WAGO Full Line Catalogs

Transcription

1 WAGO Full Line Catalogs Volume 1, Rail-Mounted Terminal Block Systems Rail-Mounted Terminal Blocks Modular Connectors (X-COM -SYSTEM and X-COM -SYSTEM) Patchboard Systems Terminal Strips PUSH WIRE Connectors for Junction Boxes Lighting Connectors Shield Connecting System Volume 2, Connectors and PCB Terminal Blocks PCB Terminal Blocks Feedthrough Terminal Blocks MULTI CONNECTION SYSTEM Pluggable PCB Connectors Specialty Connectors Volume 3, AUTOMATION TO-PASS Telecontrol Technology PERSPECTO Volume 4, INTERFACE ELECTRONIC Relays Optocouplers Special Functions Interface Modules Transducers Overvoltage Protection Wireless Technology Empty Housings and Mounting Carriers Volume 5, WINSTA The Connection System WINSTA MINI Connectors WINSTA MINI special Connectors WINSTA MIDI Connectors WINSTA MIDI special Connectors WINSTA MAXI Connectors WINSTA RD Cable Assemblies WINSTA KNX Connectors WINSTA IDC Flat Cables

2 1 2 Operation of WAGO Connection Technologies*! " The universal Handling: - Open clamping unit - Insert the conductor - Release clamp done! - Terminate both solid and ferruled conductors by simply push- The universal connection for solid, stranded and fine-stranded conductors Handling: - Open clamping unit - Insert the conductor - Release clamp done! ' % The universal connection for conductors larger than 6 AWG (16 mm 2 ) Handling: Insulation Displacement Connection (IDC) Handling: Push unstripped conductor into the IDC contact using an operat- $ PUSH WIRE connection for solid and stranded conductors (depending on model used) Handling:

3 CONTENTS 1 3 Rail-Mounted Terminal Block Systems Through Terminal Blocks, Double- and Triple-Deck Terminal Blocks, Ground Terminal Blocks, Ex Terminal Blocks, High-Current Terminal Blocks, Diode Terminal Blocks, Fuse Terminal Blocks, Disconnect Terminal Blocks, X-COM SYSTEM, X-COM S SYSTEM, PUSH WIRE Connectors for Junction Boxes, Lighting Connectors Excerpt from Full Line Catalog, Volume 1, Rail-Mounted Terminal Block Systems Connectors and PCB Terminal Blocks MULTI CONNECTION SYSTEM: MICRO, MINI, MINI HD, MIDI, MIDI Classic, MAXI Rail-Mounted Terminal Blocks, Modular Terminal Blocks, Double-, Triple- and Quadruple- Deck Terminal Strips, SMD Terminal Blocks, Terminal Blocks Excerpt from Full Line Catalog, Volume 2, Connectors and PCB Terminal Blocks AUTOMATION Fieldbus Couplers, Programmable Fieldbus Controllers, Input and Output Modules, PERSPECTO, TO-PASS Shield Connecting System 3 Excerpt from Full Line Catalog, Volume 3, AUTOMATION INTERFACE ELECTRONIC JUMPFLEX, Relay Modules, Optocoupler Modules, Relay Sockets, Interface Modules, Function Modules, Mounting Carriers 4 Excerpt from Full Line Catalog, Volume 4, INTERFACE ELECTRONIC WINSTA The Connection System Applications, Product Range, System Partners 5 Reference to Full Line Catalog, Volume 5, WINSTA The Connection System ACCESSORIES Marking Accessories Mounting Accessories Tools 6 TECHNICAL SECTION SEARCH AIDS Derating Curves Technical Information Index Approvals User Guide Item Number Index and WAGO Addresses 7

4 4 Since its establishment in 1951, WAGO has been pioneering innovative connection systems in electrical - Precisely designed and manufactured, spring-loaded connections not only guarantee a faster and easier connection, but also offer a higher safety level since the contact quality is largely independent of operator Pressure Termination Technology and is providing success story of the CAGE CLAMP began vibra- Safe operation for countless devices, systems and installation depends on the unconditional reliability of 1951 spring clamp WAGO PUSH WIRE Connector for Junction Boxes Rail-mounted terminal POWER CAGE CLAMP WINSTA The Connection System ELECTRICAL INTERCONNECTIONS AUTOMATION Pluggable electronic functions on rail-mounted terminal blocks 1995 WAGO SPEEDWAY 767,

