology modules (e.g., counter, SSI, incremental encoder and CAN communication), as well as supply and segment modules with fuse holders. As with all members of the XTR family, these new modules are engineered to work reliably, are fail-safe and provide a long service life in extreme environments. Within their broad application scope, these modules are ready for new applications in the railway technology and heavy industry sectors. extreme temperatures: 40 C +70 C No air conditioning required extreme vibration resistance: up to 5 g of acceleration Long service life and increased return on investment extreme isolation and protection up to 5 kv of impulse voltage (DIN EN ) For faultless operation and increased customer and operator satisfaction 14

15 12 new modules Item Number Function / Counter; Adjustable; XTR / Channel Digital Input; 24 VDC; 3 ms; XTR / Channel Digital Input; 24 VDC; 0.2 ms; XTR / Channel Analog Input; 0 30 VDC; Differential Input; XTR / Channel Digital Output; 24 VDC; 0.5 A; Diagnostics, XTR / Bus Supply Module; 24 VDC; Fuse Holder; XTR / Bus Supply Module; 24 VDC; Fuse Holder; Diagnostics; XTR / Field-Side Connection Module; XTR / Field-Side Power Supply Filter (Surge); 24 VDC; Higher Isolation; XTR / Absolute Encoder Interface; 24 Bits; 125 khz; Bin. Code; XTR / Incremental Encoder Interface; 24 VDC; Differential Input; 32 Bits; XTR / CAN Gateway; XTR For additional information and an overview of all products, visit 15

16 AUTOMATION TECHNOLOGY Switches INDUSTRIAL SWITCHES Lots of Power with PoE+ Power supply and data transfer via ETHERNET cable: WAGO s new Power-over-Ethernet (PoE+) Switches eliminate the need for both separate power connection and power supplies for devices within the IP network. Additionally, wiring is significantly faster and saves more space. WAGO has developed three variants with 30 W power per PoE port for different applications. WAGO s 5- and 8-port switches provide 1 Gbit data transfer, and do so reliably even in an extended temperature range from 40 C to +70 C. Expected availability: and March 2018, April 2018! Robust design Reliability in demanding areas Less wiring Save time, space and money. Redundant power supply and alarm functions For high-availability applications ECO variant with 24 V Tailor-made especially for series machine manufacturing Item No Industrial Managed Switch; 8 ports 1000BASE-T; 4 x 1000BASE-FX; PoE 16

17 Data ETHERNET Data + power PoE+ Power Item No Industrial Switch; 5 ports 1000BASE-T; 2 x 1000BASE-FX; PoE; ECO Item No Industrial Switch; 5 ports 1000BASE-T; PoE; ECO 17

18 AUTOMATION TECHNOLOGY PFC Profibus PFC200 CONTROLLER WITH PROFIBUS-DP MASTER Integration of Telecontrol Protocols The PFC200 Controller with PROFIBUS-DP Master opens up new applications for electricity, water and gas networks thanks to integrated telecontrol protocols. Furthermore, WAGO is introducing the PFC200 in a version designed for an extended temperature range of 20 C to 60 C. This makes WAGO s new control solution ideal for all telecontrol technology requirements even for gateway tasks between telecontrol protocols and PROFIBUS-DP slaves. Support for industry-proven telecontrol protocols Direct access to distributed systems Temperature range: 20 C +60 C More freedom even in harsh environments Integrated security packages Extensive communication protection Can simultaneously be used as a PROFIBUS master Remote control and control with a single solution RS-232/-485 IEC /-103/-104 IEC 61850/ IEC DNP3 Item No / CAN and PROFIBUS Fieldbus Connection, RS-232/-485 Serial Interface 18

19 AUTOMATION TECHNOLOGY WAGO-I/O-SYSTEM CHANNEL ANALOG INPUT MODULE WITH MULTIPOINT INPUTS New Analog Input Module for the WAGO-I/O-SYSTEM 750 The Module expands the WAGO-I/O-SYSTEM with four galvanically isolated analog inputs. Galvanic isolation of the input channels increases immunity to interference and enables safe signal detection in distributed systems with potential differences (e.g., in marine and offshore applications). At the same time, the 16-bit resolution offers high precision for control and regulation tasks. The channels measurement ranges can be parameterized channel-by-channel and extend into the millivolt range: 0 ma 20 ma 4 ma 20 ma 3.6 ma 21 ma (per NAMUR NE43) 0 V 10 V ±10 V and ±200 mv Electrically isolated channels Thus, users only need one module to record almost any analog encoder, saving storage and logistics costs. Expected availability: June 2018 Input channels are electrically isolated from one another Reduction of interference susceptibility in distributed systems, protection against errors due to current loops 16 bit resolution High precision for control and regulation tasks Parameterizable by channel Individually adjustable according to the application or selected encoder 19

