Safe switching and monitoring Non-Contact Safety Sensors

Transcription

1 Safe switching and monitoring Non-Contact Safety Sensors Electronic safety sensors are used to detect guard door closure. These sensors use noncontact operating principles (pulse echo or RFID) that limits wear on components, and tolerates misalignment. A microprocessor provides continuous internal function tests and monitors the safety outputs, meeting PLe to ISO89- and SIL to IEC08, even when wired in series. Three color LEDs on the sensor indicate status, various errors, and misalignment. For more advanced indication these models are also available with serial diagnostics to connect to commercial field bus systems. Magnetic safety sensors are of particular advantage in cases where extremely dirty conditions can occur or high hygienic standards need to be maintained. This is provided by the simplicity of cleaning the units. A further advantage is the facility for concealed mounting under non-magnetic materials. Working surfaces and storage areas can be arranged without the need for dust-collecting edges or other functionally required cut-outs or projections. These switches are available in a variety of profiles and housing materials, including IP9K rated models. Electronic safety sensors RFID based sensor RSS -70 Cylindrical housings CSS0-7 CSS0S -7 CSS00-78 CSS80-8 Rectangular housings CSS -80 CSP -8 CSS -7 SD Gateways -90 Accessories -9 Coded Magnet Sensors Rectangular housings BNS0-9 BNS0S -98 BNS -00 BNS -0 BNS -0 Cylindrical housings BNS0-0 BNS00-0 BNS0-07 Door handle BNS-B0-09 For more information, see our online product catalog: -7

2 Selection tables: safety sensors Electronic Safety Sensors Design Sensor type Contacts Connecting options Actuator type Coded Distance s ao /s ar [mm] Integrated monitoring RSS -P+D -P+SD Ltg, ST Ltg, ST RST - RST --R 0 / CSS -P -P+D Ltg, ST Ltg, ST CST - 7 / 0 CSS 0 -P+D Ltg CST 0- / 9 CSS 0S / CSS 00 -P+D -P+SD ST ST CST 0S- 8 / CSS -P+D -P+SD Ltg, ST refer to table page -8 refer to table page -8 (CSS F.) CSP -P+D ST CSP -S- (paired coding) 8 / CSS 80 -P -P+D Ltg, ST Ltg, ST CST 80- CST 80-7 / 0 Coded Magnet Safety Sensors Design Sensor type Contacts Connecting options Actuator type Coded Distance s ao /s ar [mm] Integrated monitoring BNS 0-0Z(G) -Z(G) -0/0Z(G) -/0Z(G) Ltg, ST Ltg, ST Ltg, ST BPS 0- BPS 0- / BNS -0Z(G) -Z(G) -0/0Z(G) -/0Z(G) Ltg, ST Ltg, ST Ltg, ST BPS - BPS - 7 / 7 BNS -0Y SK BPS 00 BPS 0 / BNS 0 -Z(G) -Z(G) -Z(G)-87 Ltg, ST Ltg, ST Ltg BPS 00 BPS 0 / BNS 0 BNS 00-0ZG Ltg, ST BPS 00 BPS 0 / -8 For more information, see our online product catalog:

3 Selection tables: safety sensors Increased switching distance Design Sensor type Contacts Connecting options Actuator type Coded Distance s ao /s ar [mm] Integrated monitoring BNS 0S / BNS 0S-..-C -Z(G) Ltg BPS 0S- BPS 0S- BPS 0S--C BPS 0S--C BNS -Z SK BPS 8 / 8 8 / 8 BNS 0 - -Z(G) -Z(G) Ltg, ST Ltg, ST BPS 00 BPS 0 8 / 8 BNS ZG Ltg, ST BPS 00 BPS 0 8 / 8 BNS Z(G) Ltg, ST BPS 00 BPS 0 8 / 8 Door-handle with integrated safety switch Design Sensor type Contacts Connecting options Actuator type Coded Distance s ao /s ar [mm] Integrated monitoring BNS-B0 -ZG ST BNS-B0-B0 0 / G = with LED (option) Ltg = Cable ST = Plug-in connector SK = Screw terminals and ordering details can be obtained from the following pages. For more information, see our online product catalog: -9

