Aviator SSD shown with optional equipment.

Transcription

1 SSD Economical Durable Steel Construction Unitized or Free-Standing Aviator SSD shown with optional equipment. Field Upgradeable to Dual-Side Drive (DSD) The Complete Solution The Aviator SSD from C&G Systems is the next generation of conventional profile cutting solutions that can grow with your company. Aviator SSD builds on the strong heritage of our Aviator platform with many improvements. This new machine incorporates: singleside servo drive motor, planetary gear boxes, a more robust drive system, Clean Deck design, and the latest CNC control systems from Hypertherm and Burny. Aviator SSD is also the industry s first machine to offer a dual-side drive upgrade package, so as your business and requirements grow, Aviator SSD can be field upgraded to a dual-side drive (DSD) system to handle precision plasma power sources. Multi-Process Base machine systems have been pre-configured with conventional plasma systems from 40 amps to 200 amps. Thin gage sheet metal to 1 1/2 plate (38mm), Aviator SSD can handle your toughest plasma cutting jobs. For heavy duty cutting capacity, you may add an oxy-fuel cutting station. Plasma marking or pneumatic air scribe may also be added for engraving bend lines or part numbers on the plate. Plasma Productivity Aviator SSD delivers productivity. The Hypertherm EDGEPRO-Ti or Burny Phantom ST CNC controls provide precision motion control for both high-speed plasma and oxy-fuel cutting. Arc-off time between parts is extremely short with a rapid traverse speed of 500 IPM (12.7m/min.). The Hypertherm or Inova plasma torch height control systems rapidly set pierce height and maintain precise torch to plate distance while cutting. Unitized or Free-Standing Designs The Aviator SSD is available with a unitized water or down-draft cutting table (4 x4, 4 x8, or 6 x12 ), or available in 4 or 6 widths up to 20 long for use with freestanding cutting tables. Rapid Set-Up Aviator SSD with unitized frame ships mostly assembled, so installation is quick and easy. The frame is leveled, cross beam set, tool carriage mounted, and the cables routed. You will be cutting parts within hours. CAD/CAM Software C&G Systems can provide you with a variety of professional CAD/CAM and nesting software packages to meet the demands of your particular application. Aviator SSD Delivers Gage metal to heavy plate, Aviator SSD delivers fullfeatured CNC productivity at an affordable price and the ability to grow with you. Call to see why Aviator SSD is the best value in the industry. Your Best Value in Precision Shape Cutting Systems. Call C&G Systems at (847) to consult with a sales representative today, or visit us on the web at

2 SSD System Specifications Machine Sizes Integrated Water or Down-Draft Cutting Tables 4 x 4 (1.2m x 1.2m), 4 x 8 (1.2m x 2.4m), or 6 x 12 (1.8m x 3.7m) Effective Nominal Cutting Area Heavy-Duty Construction with 3/16 Slats on 4 Centers Free-Standing Models Available in 4 (1.2m) or 6 (1.8m) Widths Lengths from 4 (1.2m) to 20 (6.1m) Effective Cutting Area Tool Station Capacity: 2 (Maximum) 1 Plasma Station 1 Oxy-Fuel Station 1 Marking Station Industrial PC-Based Hypertherm EDGEPRO-Ti or Burny Phantom ST CNC Controls Integrated Torch Height Control System Available Hypertherm Sensor Ti, or Inova Torch Height Controls Easy-To-Use 15 TFT (EDGE-Ti) or 10.4 (Phantom ST) Touch Screen Windows XP Based Operating System 40GB Hard Drive / 1 GB RAM USB Ports Heavy-Duty Drive System Powerful 250 Watt Servo Drives (DC, brushless DC, or AC) Up to 500 IPM (12.7m/min) Heavy Duty Gear Rack with Over-Sized and Hardened Pinions Precision Planetary 10:1 Gear Boxes with <3 arc min. Backlash Enclosed Drive System to Protect Machine During Operation Precision Machined 45# T-Rail New Clean Deck Design Protects Cables and Hoses During Operation Provides Easy Access for Routine Maintenance and Service Heavy-Duty Power Track on all Axis for Hose and Cable Management Plasma Systems Value Priced 40 to 100 Amp Air Cooled Plasma Systems 100 to 200 Amp Water-Cooled, 100% Duty-Cycle Conventional Plasma Systems Air Scribe Plate Marking Station Fiber-Optic or Wireless Network Oxy-Fuel Torch Water and Down-Draft Cutting Tables Optional Equipment Aviator SSD is equipped with the Hypertherm EDGEPRO-Ti CNC Controller with integrated Height Control System. Aviator SSD Master Carriage shown with Hypertherm Plasma Torch, Ti Lifter, and Collision Sensor. Exhaust Systems Dedicated Air Compressors and Dryers Professional CAD/CAM and Nesting Software Packages As Demanding As You Are. U.S. CUSTOMER SERVICE: 320 East Main Street, Lake Zurich, IL info@cgsystems.com Phone (847) FAX (847) sales@cgsystems.com service@cgsystems.com Form No. Aviator DSD (01/12) C&G Systems Corporation, Printed in U.S.A.