5 5 Compact splicing connectors for all conductor types TOPJOB S Rail-Mounted Terminal Blocks X-COM S PUSH WIRE Connector for Junction Boxes, WAGO JUMPFLEX Transducers and Pluggable Relay Modules TO-PASS Scalable Telecontrol Technology PERSPECTO Touch and Control Panels

6 From Pioneer to Leader mination technology debuted at the Hanover Fair of the time did not meet the high quality requirements of CAGE CLAMP -equipped rail-mount terminal rail-mounted terminal blocks for conductors up to With this reputation and WAGO s slogan vibration-, 53 billion clamps 1995 Number of spring clamps for terminal blocks and connectors produced to date Today, CAGE CLAMP technology has several ments, such as CAGE CLAMP for ultra-compact applications or WAGO POWER for themselves: More than 53 billion spring clamps

7 - global expansion, additional factories have been - Products manufactured locally for domestic and foreign markets create the starting point for a enables WAGO subsidiaries and sales offices to develop and deliver custom-designed products WAGO Minden, Headquarters WAGO Sondershausen WAGO USA WAGO China

8 WAGO At Home in the World International success requires international presence. WAGO is a group of companies that operates on all continents and production facilities in Germany - America > > Our presence in local markets enables us to provide service tailored to our individual customers, Production sites Sales companies Representatives

9 Europe > > Asia > > 9

10 WAGO Product Range: Electrical Interconnections X-COM -SYSTEM X-COM S-SYSTEM Installation Connectors Modular Terminal Blocks PCB Terminal Blocks

11 11 Rail-Mounted Terminal Block Systems WINSTA The Connection System Connectors Patchboard Systems

12 WAGO Product Range: Automation 12 WAGO-I/O-SYSTEM, IP2 Power Supplies WAGO SPEEDWAY 767, Modular I/O-SYSTEM, IP67 PERSPECTO

13 13 JUMPFLEX Transducers and Relay Modules Interface Modules Overvoltage Protection Relay Modules and Relay Sockets

14 14 The Wide Variety of Applications BUILDING AUTOMATION Building installation and automation POWER AND PROCESS TECHNOLOGY

15 15 INDUSTRY Plant automation and traffic engineering implement innovative solutions create a compact design save energy make equipment safer minimize installation, maintenance costs and guarantee reliable operation under extreme conditions guarantee high availability and technical safety accommodate individual customer requirements

16 WAGO Connection Technologies S The CAGE CLAMP S technology offers the same quality and handling features as the CAGE CLAMP - - This is achieved by simply pushing in the conductor until fully PUSH WIRE technology is perfectly suited for fast connec- PUSH WIRE - - Other types of PUSH WIRE Similarly, the connected conductor can be easily removed by

17 CLAMP CLAMP 2 ) in thousands The CAGE CLAMP technology is suitable for solid, stranded, 2 conductor, the CAGE CLAMP spring must be opened using inserted into the clamping point, is pressed against the current force then ensures consistent clamping forces by automatically The POWER CAGE CLAMP connection technology is suitable 2 The connected conductor is clamped in a double cage consisting of a spring-loaded bracket and the U-shaped current - -

18 Simple, easy-to-use design Front-entry wiring: Side-entry wiring: S CAGE CLAMP S connection CAGE CLAMP S connection, push-in termination of solid and ferruled conductors CAGE CLAMP connection CAGE CLAMP connection

19 19 One Conductor per Clamping Unit Damage-Free Connections for all Copper Conductors A number of VDE directives mandate or recommend that only one conductor should or must be connected per clamping unit - Technical and economical benefits for the users: Any conductor size combination per potential can be safely changed is removed from the clamping point, all other CAGE CLAMP and CAGE CLAMP S clamp all copper con- 2 95mm The conductor is pressed against the current bar in the predefined contact area CAGE CLAMP CAGE CLAMP solid stranded An unlikely connection demonstrates this capability: 24 AWG 2 2 ) conductor 2