4 Electronic safety sensors Sensor RSS Actuator RST - 9,, Thermoplastic enclosure short-circuit proof, p-type safety outputs ( VDC per 0 ma) Increased protection against tampering by optional individual coding of safety sensor and actuator Optional version with latching available Safety and diagnostic signals can be wired in series Integral cross-wire, wire breakage and external voltage monitoring of the safety cables up to the control cabinet LED status indication Sensor with connecting cable or with integrated connector Robust due to the used cleaning agent-resistant materials and protection class up to IP9K AS-Interface Safety at Work available F RSS ➀-➁-➂-➃ No. Option Description 8. M ➀ Standard coding I Individual coding I Individual coding, unlimited ➁ D With diagnostic output SD With serial diagnostic ➂ Without latching R with latching, latching force approx. 8 N ➃ With connecting cable m ST With integrated connector M Thermoplastic enclosure Flexible fitting through universal mounting holes F Certification in combination with safety sensor Actuator RST - Actuator, with latching magnet RST --R (The latching function is only active when RSS - R is combined with RST --R.) 9 78 Actuator, sealing kit and tamper-proof screws must be ordered separately. More detailed product information can be found in the Electronic Safety Sensors and Solenoid Interlocks catalog. Standards: IEC 097--, IEC 08, EN ISO 89- Enclosure: glass fiber reinforced thermoplastic Mode of operation: RFID Actuator: RST -, RST --R Series-wiring: unlimited number of components, however safety-dependent; max. components for serial diagnosis Connection: Integrated connector M or connecting cable - Integrated connector: M, 8-pole, A-coded - Connecting cable: Y-UL 7 / 8 x AWG / 8 x 0. mm², m Temperature resistance of the cable: - At rest: 0 C +0 C - In movement: 0 C +0 C Cable length: max. 0 m (Cable length and cable section alter the voltage drop depending on the output current) Switching distances to IEC 097--: Rates switching distance S n : mm Assured switch-on point S ao : 0 mm Assured switch-off point S ar : mm Hysteresis: <.0 mm Repeat accuracy: < 0. mm Minimum distance between two sensors: 00 mm Ambient conditions: Ambient temperature Tu: C +70 C Storage and transport temperature: C +8 C Protection class: IP / IP7 to EN 09; - Connector: IP9K to DIN Resistance to vibration: 0 Hz, amplitude mm Resistance to shock: 0 g / ms Switching frequency f: Hz Response time: 00 ms Duration of risk: 00 ms Standby delay: s Electrical data: Rated operating voltage U e : VDC -% / +0% (PELV) Rated operating current I e : 0. A Lowest operating current I m : 0. ma Required rated short-circuit current: 00 A Additional information: SD Gateway Page -90 Series-wiring accessories Page -9 Connector Page -89 Diagnostic tables Online Suitable safety monitoring modules Page For more information, see our online product catalog:

5 Electronic safety sensors Rated insulation voltage U i : V Rated impulse withstand voltage U imp : 800 V No-load current I 0 : ma Protection class: II Overvoltage category: III Degree of pollution: Safety inputs X/X: Rated operating voltage U e : VDC -% / +0% (PELV to IEC 00-) Current consumption per input: ma Safety outputs Y/Y: p-type, short-circuit proof Rated operating current I e : max. 0. A Utilization category: AC-: U e /I e : V AC/0. A DC-: U e /I e : V DC/0. A Voltage drop: < V Diagnostic output: p-type, short-circuit proof Rated operating current I e : max. 0.0 A Utilization category: AC-: U e /I e : V AC/0.0 A DC-: U e /I e : V DC/0.0 A Voltage drop: < V Serial diagnostic: short-circuit proof Operating current: 0 ma Wiring capacitance for serial diagnostic: max. 0 nf External cable protection: Fuse - Integrated connector:.0 A - Connecting cable:.0 A Please observe the cable section of the lead-on cable LED functions: Green Supply voltage on Yellow Operating status Red Error Classification: Standards: EN ISO 89-, IEC 08, IEC 0 PL: e Category: PFH :.7 x 0-0 /h PFD:. x 0 - SIL: suitable for SIL applications Mission time: 0 years Requirements for the safety controller Dual-channel safety input, suitable for p-type sensors with normally-open (NO) function. The internal function tests of the sensors cause the outputs to cyclically switch off for max. 0. ms, this must be tolerated by the safety controller. The safety controller must not be equipped with cross-wire detection. Detailed information about the use of the serial diagnostics can be found in the operating instructions of the PROFIBUS-Gateway SD-I-DPV0- and the Universal-Gateway SD-I-U-. and in the instructions for the integration of the SD-Gateway. Misalignment Lateral actuation Y X The axial misalignment (Y) is max. ± 8 mm. The height misalignment (X) is max. ± 8 mm. Latching versions X ± mm, Y ± mm. The latching force is reduced by misalignment. Actuating curves The actuating curves (S) represent the typical switching distance of the safety sensor during the approach of the actuator subject to the actuating direction. Transverse misalignment S [mm] Y[mm] Height misalignment S [mm] X[mm] Preferred actuating directions: from front or from side Coding procedure Ordering option -I: During the individual coding, a RST actuator is taught by a simple routine during the start-up procedure, so that every form of tampering by means of a replacement or substitute actuator is permanently excluded. Ordering option -I: Teaching the individual coding of a RST actuator by a simple routine during the start-up procedure (as -I). A protected coding process enables the teaching of a new actuator for service purposes. System components Sealing kit Sealing kit ACC RSS -SK 008 for sealing the mounting holes and as spacer (approx. mm) to facilitate the cleaning below the mounting surface (also suitable as tampering protection for the screw fastening) For more information, see our online product catalog: -7