20 AUTOMATION TECHNOLOGY Accessories WIRELESS ETHERNET GATEWAY Bluetooth and WLAN for Industrial Applications Wireless data transmission is now commonplace in machinery and equipment applications. WAGO s Wireless ETHERNET Gateway ( ), which fulfils the IP65 degree of protection and has an internal directional antenna, is ideal for harsh industrial environments. In addition to the standard current WLAN standards, it also allows communication via Bluetooth 4.0. The integrated access point functionality makes it possible to set up a WLAN or Bluetooth network. The gateway can be easily configured with a button on the device or via Web server. WLAN a/b/g/d/e/i/h and Bluetooth 4.0 Robust communication with high data throughput High IP65 degree of protection For direct, on-machine use Access point functionality Build a network of up to seven clients Additional version with external antenna Use in a control cabinet or with a poor radio connection possible Item No

21 INTERFACE ELECTRONICS RELAY MODULES PLUGGABLE RELAY MODULES FOR TOPJOB S RAIL-MOUNT TERMINAL BLOCKS Item No xxx This new generation provides even more time and space savings. The new 2042 Series Relay Modules can be plugged directly onto the TOPJOB S Rail-Mount Terminal Blocks. The relay modules can be easily bridged via the rail-mount terminal block system for error-free installation and easy retrofitting. Thanks to their ability to withstand to temperature fluctuations, vibration and shock, they meet the requirements of EN 61373, EN and EN 61010, making them ideal for railway operations and demanding industrial applications. Use in non-shielded areas is also possible due to immunity to interference according to EN The use in an extended temperature range of 40 C to +70 C eliminates the need for air-conditioning in the control cabinet. This is accompanied by cost savings through decreased equipment and operating costs. Pluggable on TOPJOB S Rail-Mount Terminal Blocks Fast commissioning and space-saving installation Versatile and fast marking options Clear and maintenance-friendly installation Input voltage ranges from 16.8 V to 253 V Ideal for demanding industrial and railway applications 21

22 INTERFACE ELECTRONICS POWER SUPPLIES EPSITRON IP67 POWER SUPPLY More Energy in the Field EPSITRON IP67 Power brings energy directly to where it is needed thanks to a robust design and high degree of protection. Even under extreme environmental conditions, WAGO s new power supply performs reliably outside the control cabinet, withstanding humidity and dust thanks to an IP67-grade design. This compact device is designed for the efficient and above all energy-saving supply of distributed loads with 24 VDC/4 A. Suitable accessories such as 7/8 inch connection technologies complete the product range. Distributed applications Saves control cabinet space Tool-free wiring Saves valuable time High efficiency Saves energy and costs Active PFC Clean sinusoidal current in the network Splash resistant For safe use directly in the field Item No

23 INTERFACE ELECTRONICS ELECTRONIC CIRCUIT BREAKERS EPSITRON ELECTRONIC CIRCUIT BREAKERS Electronic Circuit Breakers (ECBs) with IO-Link Two new 4- and 8-channel ECB variants provide maximum safety with a minimal footprint, while being highly communicative thanks to IO-Link. Both nominal and actual currents can be adjusted and read for each channel, enabling individual current monitoring. Furthermore, the high switchon capacity reduces the risk of false tripping. With IO-Link on board, the new ECBs (IO-Link devices) become part of the fast and reliable communication linkage to the control level with all the advantages that IO-Link offers. Item No / IO-Link Easy integration of the ECBs into higher-level control systems Slim design Saves space in the control cabinet compared to conventional circuit breakers Customizable Four- and eight-channel version for 24 VDC with adjustable 1 A 10 A nominal currents for each channel Control system , IO-Link Master , Power supply 24 VDC OV Item No / / , ECB 23

24 INTERFACE ELECTRONICS CURRENT TRANSFORMERS AND VOLTAGE TAPS CURRENT TRANSFORMER AND VOLTAGE TAP The 2-in-1 Solution For the High-Current Through Terminal Block, WAGO now offers a suitable current transformer with voltage tap. This makes simple energy measurement in buildings possible directly at the feed. The integrated current transformer has a transmission ratio of 150 A/1 A and fulfills accuracy class 0.5 per DIN EN Like WAGO s high-current through terminal block, the combination of current transformer and voltage tap is only 20 mm wide and can therefore be easily mounted in its jumper slot. An integrated fuse with detector protects downstream energy meters. Item No / Similar to illustration 24

25 Current and voltage tap: just 20 mm wide Cost-effective and extremely compact Accuracy class 0.5 For exact measurement results Fuse-protected voltage path Protects downstream measurement devices NEW! Now for 50 mm 2 Transformer short circuit and neutral point jumper No additional terminal block assemblies necessary Simply insert the tap into the jumper slot of the twowire through terminal block Quick and easy mounting Measurement Evaluation Visualization and configuration open open open open open ON open open open open open Power supply 25