20 Vibration- and Shock-Proof Maintenance-Free The vibration-proof properties of CAGE CLAMP connec- international authorities have placed extremely demanding have applied testing for electrical installations in rolling stock DNV) have also held CAGE CLAMP to their lofty approval In the Impact Test - - Maintenance-free operation results from excellent longterm consistency of the electrical and mechanical properties of the clamping connection or more precisely, the clamping under stresses such as vibrations, temperature changes and corrosive influences, in order to verify that the contact point technology has been demonstrated both through laboratory - The resulting maintenance-free operation reduces service movable portion of the connection rigid portion of the connection

21 21 Time-Saving CAGE CLAMP technology significantly reduces wiring times Additional savings provided via faster project commissioning and elimination of service costs due to mainte- Savings go further by reducing both material and labor costs through eliminating the need to prepare ferrules or pin Front-entry terminal blocks are in % Average manual wiring times in a percentage comparison (per MTM) , ,4 2 1 nection CAGE CLAMP and CAGE CLAMP S, solid rule, ferruled conductors CAGE CLAMP S, front-entry push-in termination of solid and ferruled conductors

22 22 Gastight Clamping Units Measurable Contact Quality Climatic chambers simulate standard atmospheres that could Temperature Cycling Test to Marine Applications GL, LR, DNV Damp Heat, Cyclic ( Hours) Marine Applications GL, LR, DNV The conductor is embedded into the soft contact pressure, The contact pressure [ ] N P = Force F [ N ] mm 2 Area A [mm 2 ] exerted by CAGE CLAMP CAGE CLAMP and CAGE CLAMP S results from gas-tight CrNi spring steel) presses the connected conductor against To best evaluate the quality of a clamping point, WAGO uses the following test procedures: The Voltage Drop Test evaluates clamping unit quality under stresses such as vibrations, temperature changes and The Temperature-Rise Test examines the clamping unit, including the surrounding insulation, at rated current, over- mv Voltage drop measuring point mv 1 mm 1 mm Temperature measurement A 1 I Test 1 Voltage drop measuring point

23 23 High-Current Carrying Capacity The short-time withstand capacity current-carrying capacity of 12A per mm 2 nominal diameter In the case of a 4/ AWG (95 mm²) High-Current Terminal Block, this translates to 11,4A! Ground conductor terminal blocks are submitted to the The pass criterion for the test is the voltage drop (limit value and CAGE CLAMP S con- - mv Test specimen Unrealistic test of a CAGE CLAMP -equipped,12 AWG (4mm 2 ) rail-mounted terminal block: Increase of current without time limit. In such an extreme test the electrical connection is undamaged.

24 1 24 Rail-Mounted Terminal Blocks 2, 21, 22, 24, 26, 21 and 216 Series Conductor termination/removal Testing Commoning same for unprepared fine-stranded conductors or small Like the original CAGE CLAMP 8 V Testing of TOPJOB S rail-mounted terminal blocks using test plug adapter or testing tap Commoning 8 V Jumper contacts that are not required can be broken off Marking Pre-assembled connectors TOPJOB S offers three marking positions for WMB mark- S connec- CAGE CLAMP S clamps the following copper conductors: solid stranded fine-stranded tip bonded