3 DSD Unitized or Free-Standing Cutting Tables The Complete Solution The Aviator DSD from C&G Systems is the next generation of precision profile cutting solutions for any job shop or manufacturer. Aviator DSD builds on the strong heritage of our Aviator platform with many improvements. This new machine incorporates: dual-side servo drive motors, planetary gear boxes, a more robust drive system, Clean Deck design, and the latest CNC control systems from Hypertherm, Burny, and Thermal Dynamics. Multi-Process Base machine systems have been pre-configured with conventional or precision plasma systems from 40 amps to 260 amps. Thin gage sheet metal to 1 1/4 plate (32mm), Aviator DSD can handle your toughest plasma cutting jobs. For heavy duty cutting capacity, you may add an oxy-fuel cutting station. Plasma marking or pneumatic air scribe may also be added for engraving bend lines or part numbers on plate. Plasma Productivity Aviator DSD delivers productivity. The Hypertherm EDGEPRO-Ti, EDGE-Pro, Burny 10 LCD+, or Thermal Dynamics XT CNC controls provide precision motion control for both high-speed plasma and oxy-fuel cutting. Arc-off time between parts is extremely short with a rapid traverse speed of 1,000 IPM (25.4m/min.). Aviator DSD shown with optional equipment. The Hypertherm, Inova, or Thermal Dynamics plasma torch height control systems rapidly set pierce height and maintain precise torch to plate distance while cutting. Plasma station collision sensor is standard. Unitized or Free-Standing Designs Aviator DSD is available with unitized water or down-draft cutting tables (4 x4, 4 x8, or 6 x12 ), or available in 4, 6, and 8 widths up to 28 long for use with free-standing cutting tables. Rapid Set-Up Aviator DSD with unitized frame ships mostly assembled, so installation is quick and easy. The frame is leveled, cross beam set, tool carriage mounted, and the cables routed. You will be cutting parts within hours. CAD/CAM Software C&G Systems can provide you with a variety of professional CAD/CAM and nesting software packages to meet the demands of your particular application. Aviator DSD Delivers Gage metal to heavy plate, Aviator DSD delivers fullfeatured CNC productivity at an affordable price. Aviator DSD is the best value in the industry. Your Best Value in Precision Shape Cutting Systems. Call C&G Systems at (847) to consult with a sales representative today, or visit us on the web at

4 DSD System Specifications Machine Sizes Integrated Water or Down-Draft Cutting Tables 4 x 4 (1.2m x 1.2m), 4 x 8 (1.2m x 2.4m), or 6 x 12 (1.8m x 3.7m) Effective Nominal Cutting Area Heavy-Duty Construction with 3/16 Slats on 4 Centers Free-Standing Models Available in 4 (1.2m), 6 (1.8m), and 8 (2.4m) Widths Lengths from 4 (1.2m) to 28 (8.5m) Effective Cutting Area Tool Station Capacity: 3 (Maximum) 1 Plasma Station 2 Oxy-Fuel Stations 1 Marking Station Industrial PC-Based Hypertherm EDGEPRO-Ti, EDGE-Pro, Burny 10 LCD+, or Thermal Dynamics XT CNC Controllers Integrated Torch Height Control System Available Hypertherm, Inova, or Thermal Dynamics Torch Height Controls Easy-To-Use 15 TFT Touch Screen Operation Windows XP Based Operating System 40 GB Hard Drive / 1 GB RAM / USB Ports Heavy-Duty Drive System Powerful 250 Watt brushless DC (EdgePro-Ti) or 400 Watt AC (Edge-Pro, Burny 10 LCD+, or Thermal Dynamics XT) Servo Drives Up To 1,000 IPM (25.4m/min) Heavy Duty Gear Rack with Over-Sized and Hardened Pinions Precision Planetary 10:1 Gear Boxes with <3 arc min. Backlash Enclosed Drive System to Protect Machine During Operation Precision Machined 45# T-Rail New Clean Deck Design Protects Cables and Hoses During Operation Provides Easy Access for Routine Maintenance and Service Heavy-Duty Power Track on all Axis for Hose and Cable Management Plasma Systems Value Priced 40 to 100 Amp Air Cooled Plasma Systems 100 to 260 Amp Water-Cooled, 100% Duty-Cycle Conventional and Precision Aviator DSD Equipped with the Hypertherm EDGE-Pro CNC Controller with integrated Height Control System. Aviator DSD Master Carriage shown with Hypertherm HPR-130 Plasma Torch, Sensor THC Lifter, and Collision Sensor. Air Scribe Plate Marking Station Fiber-Optic or Wireless Network Oxy-Fuel Torch Water and Down-Draft Cutting Tables Optional Equipment Exhaust Systems Dedicated Air Compressors and Dryers Professional CAD/CAM and Nesting Software Packages As Demanding As You Are. U.S. CUSTOMER SERVICE: 320 East Main Street Lake Zurich, IL info@cgsystems.com Phone (847) FAX (847) sales@cgsystems.com service@cgsystems.com Form No. Aviator DSD (01/12) C&G Systems Corporation,