26 INTERFACE ELECTRONICS CURRENT TRANSFORMERS AND VOLTAGE TAPS VOLTAGE TAPS FOR BUSBARS Safe Tapping WAGO expands its range of power and energy measurement solutions with three new 855 Series Voltage Taps designed for measurement directly on the busbar. An integrated SIBA fuse (2 A, 450 V, F, 70 ka) with indicator is located directly above the voltage-carrying busbar. In case of an overload and short circuit, the downstream measurement unit is safely disconnected before major damage occurs. Conductors up to 6 mm² (10 AWG) are terminated via Push-in CAGE CLAMP connection technology. Maintenance-free Push-in CAGE CLAMP connection Connect solid, stranded and fine-stranded conductors by simply pushing them into the unit Clear identification Both continuous marking strips and the WMB Multi marking system are available Easy and time-saving installation Mounting via Allen screw or M6/M8 screws Fuse-protected voltage path Integrated fuse protects downstream measurement devices 26 Item No (M8)

27 N L3 L2 L1 ON A E A E B F B F C G C G D H D H L1 I1+ I1- L2 I2+ I2- L3 I3+ I3- N IN+ IN- S1 S2 S1 S2 S1 S2 L1 L2 L3 N PE S1 S2 3-Phase Power Measurement Module, 750 Series Terminal Block Assembly (2007 Series) for Current and Voltage Transformers Voltage Tap (top) and Current Transformer (bottom), 855 Series Item No Item No (M6) 27

28 BUILDING TECHNOLOGY LIGHTING MANAGEMENT LIGHTING MANAGEMENT MADE EASIER NEW! Additional Features 28

29 New Functions in WAGO Lighting Management By using a combination of hardware and predefined software, WAGO Lighting Management simplifies the planning, commissioning and operation of large lighting systems, such as those in warehouses and production facilities. In the new version, the integration of KNX buttons for lighting control is also allowed. Another new development enables color temperature control for lighting fixtures, allowing the lighting to create a specific ambience that harmonizes with a user s biorhythm. Emergency lighting systems are also easier to handle, because now they can also be connected to the lighting management system. Color temperature control Allows human-centric lighting (HCL) KNX buttons Extended application possibilities Integration of emergency lighting Saves the cost of an additional emergency lighting installation Easy to operate Automatic documentation with a mouse click 29

30 BUILDINGS WAGO Gateway Application SHORTEN INTEGRATION TIME CUT COSTS WAGO Gateway Application Connects MODBUS and KNX With a new gateway application, WAGO simplifies exchanging information between different bus systems and, thanks to the user-friendly user interface, shortens programming development time, which reduces costs. The combination of predefined hardware and the universal software makes it possible to easily connect the Modbus IP and RTU and KNX bus systems. During initialization, the software automatically detects the module design of the controller and displays available interfaces. Up to four KNX modules can be used, whereby 255 group addresses are supported per KNX module. Exchange of MODBUS and KNX data Combination of different systems Shortened integration time Reduced development costs ETS import and export For high-availability applications ETS import and export Easy handling of KNX data points 30

31 BUILDINGS MANUAL OPERATION HVAC MANUAL CONTROL UNITS IN THE CONTROL CABINET DOOR For HVAC Applications In heating, ventilation and air-conditioning applications, it is common for individual units to be switched on or off independently of the control program. A typical example is a pump that must be temporarily switched off for maintenance. WAGO offers the 2852 Series Manual Control Units for this purpose. The devices are installed in the control cabinet door, allowing operation without opening the cabinet door. Controller connection is made via Modbus RTU. Local manual operation On site without access to the controller or BMS Communication via Modbus RTU Easy connection to the controller Installation in the control cabinet door Operation without opening the control cabinet door 31

32 WAGO Kontakttechnik GmbH & Co. KG Postfach Minden Hansastrasse Minden Headquarters 0571/ Sales 0571/ Orders 0571/ Fax 0571/ / WAGO NEW ITEMS HMI 2/18 US 04/ Printed in Germany subject to design changes WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbh. Cover image: Getty Images/PetrePlesea "Copyright WAGO Kontakttechnik GmbH & Co. KG All rights reserved. The content and structure of the WAGO websites, catalogs, videos and other WAGO media are subject to copyright. Distribution or modification to the contents of these pages and videos is prohibited. Furthermore, the content may neither be copied nor made available to third parties for commercial purposes. Also subject to copyright are the images and videos that were made available to WAGO Kontakttechnik GmbH & Co. KG by third parties."

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