25 Rail-Mounted Terminal Blocks 1. (1.5) mm² 2 Series (1.5) mm 2 1 AWG V/6 kv/3 6 V, 1 A U I N 13.5 A (18 A) 6 V, 1 A 2 Terminal block width 3.5 mm /.138 in L 9-11 mm /.39 in (1.5) mm 2 1 AWG V/6 kv/3 6 V, 1 A U I N 13.5 A (18 A) 6 V, 1 A 2 Terminal block width 3.5 mm /.138 in L 9-11 mm /.39 in 2 Approvals 2 Approvals 2 Approvals ! (1.5) mm 2 1 AWG V/6 kv/3 6 V, 1 A U I N 13.5 A (18 A) 6 V, 1 A 2 Terminal block width 3.5 mm /.138 in L 9-11 mm /.39 in < mm/ in > < mm/ in > < mm/ in > < 48,5 mm/1.91 in > < 58,5 mm/2.3 in > < 68 mm/2.67 in > Color Item No. Pack. Unit Color Item No. Pack. Unit Color Item No. Pack. Unit 2-conductor through terminal block gray blue orange red black conductor ground terminal block conductor through terminal block gray blue orange red black conductor ground terminal block conductor through terminal block gray blue orange red black conductor ground terminal block Item-Specific Accessories End and intermediate plate, orange gray End and intermediate plate, orange gray End and intermediate plate, orange gray Series Accessories Appropriate marking systems: WMB/Marking Strips Push-in type jumper bar, insulated, I N 14 A, light gray : : 2-41 Protective warning marker, for 5 terminal blocks Push-in type jumper bar, insulated, I N 14 A, light gray : : 2-44 WMB Multi marking system, plain Star point jumper, insulated, I N = I N terminal block, light gray /11- Marking strips, plain Operating tool with partially insulated shaft, Insulated ferrules, extra long, for TOPJOB S terminal blocks see page 195 Suitable for Ex i applications Test plug adapter, for test plug 4 mm Ø gray Testing tap, 2 gray

26 1 Through/Ground Conductor and Ex Terminal Blocks 1.5 (2.5) mm 2 21 Series (2.5) mm 2 1 AWG V/8 kv/3 6 V, 1 A 2 I N 18 A (24 A) 6 V, 1 A U Terminal block width 4.2 mm /.165 in L 9 11 mm /.39 in (2.5) mm 2 1 AWG V/8 kv/3 6 V, 1 A 2 I N 18 A (24 A) 6 V, 1 A U Terminal block width 4.2 mm /.165 in L 9 11 mm /.39 in 2 Approvals 2 Approvals 2 Approvals (2.5) mm 2 1 AWG V/8 kv/3 6 V, 1 A 2 I N 18 A (24 A) 6 V, 1 A U Terminal block width 4.2 mm /.165 in L 9 11 mm /.39 in < mm/ in > < mm/ in > < mm/ in > < 48,5 mm/1.91 in > < 59,5 mm/2.34 in > < 7 mm/2.76 in > Color Item No. Pack. Unit Color Item No. Pack. Unit Color Item No. Pack. Unit 2-conductor through terminal block gray blue orange red black conductor through terminal block gray blue orange red black conductor through terminal block gray blue orange red black conductor ground terminal block conductor ground terminal block conductor ground terminal block Other terminal blocks with the same profile: Diode /1-411 Volume 1 Other terminal blocks with the same profile: Diode /1-411 Volume 1 LED /1-434 Volume 1 Other terminal blocks with the same profile: Diode /1-411 Volume 1 Diode /1-434 Volume 1 Double-potential Volume 1 Item-Specific Accessories Separator for Ex e/ex i applications, see page 3 End and intermediate plate, orange gray Separator, orange gray End and intermediate plate, orange gray Separator, orange gray End and intermediate plate, orange gray Separator, orange gray Series Accessories Appropriate marking systems: WMB/Marking Strips Push-in type jumper bar, insulated, I N : : Push-in type jumper bar, insulated, I N : : Push-in type wire jumper, insulated, I N Insulation stop, 2 light gray WMB Multi marking system, plain Marking strip, plain, Protective warning marker, for 5 terminal blocks Suitable for Ex i applications 4 Suitable for Ex e II applications TOPJOB S connector, modular, gray Spacer module gray Operating tool with partially insulated shaft, Insulated ferrules, extra long, for TOPJOB S terminal blocks see page 195