5 DXD The Complete Solution The Aviator DXD from C&G Systems is the next generation of precision profile cutting solutions for any job shop or manufacturer. Aviator DXD builds on the strong heritage of our Aviator platform with many improvements. This new machine incorporates: powerful dual-side servo drive motors, planetary gear boxes, a more robust drive system, Clean Deck design, and the latest plasma cutting technology from Hypertherm. The Full Suite C&G Systems has designed its DXD series of machines around Hypertherm s Rapid Part and True Hole Technology processes. By seamlessly integrating the Full-Suite of genuine Hypertherm CNC controls, software, torch height controls, and XD plasma systems, superior hole quality and significant improvements in productivity are achieved. Plasma Productivity Aviator DXD delivers productivity. The Hypertherm EDGE-Pro CNC control provides precision motion control for high-speed cutting. The integrated Hypertherm ArcGlide THC utilizes Rapid Part technology to quickly set pierce heights, intelligently retract the torch to next pierce height with rapid Z-axis motion, pre-flows gases during IHS or during machine motion (up to 1,000 IPM Unitized or Free-Standing Cutting Tables Rapid Part and True Hole Technology Optimized Aviator DXD shown with optional equipment. rapid traverse), and optimizes motions between cuts utilizing ProNest 2012 software. This typically results in an 80% reduction in cut-to-cut cycle time, and a 50% reduction in overall cycle time (the most significant improvements occur on plate with high part/pierce counts). Aviator DXD can be equipped with Hypertherm s HPR-130XD or HPR-260XD plasma systems for production cutting capacity of up to 1 1/4 in steel and 2 in stainless steel and aluminum. For heavier cutting capacity, an oxy-fuel cutting station may be added. Unitized or Free-Standing Designs Aviator DXD is available with unitized water or down-draft cutting tables (4 x4, 4 x8, or 6 x12 ), or available in 4, 6, and 8 widths up to 28 long for use with free-standing cutting tables. CAD/CAM Software C&G Systems provides a variety of professional CAM and nesting software packages from Hypertherm to support True Hole technology. Aviator DXD Delivers Gage metal to heavy plate, Aviator DXD delivers fullfeatured CNC productivity at an affordable price. Aviator DXD is the best value in the industry. Your Best Value in Precision Shape Cutting Systems. Call C&G Systems at (847) to consult with a sales representative today, or visit us on the web at

6 DXD System Specifications Machine Sizes Integrated Water or Down-Draft Cutting Tables 4 x 4 (1.2m x 1.2m), 4 x 8 (1.2m x 2.4m), or 6 x 12 (1.8m x 3.7m) Effective Nominal Cutting Area Heavy-Duty Construction with 3/16 Slats on 4 Centers Free-Standing Models Available in 4 (1.2m), 6 (1.8m), and 8 (2.4m) Widths Lengths from 4 (1.2m) to 28 (8.5m) Effective Cutting Area Tool Station Capacity: 3 (Maximum) 1 Plasma Station 2 Oxy-Fuel Stations 1 Marking Station Industrial PC-Based Hypertherm EDGE-Pro CNC Controller Integrated Hypertherm ArcGlide or Sensor Torch Height Control System Easy-To-Use 15 TFT Touch Screen Operation Windows XP Based Operating System 80 GB Hard Drive / 1 GB RAM / 2 USB Ports Heavy-Duty Drive System Powerful 400 Watt AC Servo Drives Up To 1,000 IPM (25.4m/min) Heavy Duty Gear Rack with Over-Sized and Hardened Pinions Precision Planetary 10:1 Gear Boxes with <3 arc min. Backlash Enclosed Drive System to Protect Machine During Operation Precision Machined 45# T-Rail New Clean Deck Design Protects Cables and Hoses During Operation Provides Easy Access for Routine Maintenance and Service Heavy-Duty Power Track on all Axis for Hose and Cable Management Plasma Systems HPR-130XD or HPR-260XD Precision Plasma Systems 100% Duty-Cycle Plasma Station Collision Sensor (Standard) Fiber-Optic or Wireless Network Oxy-Fuel Torch Water and Down-Draft Cutting Tables Optional Equipment Aviator DXD Equipped with the Hypertherm EDGE-Pro CNC Controller with integrated Height Control System. Aviator DXD Master Carriage shown with Hypertherm HPR-260 Plasma Torch, ArcGlide THC Lifter, Collision Sensor, and Oxy-Fuel Torch. Exhaust Systems Dedicated Air Compressors and Dryers Advanced Hypertherm Nesting Software Packages As Demanding As You Are. U.S. CUSTOMER SERVICE: 320 East Main Street Lake Zurich, IL info@cgsystems.com Phone (847) FAX (847) sales@cgsystems.com service@cgsystems.com Form No. Aviator DXD (02/12) C&G Systems Corporation,

7 DSD Heavy-Duty Dual-Side Drive Challenger DSD system shown with options Versatile and Expandable The Challenger DSD is your best value for highproduction conventional or precision plasma, as well as heavy duty oxy-fuel cutting applications. A time-proven design featuring sturdy, long-lasting components will boost your production to new levels. The Challenger DSD is available in standard cutting widths of 6, 8 or 10 (1.8m, 2.4m, or 3m). Rail extensions may be added to increase the standard 12 (3.7m) effective cutting length up to 52 (15.8m). CNC Controls Challenger DSD is available with Hypertherm EDGE- Ti, EDGE-Pro, Burny 10 LCD+, or Thermal Dynamics XT CNC Controls. These industrial PC-based controls run in a user-friendly yet powerful Windows XP environment and have 15 TFT touch-screen monitors. Heavy-Duty Construction The new Challenger DSD series builds on the time tested Challenger platform. A powerful dual-side drive system replaces the traditional single-side drive, and rides on precision machined and hardened tongue-ingroove 90# T-Rails mounted on 6 x 8 (150mm x 200mm) steel tube pedestals. To ensure a smooth and accurate motion, crowned truck wheels with selfcleaning wipers are used. Challenger DSD also features new Clean Deck design, which provides maximum protection for cables and hoses, while providing easy access for routine maintenance and service. Plasma Productivity A variety of integrated torch height control systems from Hypertherm, Inova, and Thermal Dynamics are available to meet the demands of high-volume production. Pierce heights are accurately set prior to each arc start and torch-to-plate distance is precisely maintained during cutting. These systems utilize fast response servo motors for optimal cut quality. Challenger DSD can be equipped with a wide variety of conventional or precision plasma systems up to 400 Amps from Hypertherm, Kaliburn, or Thermal Dynamics for production cutting capacity of up to 2 in steel, 2.3 in stainless, and 3 in aluminum. Oxy-Fuel Performance Challenger DSD can be equipped with up to 4 oxy-fuel stations. Heavy-duty high performance oxy-fuel components are your guarantee of superior productivity. The optional gas system includes twin sets of high and low pre-heat regulators to produce fast pierce rates and balanced torch flames, even with multiple torches. A domed high-flow oxygen regulator provides adjustable pierce rate control and outstanding flow capacity. The standard Victor MT318 torch is designed for cutting plate up to 12 (300mm) thick. Your Best Value in Precision Shape Cutting Systems. Call C&G Systems at (847) to consult with a sales representative today, or visit us on the web at

8 System Specifications DSD Standard Cutting Widths of 6, 8 or 10 (1.8m, 2.4m, or 3m) Standard Effective Cutting Length is 12 (3.7m). Rail Extensions in 4, 8, and 16 (1.2m, 2.4m, and 4.9m) Increments up to 52 (15.8m) Available. Welded Steel Construction Cutting Station Capacity 5 Stations Maximum Up To 2 Plasma Stations Up To 4 Oxy-Fuel Stations 1 Marking Station Industrial PC-Based Hypertherm EDGE-Ti, EDGE-Pro, or Burny 10 LCD+ CNC Controls Easy-To-Use 15 TFT Touch Screen Operation Windows XP Based Operating System 80 GB Hard Drive / 1 GB RAM / USB Ports 250 Watt DC Brushless or 400 Watt AC Dual-Side Servo Drives Up To 600 IPM Plasma Systems 40 to 100 Amp Air Cooled Plasma Systems 100 to 400 Amp Water-Cooled, 100% Duty-Cycle Conventional and Precision Plasma Systems from Hypertherm, Kaliburn, and Thermadyne Plasma Station Collision Sensor (Standard) 1.25 Wide Precision Machined and Hardened Ways Hardened 90#, Tongue-In-Groove T-Rail System New Clean Deck Design Protects Cables and Hoses During Operation Provides Easy Access for Routine Maintenance and Service Heavy-Duty Power Track on all Axis for Hose and Cable Management Hypertherm Edge-Pro CNC Control. New Clean Deck design provides maximum protection for cables and hoses, while providing easy access for routine maintenance and service. Optional Equipment Up To 5 Plasma and Oxy-Fuel Cutting Stations Plate Marking Station Fiber-Optic or Wireless Communication Package Air Exhaust or Water Cutting Tables Heat Shields Exhaust Systems Dedicated Air Compressors & Dryers Professional CAD/CAM and Nesting Software Packages Challenger DSD Master Carriage Equipped with Hypertherm HPR-260 torch, ArcGlide THC with collision sensor, and Oxy-Fuel Torch As Demanding As You Are. U.S. CUSTOMER SERVICE: 320 East Main Street, Lake Zurich, IL info@cgsystems.com Phone (847) FAX (847) sales@cgsystems.com service@cgsystems.com Form No. Challenger (03/12) C&G Systems, Corporation., Printed in U.S.A.

9 DXD Heavy-Duty Dual-Side Drive Rapid Part and True Hole Technology Enabled Challenger DXD system shown with options Versatile and Expandable The Challenger DXD is your best value for highproduction precision plasma, as well as heavy duty oxyfuel cutting applications. A time-proven design featuring sturdy, long-lasting components will boost your production to new levels. The Challenger DXD is available in standard cutting widths of 6, 8 or 10 (1.8m, 2.4m, or 3m). Rail extensions may be added to increase the standard 12 (3.7m) effective cutting length up to 52 (15.8m). The Full Suite C&G Systems has designed its DXD series of machines around Hypertherm s Rapid Part and True Hole Technology processes. By seamlessly integrating the Full-Suite of genuine Hypertherm CNC controls, software, torch height controls, and XD plasma systems, superior hole quality and significant improvements in productivity are achieved. Heavy-Duty Construction The new Challenger DXD series builds on the time tested Challenger platform. The powerful dual-sidedrive system rides on precision machined and hardened tongue-in-groove 90# T-Rails and is mounted on 6 x 8 (150mm x 200mm) steel tube pedestals. To ensure a smooth and accurate motion, crowned truck wheels with self-cleaning wipers are used. Plasma Productivity The Hypertherm Edge-Pro with integrated ArcGlide THC (torch height control) meets the demands of highvolume production environments. ArcGlide THC utilizes Rapid Part technology to intelligently retract the torch to next pierce height with rapid Z-axis motion, preflows gases during IHS or during machine motion, and optimizes motions between cuts utilizing ProNest 2012 software. This typically results in an 80% reduction in cut-to-cut cycle time, and a reduction in overall cycle time of 50% (most significant improvements are achieved on plates with high part/pierce counts). The Challenger DXD can be equipped with Hypertherm s HPR-130XD, HPR-260XD, or HPR-400XD plasma systems for production cutting capacity of up to 2 in steel, 2.3 in stainless, and 3 in aluminum. Oxy-Fuel Performance Challenger DXD can be equipped with up to 4 oxy-fuel stations. Heavy-duty high performance components are your guarantee of superior productivity. The optional gas system includes twin sets of high and low pre-heat regulators to produce fast pierce rates and balanced torch flames, even with multiple torches. A domed highflow oxygen regulator provides adjustable pierce rate control and outstanding flow capacity. The standard Victor MT318 torch is designed for cutting plate up to 12 (300mm) thick. Your Best Value in Precision Shape Cutting Systems. Call C&G Systems at (847) to consult with a sales representative today, or visit us on the web at