27 Through/Ground Conductor and Ex Terminal Blocks 2.5 (4) mm 2 22 Series (4) mm 2 1 AWG V/8 kv/3 6 V, 2 A U I N 24 A (32 A) 6 V, 2 A 2 Terminal block width 5.2 mm /.25 in L 1-12 mm /.43 in (4) mm 2 1 AWG V/8 kv/3 6 V, 2 A U I N 24 A (32 A) 6 V, 2 A 2 Terminal block width 5.2 mm /.25 in L 1-12 mm /.43 in. 2 Approvals 2 Approvals 2 Approvals! (4) mm 2 1 AWG V/8 kv/3 6 V, 2 A U I N 24 A (32 A) 6 V, 2 A 2 Terminal block width 5.2 mm /.25 in L 1-12 mm /.43 in < mm/ in > < mm/ in > < mm/ in > < 48,5 mm/1.91 in > < 59,5 mm/2.34 in > < 7 mm/2.76 in > Color Item No. Pack. Unit Color Item No. Pack. Unit Color Item No. Pack. Unit 2-conductor through terminal block gray blue orange red black conductor through terminal block gray blue orange red black conductor through terminal block gray blue orange red black conductor ground terminal block conductor ground terminal block conductor ground terminal block Other terminal blocks with the same profile: Diode /1-411 Page 42 Other terminal blocks with the same profile: Diode /1-411 Page 42 LED /1-434 Page 42 Other terminal blocks with the same profile: Diode /1-411 Page 42 Diode /1-434 Page 42 Double-potential Volume 1 Item-Specific Accessories Separator for Ex e/ex i applications, see page 3 End and intermediate plate, orange gray Separator, orange gray End and intermediate plate, orange gray Separator, orange gray End and intermediate plate, orange gray Separator, orange gray Series Accessories Appropriate marking systems: WMB/Marking Strips/WMB Inline/Mini-WSB Push-in type jumper bar, insulated, I N 25 A, light gray : : Push-in type jumper bar, insulated, I N 25 A, light gray : : Staggered jumper, insulated, I N 25 A, light gray : : Insulation stop, light gray dark gray WMB Multi marking system, plain Marking strip, plain, Protective warning marker, for 5 terminal blocks Suitable for Ex i applications 4 Suitable for Ex e II applications TOPJOB S connector, modular, gray Spacer module gray Operating tool with partially insulated shaft, Insulated ferrules, extra long, for TOPJOB S terminal blocks see page 195

28 1 Through/Ground and Ex Terminal Blocks 2.5 (4) mm 2, Angled Type 22 Series (4) mm 2 1 AWG V/8 kv/3 6 V, 2 A U I N 24 A (32 A) 6 V, 2 A 2 Terminal block width 5.2 mm /.25 in L 1-12 mm /.43 in. 2 Approvals 2 Approvals (4) mm 2 1 AWG V/8 kv/3 6 V, 2 A U I N 24 A (32 A) 6 V, 2 A 2 Terminal block width 5.2 mm /.25 in L 1-12 mm /.43 in < mm/ in > < mm/ in > < 52 mm/2.5 in > < 52 mm/2.5 in > Color Item No. Pack. Unit 3-conductor through terminal block gray blue orange Additional colors pending 3-conductor ground terminal block Color Item No. Pack. Unit 4-conductor through terminal block gray blue orange Additional colors pending 4-conductor ground terminal block Item-Specific Accessories End and intermediate plate, orange gray Series Accessories Push-in type jumper bar, insulated, I N 25 A, light gray : : Notice: These terminal blocks cannot be commoned with push-in type jumper bars! End and intermediate plate, orange gray Appropriate marking systems: WMB/Marker Strips/WMB Inline/Mini-WSB 3- and 4-conductor terminal blocks The TOPJOB S rail-mounted terminal blocks have a 35-degree conductor entry angle permitting a very small bend radius and an - duct to be placed very close to the terminal Push-in type jumper bars, light gray, insulated, I N 25 A : : Staggered jumper, insulated, I N 25 A, light gray : : TOPJOB S connector, modular, gray Spacer module gray Operating tool with partially insulated shaft, Insulated ferrules, extra long, for TOPJOB S terminal blocks, see page 195 Insulation stop, light gray dark gray Protective warning marker, for 5 terminal blocks Test plug adapter, for test plug 4 mm Ø gray Testing tap, 2 gray Banana plugs, black red blue Suitable for Ex i applications 4 Suitable for Ex e II applications Product features: CAGE CLAMP S connection for all con- solid and ferruled conductors being simply pushed in Vibration-proof, fast, maintenance-free terminations 3-conductor through and ground conduc- 4-conductor terminal blocks permit poten- or terminal blocks needed 3- and 4-conductor terminal blocks have the same dimensions ing from a 3-conductor terminal block to a