10 DXD System Specifications Standard Cutting Widths of 6, 8 or 10 (1.8m, 2.4m, or 3m) Standard Effective Cutting Length is 12 (3.7m). Rail Extensions in 4, 8, and 16 (1.2m, 2.4m, and 4.9m) Increments up to 52 (15.8m) Available. Welded Steel Construction Cutting Station Capacity 5 Stations Maximum Up To 2 Plasma Stations Up To 4 Oxy-Fuel Stations 1 Marking Station Industrial PC-Based Hypertherm EDGE-Pro CNC Controller Easy-To-Use 15 TFT Touch Screen Operation Windows XP Based Operating System 80 GB Hard Drive / 1 GB RAM / USB Ports Dual-Side Drive with 400 Watt AC Servo Motors Up To 600 IPM Plasma Systems Hypertherm HPR-130XD, HPR-260XD, or HPR-400XD, 100% Duty-Cycle Precision Plasma Systems Plasma Station Collision Sensor (Standard) 1.25 Wide Precision Machined and Hardened Ways Hardened 90#, Tongue-In-Groove T-Rail System New Clean Deck Design Protects Cables and Hoses During Operation Provides Easy Access for Routine Maintenance and Service Heavy-Duty Power Track on all Axis for Hose and Cable Management Hypertherm Edge-Pro CNC Control. New Clean Deck design provides maximum protection for cables and hoses, while providing easy access for routine maintenance and service. Optional Equipment Up To 5 Plasma and Oxy-Fuel Cutting Stations Plate Marking Station Fiber-Optic or Wireless Communication Package Air Exhaust or Water Cutting Tables Heat Shields Exhaust Systems Dedicated Air Compressors & Dryers Advanced Professional Nesting Software Packages Hypertherm ArcGlide THC As Demanding As You Are. U.S. CUSTOMER SERVICE: 320 East Main Street, Lake Zurich, IL info@cgsystems.com Phone (847) FAX (847) sales@cgsystems.com service@cgsystems.com Form No. Challenger (03/12) C&G Systems, Corporation., Printed in U.S.A.

11 Always On Target. Speed Precision Durability Crossfire system shown with options. Versatility Crossfire is a Dual-Side Drive Plasma / Oxy-fuel, Gantry Style Cutting System designed to exceed the most demanding customers expectations. Speed. At 900 IPM, Crossfire is fast and reliable. Powerful AC servo drives provide the power, and state-of-theart industrial PC-based controllers provide the sophistication to increase operator productivity. The controllers are powerful and easy to learn. The chassis is swivel-mounted and has a user-friendly touch-screen operation. The 15 TFT display provides clear, bright graphics that can be seen at any angle or from across the shop floor. Time is money and Crossfire saves both. Precision. The Crossfire cutting system maintains a positional accuracy of better than.010 and a repeatability of.002 in an 8 x 8 area as certified by an independent laser calibration and certification company. With such capabilities, Crossfire is always on target. Durability. Crossfire is engineered to operate 24/7. Easily capable of running for more than 100 hours straight, the rugged Crossfire could run for countless shifts without interruption. The 90# T-rails are FLAMEhardened for a longer-lasting, smooth ride. The cross carriage is of robust I-beam construction with precision ground linear ways for durability and precision. Crossfire is engineered for the long run. Versatility. Crossfire is available in 6, 8, 10, and 12 widths and its length can be extended up to 150. Crossfire can be equipped with as many as 5 cutting stations (one plasma with up to 4 oxy-fuel or 2 plasmas with up to 3 oxy-fuel) and a marking station. The optional wireless communication package offers the ultimate in convenience. No matter what job it is, you can t miss with Crossfire. Your Best Value in Precision Shape Cutting Systems. Call C&G Systems at (847) to consult with a sales representative today, or visit us on the web at

12 Dual-Side Drive Plasma / Oxy-Fuel Gantry-Style Cutting System System Specifications Standard Cutting Widths From 6-12 (1.8m-3.7m) Custom Widths Available Length: Standard Effective Cutting Length: 12 (3.7m) Extensions Up To 150 (45.7m) Available In 4 (1.2m), 8 (2.4m), and 16 (4.9m) Increments Cutting Station Capacity: 5 (Maximum) Up To 2 Plasma Stations Up To 4 Oxy-Fuel Stations 1 Marking Station Industrial PC-Based Thermal Dynamics or Burny 10 LDC+ CNC Controllers Easy-To-Use 15 TFT Touch Screen Operation Windows XP Based Operating System 80 GB Hard Drive / 1 GB RAM USB Port / 3.5 Diskette Drive Available Thermal Dynamics or Inova Torch Height Controls 900 IPM Dual-Side Drive Package 750 Watt AC Servo Drives, or Optional Sercos AC Drives Precision Machined and Hardened Linear Ways Hardened 90#, Tongue-In-Groove T-Rail System Helical Planetary Direct Drive Gear Boxes Enclosed Power-track On All Axis Crossfire Control Panel Equipped with Burny 10 LCD Plus, integrated Inova Automatic Torch Height Control, and Thermal Dynamics gas panel. SERCOS drive package Pedestal Mounted Control Panel Thermal Dynamics AutoCut Automated Plasma Thermal Dynamics UltraCut High Precision Plasma Band Drive Slave-Torch Positioning Plate Marking Station Fiber-Optic or Wireless Network Communication Package Optional Equipment Heat Shields Air Exhaust or Water Cutting Tables Exhaust Systems Dedicated Air Compressors and Dryers Professional CAD/CAM and Nesting Software Packages As Demanding As You Are. U.S. CUSTOMER SERVICE: 320 East Main Street, Lake Zurich, IL info@cgsystems.com Phone (847) FAX (847) sales@cgsystems.com service@cgsystems.com Form No. Crossfire (01/12) C&G Systems Corporation, Printed in U.S.A.

13 Always On Target. Speed Precision Durability Crossfire system shown with options. Versatility Expand Your Options with Crossfire The Highly Customizable Precision Shape Cutting System Speed At 900 IPM, Crossfire is fast and reliable. Powerful AC servo drives provide the power, and state-of-the-art industrial PC-based controllers provide the sophistication to increase operator productivity. Crossfire is available in turnkey configurations to take advantage of Rapid Part and True Hole Technology from Hypertherm, Ultra- Sharp technology from Burny/Kaliburn, or Diameter Pro technology from Thermal Dynamics. These packages integrate CNC controls, software, torch height control systems, and plasma power supplies to optimize cut and hole quality, improve material utilization, and reduce cycle times. Precision Crossfire was designed with precision in mind. The system maintains a positional accuracy of better than.010 and a repeatability of.002 in an 8 x 8 area as certified by an independent laser calibration and certification company. With such capabilities, Crossfire is always on target. Durability Crossfire is engineered to operate in 100% duty-cycle, 24/7 environments. From the 90# flame-hardened T-rails, precision ground linear ways on the cross-axis, to the heavy steel I-beam construction of the gantry, all components used on Crossfire are designed to provide smooth, long-lasting, low-maintenance operation. Crossfire is engineered for the long run. Versatility Crossfire is designed to be a highly configurable platform. Systems are available in 6, 8, 10, and 12 widths, with custom sizes available. Crossfire s standard 12 length can also be extended to 150 to meet the longest cutting requirements or to accommodate multiple cutting tables. Crossfire can be equipped with as many as 5 cutting stations and a marking station to accommodate multiple plasma and/or oxy-fuel combinations. A variety of heavyduty water and down-draft cutting tables are also available. No matter what the job, you can t miss with Crossfire. Your Best Value in Precision Shape Cutting Systems. Call C&G Systems at (847) to consult with a sales representative today, or visit us on the web at

14 System Specifications Dual-Side Drive Plasma / Oxy-Fuel Highly Customizable Cutting System Standard Cutting Widths From 6-12 (1.8m-3.7m) Custom Widths Available Length: Standard Effective Cutting Length: 12 (3.7m) Extensions Up To 150 (45.7m) Available In 4 (1.2m), 8 (2.4m), and 16 (4.9m) Increments Cutting Station Capacity: 5 (Maximum) Up To 2 Plasma Stations Up To 4 Oxy-Fuel Stations 1 Marking Station Industrial PC-Based Hypertherm EDGE-Pro, Burny 10 LDC+, or Thermal Dynamics XT CNC Controls Easy-To-Use 15 TFT Touch Screen Operation Windows XP Based Operating System 80 GB Hard Drive / 1 GB RAM USB Ports Hypertherm, Inova, or Thermal Dynamics Torch Height Controls Plasma Station Collision Sensor (Standard) 900 IPM Dual-Side Drive Package 750 Watt AC Servo Drives, or Optional SERCOS AC Drives Precision Machined and Hardened Linear Ways Hardened 90#, Tongue-In-Groove T-Rail System Helical Planetary Direct Drive Gear Boxes Enclosed Power-track On All Axis Turnkey Optimized Packages Available Hypertherm Optimized for Rapid Part and True Hole Technology Burny/Kaliburn Optimized for Ultra-Sharp Technology Thermal Dynamics Optimized for Diameter Pro Technology Crossfire Control Panel Equipped with Burny LCD Plus and Inova Automatic Torch Height Control. SERCOS drive package Pedestal Mounted Control Panel Conventional or Precision Plasma Systems up to 400 Amps Band Drive Slave-Torch Positioning Plate Marking Station Fiber-Optic or Wireless Network Package Optional Equipment Heat Shields Air Exhaust or Water Cutting Tables Exhaust Systems Dedicated Air Compressors and Dryers Professional CAD/CAM and Nesting Software Packages As Demanding As You Are. U.S. CUSTOMER SERVICE: 320 East Main Street, Lake Zurich, IL info@cgsystems.com Phone (847) FAX (847) sales@cgsystems.com service@cgsystems.com Form No. Crossfire (01/12) C&G Systems Corporation, Printed in U.S.A.

15 Model Pedestal Mount Model Floor Mount Large Format Plasma & Oxy-Fuel Cutting Machine Taurus wide model shown with optional equipment Taurus Models 2000 and 3000 Taurus is a highly configurable, large-format, precision shape cutting system designed to operate in 100% duty cycle, 24/7 environments. Taurus can be configured for conventional or precision plasma cutting, as well as for multi-head oxy-fuel applications. With pedestal mounted, floor mounted, or tucked rails, Taurus provides a variety of configurations available in standard widths from 8 (2.4m) to 26 (7.9m), and can be extended to over 150 (45.7m) in length. High Capacity Plasma & Oxy-Fuel This large format machine is capable of carrying up to a total of 10 cutting stations. Taurus can carry up to 4 Plasma stations with power to 1,000 amps, and up to 8 Oxy-fuel stations. Standard Victor MT318 oxy-fuel torches are designed to cut plate up to 12 (300mm) thick. Precision Controls Taurus can be configured with a variety of industrial PCbased CNC controls from Hypertherm, Burny, or Thermal Dynamics. Turnkey configurations are available to take advantage of Rapid Part and True Hole Technology from Hypertherm, Ultra-Sharp technology from Burny/Kaliburn, or Diameter Pro technology from Thermal Dynamics. These packages integrate CNC controls, software, torch height control systems, and plasma power supplies to optimize cut and hole quality, improve material utilization, and reduce cycle times. Dual-stage planetary gear-heads mounted directly to 750 Watt AC servos, or SERCOS high-torque servo motors, provide exacting motion control and ultra smooth cut surfaces. Digital SERCOS interfaced amplifiers insure accurate control of machine motion from IPM ( m/min.). Heavy Duty Frame & Rail System Rugged all-steel frame and rail system components are designed to perform in severe environments. Large diameter crowned and hardened truck wheels with selfcleaning wipers glide over precision machined, tongue-ingroove sections of hardened 90# T-Rail. Precision AGMA gear rack insures repeatability and accuracy throughout the entire cutting envelope. All components used on Taurus are designed to provide smooth, long-lasting, lowmaintenance operation in the harshest environments. Options C&G Systems offers a full line of options to configure and customize your Taurus. Options include: adjustable slave stations for multiple plasma or oxy-fuel torches, heat shields, plate marking system, heavy-duty zoned downdraft or water cutting tables, exhaust systems, dedicated compressor systems, wireless or fiber-optic communication package, as well as professional CAD/ CAM and nesting software packages to optimize system performance and maximize material yield. Your Best Value in Precision Shape Cutting Systems. Call C&G Systems at (847) to consult with a sales representative today, or visit us on the web at

16 Model Pedestal Mount Model Floor Mount System Specifications Heavy All-Steel Frame and Rail System Construction Standard Cutting Widths From 8-26 (2.4M - 7.9m) Custom Widths Available Upon Request Standard Cutting Length: 12 (3.7m) Extensions Available In 4 (1.2m), 8 (2.4m), and 16 (4.9m) Increments up to 150 (45.7m) Cutting Station Capacity: 10 Stations Maximum Up to 4 Plasma Stations Up to 8 Oxy-Fuel Stations 1 Marking Station Industrial PC-Based CNC Controls: Hypertherm EDGE-Pro or MicroEDGE-Pro, Burny 10 LCD+, or Thermal Dynamics XT Easy-To-Use 15 TFT Touch Screen Operation Windows XP Based Operating System 80 GB Hard Drive / 1 GB RAM / USB Ports Hypertherm, Inova, or Thermal Dynamics Torch Height Controls Plasma Station Collision Sensor (Standard) 750 IPM Dual-Side Drive Package 750 Watt AC Servo, or SERCOS AC Drive System Precision Machined And Hardened Linear Ways Hardened 90#, Tongue-In-Groove T-Rails Pedestal Mounted, Floor Mounted, or Tucked Rail Systems Enclosed Power-Track On All Axis Turnkey Optimized Packages Available Hypertherm Optimized for Rapid Part and True Hole Technology Burny/Kaliburn Optimized for Ultra-Sharp Technology Thermal Dynamics Optimized for Diameter Pro Technology Optional Equipment Taurus Control Panel Equipped With Hypertherm MicroEDGE CNC Control. Taurus Master Carriage Configured With Plate Marker, Plasma Station With Inova Torch Height Control & Collision Sensor, and Three Oxy-Fuel Cutting Stations. Conventional Or Precision Plasma Up To 1,000 amps Oxy-Fuel Torches with Band Drive Slave-Torch Positioning Plate Marking Station Fiber-Optic Or Wireless Communication Package Down-Draft Air Exhaust or Water Cutting Tables Exhaust Systems Dedicated Air Compressors & Dryers Professional CAD/CAM And Nesting Software Packages Taurus Master Carriage Configured with Plate Marker, Plasma Station, and Six Oxy-Fuel Cutting Stations. As Demanding As You Are. U.S. CUSTOMER SERVICE: 320 East Main Street Lake Zurich, IL info@cgsystems.com Phone (847) FAX (847) sales@cgsystems.com service@cgsystems.com Form No. Taurus (01/12) C&G Systems Corporation, Printed in U.S.A.

17 Model Pedestal Mount Model Floor Mount Large Format Plasma & Oxy-Fuel Cutting Machine Taurus 3000t 18 wide model shown with optional equipment Taurus Models 2000 and 3000 Taurus is a highly configurable, large-format, precision shape cutting system designed to operate in 100% duty cycle, 24/7 environments. Taurus can be configured for conventional or precision plasma cutting, as well as for multi-head oxy-fuel applications. With pedestal mounted, floor mounted, or tucked rails, Taurus provides a variety of configurations available in standard widths from 8 (2.4m) to 26 (7.9m), and can be extended to over 150 (45.7m) in length. High Capacity Plasma & Oxy-Fuel This large format machine is capable of carrying up to a total of 10 cutting stations. Taurus can carry up to 4 Plasma stations with power to 1,000 amps, and up to 8 Oxy-fuel stations. Standard Victor MT318 oxy-fuel torches are designed to cut plate up to 12 (300mm) thick. Precision Controls Taurus can be configured with a variety of industrial PCbased CNC controls from Hypertherm, Burny, or Thermal Dynamics. Turnkey configurations are available to take advantage of Rapid Part and True Hole Technology from Hypertherm, Ultra-Sharp technology from Burny/Kaliburn, or Diameter Pro technology from Thermal Dynamics. These packages integrate CNC controls, software, torch height control systems, and plasma power supplies to optimize cut and hole quality, improve material utilization, and reduce cycle times. Dual-stage planetary gear-heads mounted directly to 750 Watt AC servos, or optional SERCOS high-torque servo motors, provide exacting motion control and ultra smooth cut surfaces. Digital SERCOS interfaced amplifiers insure accurate control of machine motion from IPM ( m/min.). Heavy Duty Frame & Rail System Rugged all-steel frame and rail system components are designed to perform in severe environments. Large diameter crowned and hardened truck wheels with selfcleaning wipers glide over precision machined, tongue-ingroove sections of hardened 90# T-Rail. Precision AGMA gear rack insures repeatability and accuracy throughout the entire cutting envelope. All components used on Taurus are designed to provide smooth, long-lasting, lowmaintenance operation in the harshest environments. Options C&G Systems offers a full line of options to configure and customize your Taurus. Options include: adjustable slave stations for multiple plasma or oxy-fuel torches, heat shields, plate marking system, heavy-duty zoned downdraft or water cutting tables, exhaust systems, dedicated compressor systems, wireless or fiber-optic communication package, as well as professional CAD/ CAM and nesting software packages to optimize system performance and maximize material yield. Your Best Value in Precision Shape Cutting Systems. Call C&G Systems at (847) to consult with a sales representative today, or visit us on the web at

18 Model Pedestal Mount Model Floor Mount System Specifications Heavy All-Steel Frame and Rail System Construction Standard Cutting Widths From 8-26 (2.4M - 7.9m) Custom Widths Available Upon Request Standard Cutting Length: 12 (3.7m) Extensions Available In 4 (1.2m), 8 (2.4m), and 16 (4.9m) Increments up to 150 (45.7m) Cutting Station Capacity: 10 Stations Maximum Up to 4 Plasma Stations Up to 8 Oxy-Fuel Stations 1 Marking Station Industrial PC-Based CNC Controls: Hypertherm EDGE-Pro or MicroEDGE-Pro, Burny 10 LCD+, or Thermal Dynamics XT Easy-To-Use 15 TFT Touch Screen Operation Windows XP Based Operating System 80 GB Hard Drive / 1 GB RAM / USB Ports Hypertherm, Inova, or Thermal Dynamics Torch Height Controls Plasma Station Collision Sensor (Standard) 750 IPM Dual-Side Drive Package 750 Watt AC Servo, or SERCOS AC Drive System Precision Machined And Hardened Linear Ways Hardened 90#, Tongue-In-Groove T-Rails Pedestal Mounted, Floor Mounted, or Tucked Rail Systems Enclosed Power-Track On All Axis Turnkey Optimized Packages Available Hypertherm Optimized for Rapid Part and True Hole Technology Burny/Kaliburn Optimized for Ultra-Sharp Technology Thermal Dynamics Optimized for Diameter Pro Technology Optional Equipment Taurus Control Panel Equipped With Burny 10 LCD Plus and Inova Automatic Torch Height Control. Taurus Master Carriage Configured With Plate Marker, Plasma Station With Inova Torch Height Control & Collision Sensor, and Three Oxy-Fuel Cutting Stations. Conventional Or Precision Plasma Up To 1,000 amps Oxy-Fuel Torches with Band Drive Slave-Torch Positioning Plate Marking Station Fiber-Optic Or Wireless Communication Package Down-Draft Air Exhaust or Water Cutting Tables Exhaust Systems Dedicated Air Compressors & Dryers Professional CAD/CAM And Nesting Software Packages Taurus Master Carriage Configured with Plate Marker, Plasma Station, and Six Oxy-Fuel Cutting Stations. As Demanding As You Are. U.S. CUSTOMER SERVICE: 320 East Main Street Lake Zurich, IL info@cgsystems.com Phone (847) FAX (847) sales@cgsystems.com service@cgsystems.com Form No. Taurus (01/12) C&G Systems Corporation, Printed in U.S.A.