6 Electronic safety sensors Sensor CSS Actuator CST - 9, 9 9, Thermoplastic enclosure Electronic, non-contact, coded system Large switching distance Misaligned actuation possible High repeat accuracy of the switching points Self-monitored series-wiring of max. sensors Max. length of the sensor chain 00 m Comfortable diagnose through sensor LED and diagnostic output Early warning when operating near the limit of the sensor s hysteresis range short-circuit proof, p-type safety outputs ( VDC per 00 ma) H CSS 8--➀-➁-➂ No. Option Description ➀ P p-type safety outputs P+D p-type safety outputs and p-type signal contact (diagnostic) ➁ E End or single device Y Device for series-wiring M Multifunction device ➂ L Connecting cable LST Connecting cable and connector Thermoplastic enclosure H 0 0 0, Certification in combination with safety sensor Actuator CST - Sensor and actuator must be ordered separately! Standards: IEC 097--, EN ISO 89-, IEC 08 Enclosure: glass fiber reinforced thermoplastic Mode of operation: inductive Actuator: CST - Switching distances to IEC 097--: Rates switching distance S n : 8 mm Assured switch-on distance S ao : mm Assured switch-off distance S ar : mm Hysteresis: max..0 mm Repeat accuracy R: < 0. mm Switching frequency f: Hz Series-wiring: max. components Cable length: max. 00 m (Cable length and cable section alter the voltage drop depending on the output current) Connection: cable or cable with connector M Cable: PVC / LIYY / UL-Style Y-UL / m Cable section: according to execution: x 0. mm², x 0. mm², 7 x 0. mm² Ambient conditions: Ambient temperature T u : for output current 00 ma /output C + C 00 ma /output C + C Storage and transport temperature: C +8 C Resistance to vibration: 0 Hz, amplitude mm Resistance to shock: 0 g / ms Protection class: IP / IP7 Electrical data: Rated operating voltage U e : VDC % / +0% (stabilised PELV) Rated operating current I e :. A Required ratedshort-circuit current: 00 A Short-circuit protection: External fuse:.0 A for output current 00 ma. A for output current > 00 ma Rated insulation voltage U i : V Rated impulse withstand voltage U imp : 800 V No-load current I 0 : 0.0 A S [mm] 0 8 S [mm] x [mm] Legend S on Switch-on distance S off Switch-off distance S ao Assured switch-on distance Assured switch-off distance S ar Sar SOFF SON Sao -7 For more information, see our online product catalog:

7 Electronic safety sensors Response time: 0 ms Duration of risk: 0 ms Protection class: II Overvoltage category: III Degree of pollution: EMC rating: to EN EMC interfering radiation: to EN Safety inputs X/X: Rated operating voltage U e : VDC % / +0% PELV (to IEC 00-) Rated operating current l e : A Safety outputs Y/Y: NO function, -channel, p-type, short-circuit proof Voltage drop: 0. V Rated operating voltage U e : min. U e - 0. V Leakage current I r : 0. ma Rated operating current I e : max. 0. A ambient temperature-dependent Minimum operating current I m : 0. ma Utilization category: DC- U e /I e VDC/0. A DC- U e /I e VDC/0. A Diagnostic output: p-type, short-circuit proof Rated operating voltage U e : min. U e - V Rated operating current I e : max. 0.0 A Utilization category: DC- U e /I e VDC/0.0 A DC- U e /I e VDC/0.0 A Classification: Standards: EN ISO 89-, IEC 08 PL: e Category: PFH value:. x 0-9 /h SIL: suitable for SIL applications Mission time: 0 years Connection End or single device: CSS- 8--P+ -E-L Connecting cable ( m) Cable section -pole: x 0. mm² -pole: x 0. mm² Color of the connecting cable Wiring grey cable (IN) Wiring BN BU BK WH GY Connecting cable ( m) with connector: Connector male M, -pole Connector male M, -pole BN (brown) A U e Pin BU (blue) A GND Pin BK (black) Y Safety output Pin WH (white) Y Safety output Pin GY (grey) Only -pole version: Diagnostic output (option) Pin Series-wiring device: CSS-8--P-Y-LST Inputs (IN): Connecting cable (0. m) with connector: Connector female M, -pole black cable (OUT) A U e A U e Pin A GND A GND Pin X Safety input Y Safety output Pin X Safety input Y Safety output Pin Multifunction device: CSS-8--P+D-M-L Connecting cable ( m) Cable section 7-pole: 7 x 0. mm² BN BU WH VT Outputs (OUT): Connecting cable ( m) with connector: Connector male M, -pole, RD GY BK Connecting cable ( m) with connector: Connector male M, 8-pole Pin configuration Pin configuration 7 8 Color of the connecting cable Wiring BN (brown) A U e Pin BU (blue) A GND Pin VT (violet) X Safety input Pin WH (white) X Safety input Pin BK (black) Y Safety output Pin RD (red) Y Safety output Pin 7 GY (grey) Diagnostic output Pin Spare Pin 8 Pin configuration Requirements for the safety controller Dual-channel p-type safety input. The internal function tests of the sensors cause the outputs to cyclically switch off for max. ms, this must be tolerated by the safety controller. Additional Accessories: SD Gateway Page -90 Series-wiring accessories Page -9 Connector Page -89 Diagnostic tables Online Suitable safety monitoring modules Page - Series-wiring of sensors: A chain of self-monitored CSS safety sensors can be wired in series without loss of PL e or category to EN ISO 89-. In this configuration, the redundant output of the first sensor is wired to the input of the next sensor. The voltage drop over a long sensor chain should be taken into account when planning cable routing. It depends on several factors, which are operating voltage, cable length and section, ambient temperature, number of series-wired sensors and the input load of the safety controller. For more information, see our online product catalog: -7

8 Electronic safety sensors Sensor CSS 0 Actuator CST Ø, Ø LED Ø 8 M 0x, Metal enclosure M0 short-circuit proof, p-type safety outputs ( VDC per 00 ma) Self-monitored series-wiring of max. sensors for PLe and category to EN ISO 89- Max. length of the sensor chain 00 m Integral cross-wire, wire breakage and external voltage monitoring of the safety outputs H CSS -0-P+D-M-L under preparation Sensor and actuator must be ordered separately! M0x, Thermoplastic enclosure H Certification in combination with safety sensor under preparation Actuator CST 0- Standards: IEC 097--; EN ISO 89-; IEC 08 Enclosure: nickel-plated brass Mode of operation: inductive Actuator: CST 0-, CST -S- Switching distances to IEC 097--: Rates switching distance S n : - CST 0-: mm - CST -S-: mm Assured switch-on distance S ao : CST 0-: mm (s ao min: mm) CST -S-: 0 mm Assured switch-off distance S ar : CST 0-: 9 mm CST -S-: mm Hysteresis: max..0 mm Repeat accuracy R: < mm Switching frequency f: Hz Series-wiring: max. components Cable length: max. 00 m (Cable length and cable section alter the voltage drop depending on the output current) Cable: PVC / LIYY / 7 x 0. mm² / UL-Style / AWG / m Ambient conditions: Ambient temperature T u : - for output current 00 ma /output C + C 00 ma /output C + C 00 ma /output C +70 C Storage and transport temperature: C +8 C Resistance to vibration: 0 Hz, amplitude mm Resistance to shock: 0 g / ms Protection class: IP / IP7 Electrical data: Rated operating voltage U e : VDC % / +0% (stabilised PELV) Rated operating current I e :. A Required rated short-circuit current: 00 A Short-circuit protection: external fuse - for output current 00 ma:.0 A - for output current > 00 ma:. A Requirements for the safety controller The safety monitoring module must tolerate internal functional tests of the safety outputs for 0 μs 00 μs. The 0 μs switch-off time of the safety sensor additionally will be extended depending on the cable length and the capacity of the cable used. Typically, a switch-off time of 00 μs is reached with a 00 m connecting cable. The safety monitoring module does not need to have a cross-wire short monitoring function. -7 For more information, see our online product catalog:

9 Electronic safety sensors Misalignment System components U i : V U imp : 800 V No-load current I 0 : 0.0 A Response time: < 0 ms Duration of risk: 0 ms Protection class: II Overvoltage category: III Degree of pollution: Safety inputs X/X: Rated operating voltage U e : VDC -% / +0% (PELV gem. IEC 00-) Rated operating current I e : A Safety outputs Y/Y: NO function, -channel, p-type, short-circuit proof Voltage drop: 0. V Rated operating voltage U e : min. U e - 0. V Leakage current I r : 0. ma Rated operating current I e : max. 0. A ambient temperature-dependent Minimum operating current I m : 0. ma Utilization category: DC- U e /I e VDC/0. A DC- U e /I e VDC/0. A Diagnostic output: p-type, short-circuit proof U e : min. U e - V Rated operating current I e : max. 0.0 A Utilization category: DC- U e /I e VDC/0.0 A DC- U e /I e VDC/0.0 A Classification: Standards: EN ISO 89-, IEC 08 PL: e Category: PFH value:. x 0-9 /h SIL: suitable for SIL applications Mission time: 0 years The actuating curves represent the switch-on and switch-off distances of the CSS 0 safety sensor by the approach of the CST 0- actuator. In case of concealed mounting, the switching distance varies. S [mm] S 0 Sar Sn 0 Sao x[mm] Sx 7 7 9, Actuator CST -S- Ø 0 M 0 Terminal mounting H 0, Magnetic ball catch CSA-M ,, Additional Accessories: SD Gateway Page -90 Series-wiring accessories Page -9 Connector Page -89 Diagnostic tables Online Suitable safety monitoring modules Page - Legend S Switching distance x Misalignment S n Switching distance S ao Assured switch-on distance Assured switch-off distance S ar Actuator CST -S- Terminal mounting H 0 Magnetic ball catch CSA-M- For more information, see our online product catalog: -7

10 Electronic safety sensors Sensor CSS 0S Actuator CST 0S- Ø8 M x LED 78, 88, 99, M0 x, Stainless steel enclosure M0 suitable for concealed mounting behind stainless steel short-circuit proof, p-type safety outputs ( VDC per 0 ma) Self-monitored series-wiring of max. sensors Max. length of the sensor chain 00 m Integral cross-wire, wire breakage and external voltage monitoring of the safety outputs With integrated connector F CSS -0S-➀-M-ST No. Option Description ➀ D with diagnostic output SD with serial diagnostic function Sensor and actuator must be ordered separately!, M0x, Stainless steel enclosure M0 F Actuator CST 0S- Standards: IEC 097--, EN ISO 89-, IEC 08 Enclosure: stainless steel,.0 to EN 0088 Mode of operation: inductive Switching distances to IEC 097--: Rates switching distance S n : mm Assured switch-on distance S ao : 8 mm Assured switch-off distance S ar : mm Hysteresis: < mm Repeat accuracy: < mm Switching frequency f: Hz Design of electrical connection: M, 8-pole Series-wiring: max. components Fuse: external, A Cable length: max. 00 m Ambient conditions: Ambient temperature T u : C + C Storage and transport temperature: C +8 C Resistance to vibration: 0 Hz, amplitude mm Resistance to shock: 0 g / ms Protection class: IP9K, to DIN IP, IP7, IP8 to EN 09 Electrical data: Rated operating voltage U e : VDC % / +0% (stabilised PELV) Rated operating current I e : 0. A No-load current I 0 : max. 0. A; average 0 ma Protection class: II Overvoltage category: III Degree of pollution: U imp : 0.8 kv U i : V Response time: < 0 ms Duration of risk: < 0 ms Safety inputs X/X: Rated operating voltage U e : VDC % / +0% PELV gem. IEC 00- Rated operating current I e : A Requirements for the safety controller The safety monitoring module must tolerate internal functional tests of the safety outputs for 0 μs 00 μs. The 0 μs switch-off time of the safety sensor additionally will be extended depending on the cable length and the capacity of the cable used. Typically, a switch-off time of 00 μs is reached with a 00 m connecting cable. The safety monitoring module does not need to have a cross-wire short monitoring function. -7 For more information, see our online product catalog:

11 Electronic safety sensors Misalignment System components Safety outputs Y/Y: NO function, -channel, p-type, short-circuit proof Rated operating voltage U e : VDC % / +0% Voltage drop: < V Leakage current I r : < 0. ma Rated operating current I e : max. 0. A Minimum operating current I m : 0. ma Utilization category: DC-, DC- U e /I e : VDC / 0. A Required rated short-circuit current: 00 A Diagnostic output: p-type, short-circuit proof Rated operating voltage U e : VDC % / +0% Voltage drop: < V Rated operating current I e : max. 0.0 A Utilization category: DC-, DC- U e /I e : VDC / 0.0 A Serial diagnostic: Operating current: 0 ma short-circuit proof Wiring capacitance for serial diagnostic: max. 0 nf Classification: Standards: EN ISO 89-, IEC 08 PL: e Category: PFH value:. x 0-9 /h SIL: suitable for SIL applications Mission time: 0 years The actuating curves represent the switch-on and switch-off distances of the safety sensor by the approach of the CST 0S- actuator. When the safety sensor is fitted under nonmagnetic stainless steel (VA) or in case of concealed mounting, the switching distance varies. S [mm] 0 S SV Sar Soff Son Sao Ø 0 M 0 Terminal mounting H 0, Magnetic ball catch CSA-M ,, V [mm] Legend S Switching distance V Misalignment S on Switch-on distance S off Switch-off distance (S on < S h < S off ) S h Hysteresis area S ao Assured switch-on distance Assured switch-off distance S ar Additional Accessories: SD Gateway Page -90 Series-wiring accessories Page -9 Connector Page -89 Diagnostic tables Online Suitable safety monitoring modules Page - Detailed information about the use of the serial diagnostics can be found in the operating instructions of the PROFIBUS- Gateway SD-I-DPV0- and the Universal- Gateway SD-I-U-. and in the instructions for the integration of the SD-Gateway. More detailed product information can be found in the Electronic Safety Sensors and Solenoid Interlocks catalog. Terminal mounting H 0 Magnetic ball catch CSA-M- For more information, see our online product catalog: -77

12 Electronic safety sensors Sensor CSS 00 Betätiger CST 0S- Ø8 M x LED 78, 88, 99, M0 x, Thermoplastic enclosure Ø M0 suitable for concealed mounting behind stainless steel short-circuit proof, p-type safety outputs ( VDC per 0 ma) Self-monitored series-wiring of max. sensors Comfortable diagnose through sensor LED and diagnostic output Max. length of the sensor chain 00 m Integral cross-wire, wire breakage and external voltage monitoring of the safety outputs With integrated connector F CSS -00-➀-M-ST No. Option Description ➀ D with diagnostic output SD with serial diagnostic function Sensor and actuator must be ordered separately!, M0x, Stainless steel enclosure Ø M0 F Certification in combination with safety sensor Actuator CST 0S- Standards: IEC 097--, EN ISO 89-, IEC 08 Enclosure: thermoplastic Mode of operation: inductive Switching distances to IEC 097--: Rates switching distance S n : mm Assured switch-on point S ao : 8 mm Assured switch-off point S ar : mm Hysteresis: < mm Repeat accuracy: < mm Switching frequency f: Hz Integrated connector: M, 8-pole Series-wiring: max. components Fuse: external, A Cable length: max. 00 m Ambient conditions: Ambient temperature T u : C +0 C Storage and transport temperature: C +8 C Resistance to vibration: 0 Hz, amplitude mm Resistance to shock: 0 g / ms Protection class: IP, IP7 to EN 09 Electrical data: Rated operating voltage U e : VDC % / +0% (stabilised PELV) Rated operating current I e : 0. A No-load current I 0 : max. 0. A; average 0 ma Protection class: II Overvoltage category: III Degree of pollution: Rated impulse withstand voltage U imp : 0.8 kv Rated insulation voltage U i : V Response time: < 0 ms Duration of risk: < 0 ms Safety inputs X/X: Rated operating voltage U e : VDC % / +0% PELV gem. IEC 00- Rated operating current I e : A Requirements for the safety controller The safety monitoring module must tolerate internal functional tests of the safety outputs for 0 μs 00 μs. The 0 μs switch-off time of the safety sensor additionally will be extended depending on the cable length and the capacity of the cable used. Typically, a switch-off time of 00 μs is reached with a 00 m connecting cable. The safety monitoring module does not need to have a cross-wire short monitoring function -78 For more information, see our online product catalog:

13 Electronic safety sensors Misalignment System components Safety outputs Y/Y: NO function, -channel, p-type, short-circuit proof Rated operating voltage U e : VDC % / +0% Voltage drop: < V Leakage current I r : < 0. ma Rated operating current I e : max. 0. A Minimum operating current I m : 0. ma Utilization category: DC-, DC- U e /I e : VDC / 0. A Required rated short-circuit current: 00 A Diagnostic output: p-type, short-circuit proof Rated operating voltage U e : VDC % / +0% Voltage drop: < V Rated operating current I e : max. 0.0 A Utilization category: DC-, DC- U e /I e : VDC / 0.0 A Serial diagnostic: Operating current: 0 ma short-circuit proof Wiring capacitance for serial diagnostic: max. 0 nf Classification: Standards: EN ISO 89-, IEC 08 PL: e Category: PFH value:, x 0-9 /h SIL: suitable for SIL applications Mission time: 0 years The actuating curves represent the switch-on and switch-off distances of the safety sensor by the approach of the CST 0S- actuator. If the safety sensor is mounted behind non-ferromagnetic stainless steel (VA) either flush-mounted, the switching distance is reduced. S [mm] 0 S SV Sar Soff Son Sao Ø 0 M 0 Terminal mounting H 0, Magnetic ball catch CSA-M ,, V [mm] Legend S Switching distance V Misalignment S on Switch-on distance S off Switch-off distance S h Hysteresis area s h = s on - s off S ao Assured switch-on distance Assured switch-off distance S ar Additional Accessories: SD Gateway Page -90 Series-wiring accessories Page -9 Connector Page -89 Diagnostic tables Online Suitable safety monitoring modules Page - Detailed information about the use of the serial diagnostics can be found in the operating instructions of the PROFIBUS- Gateway SD-I-DPV0- and the Universal- Gateway SD-I-U-. and in the instructions for the integration of the SD-Gateway. More detailed product information can be found in the Electronic Safety Sensors and Solenoid Interlocks catalog. Terminal mounting H 0 Magnetic ball catch CSA-M- For more information, see our online product catalog: -79

14 Electronic safety sensors Sensor CSS Sensor CSS F0/F 08, 97, 7 M x Thermoplastic enclosure short-circuit proof, p-type safety outputs ( VDC per 0 ma) Self-monitored series-wiring of max. sensors Max. length of the sensor chain 00 m Integral cross-wire, wire breakage and external voltage monitoring of the safety cables up to the control cabinet Sensor with connecting cable or with integrated connector H CSS ➀--➁-➂-M-➃ No. Option Description ➀ Head actuation Sideways actuation ➁ S Lateral actuating surface V Frontal actuating surface ➂ D With diagnostic output SD With serial diagnostic function ➃ L With connecting cable ST With integrated connector 08, 97, 7 M x Additional functions of the CSS F0/F: To control positive-guided relays without downstream safety controller Suitable as individual or end device in series-wired chains of standard sensors to replace the safety controller Self-monitored series-wiring of up to 0 CSS sensors and one CSS F. sensor CSS F. sensor with integrated connector CSS F0: without edge monitoring of the enabling button, suitable for automatic start CSS F: with edge monitoring of the reset button H CSS ➀-➁-➂-D-M-ST No. Option Description ➀ Head actuation Sideways actuation ➁ Standard version F0 Input for enabling button, suitable for automatic start F Input for reset button, with edge monitoring ➂ S Lateral actuating surface V Frontal actuating surface Standards: IEC 097--, EN ISO 89-; IEC 08 Enclosure: glass fiber reinforced thermoplastic Mode of operation: inductive Actuator and switching distances (IEC 097--): refer to table Actuator / switching distances Series-wiring: max. components Cable length: max. 00 m Hysteresis: max.. mm Repeat accuracy: < 0. mm Switching frequency f: Hz Cable: Y-UL 7 / 8 x AWG 8 x 0. mm², m long Temperature resistance of the cable: - At rest: 0 C +0 C - In movement: 0 C +0 C Integrated connector: M, 8-pole in the enclosure Ambient conditions: Ambient temperature T u : for output current 0. A/output C +70 C 0. A/output C + C Storage and transport temperature: C +8 C Resistance to vibration: 0 Hz, amplitude mm Resistance to shock: 0 g / ms Protection class: IP, IP7 to EN 09 Electrical data: Rated operating voltage U e : VDC % / +0% (stabilised PELV) 0. A 00 A for cables.0 A. A. A.0 A.0 A Rated operating current I e : Required rated short-circuit current: Fuse (circuit breaker): Up to C: Up to 0 C: At C: At 70 C: For connectors: The cable section of the interconnecting cable must be observed for both wiring variants! Requirements for the safety controller Dual-channel safety input, suitable for p-type sensors with normally-open (NO) function. The internal function tests of the sensors cause the outputs to cyclically switch off for max. 0. ms, this must be tolerated by the safety controller. The safety controller must not be equipped with cross-wire detection. Sensor and actuator must be ordered separately! -80 For more information, see our online product catalog:

15 Electronic safety sensors U i : V U imp : 800 V I 0 : 0. A Response time: < 0 ms Duration of risk: < 0 ms Protection class: II Overvoltage category: III Degree of pollution: Safety inputs X/X: Rated operating voltage U e : VDC % / +0% PELV gem. IEC 00- Rated operating current I e : A Safety outputs Y/Y: NO function, -channel, p-type, short-circuit proof Voltage drop: < V Rated operating voltage U e : min. (U e V) Leakage current I r : < 0. ma Rated operating current I e : max. 0. A, ambient temperature-dependent Minimum operating current I m : 0. ma Utilization category: DC-, DC- U e /I e : VDC / 0.A Diagnostic output: p-type, short-circuit proof Voltage drop: < V Rated operating voltage U e : min. (U e V) Rated operating current I e : max. 0.0 A Utilization category: DC-, DC- U e /I e : VDC / 0.0A Wiring capacitance for serial diagnostic: max. 0 nf Classification: Standards: EN ISO 89-, IEC 08 PL: e Category: PFH value:, x 0-0 /h SIL: suitable for SIL applications Mission time: 0 years Misalignment Sideways actuation Y X The long side allows for a max. height misalignment (X) of sensor and actuator of mm (e.g. mounting tolerance or due to guard door sagging). Increased misalignment, max. mm, possible when the CST -S- actuator is used. The axial misalignment (Y) is max. ± 0 mm. Head actuation S Z The front side allows for a maximum transverse misalignment (Z) of approx. 8 mm. Additional Accessories: Actuator Page -8 SD Gateway Page -90 Series-wiring accessories Page -9 Connector Page -89 Diagnostic tables Online Suitable safety monitoring modules Page - Detailed information about the use of the serial diagnostics can be found in the operating instructions of the PROFIBUS- Gateway SD-I-DPV0- and the Universal- Gateway SD-I-U-. and in the instructions for the integration of the SD-Gateway. More detailed product information can be found in the Electronic Safety Sensors and Solenoid Interlocks catalog. For more information, see our online product catalog: -8

16 Electronic safety sensors Actuator Actuator Actuator Ø 9 Ø, M8 x Ø,,, Actuator CST--.- and CST--S-* Actuator CST--S-*, Actuator CST 80-* 7 M8x , 0,7 7 Sensor CSS and actuator are isometric Head and sideways actuation of the sensor possible, Small design Head and sideways actuation of the sensor possible Actuator CST 80-*, Actuators are isometric, but CST 80- incl. H8 clamp Head and sideways actuation of the sensor possible H H H CST -➀- No. Option Description ➀ V Head actuating surface S Sideways actuating surface Actuator with double solenoid, for increased misalignment, lateral actuating surface CST -S-* Small actuator (enables head and sideways actuation of the sensor) CST--S-* Also suitable: Actuator CSS 80 with terminal mounting CST 80-* without terminal mounting CST 80-* * Certification in combination with safety sensor under preparation Sensor and actuator must be ordered separately! -8 For more information, see our online product catalog:

17 Electronic safety sensors Selection table: Actuator Safety sensor Actuator Actuation Switching distances to IEC CST -S- S n S ao S ar mm mm 7 mm S [mm] S Sar Sn 0 Sao V[mm] Sideways actuation CST -S- S n S ao S ar mm mm 7 mm S [mm] S Sar Sn 0 Sao V[mm] CSS --S CST -S- S n S ao S ar mm mm 7 mm S [mm] S Sar Sn 0 Sao V[mm] CST 80- / CST 80- S n S ao S ar 0 mm 8 mm mm S [mm] S Sar 0 Sn Sao V[mm] CST -V- S n S ao S ar mm 0 mm mm S [mm] S Sar 0 Sn Sao V[mm] Head actuation CST -S- S n S ao S ar 0 mm 8 mm mm S [mm] 0 S Sar Sn Sao V[mm] CSS --V CST -S- S n S ao S ar mm mm 8 mm S [mm] S Sar Sn Sao V[mm] CST 80- / CST 80- S n S ao S ar mm 0 mm mm S [mm] S Sar 0 Sn Sao V[mm] For more information, see our online product catalog: -8

18 Electronic safety sensors Sensor CSP 08, 97, 7 M x Tampering protection by paired coding of safety sensor and actuator On-site acknowledgment (ordering suffix F) short-circuit proof, p-type safety outputs ( VDC per 0 ma) Self-monitored series-wiring of up to sensors Max. length of the sensor chain 00 m Integral cross-wire, wire breakage and external voltage monitoring of the safety cables up to the control cabinet With integrated connector: Thermoplastic enclosure H CSP -➀-D-M-ST No. Option Description ➀ F without on-site acknowledgment with on-site acknowledgment Sensor and actuator must be ordered separately! Actuator CSP -S- 97, CSP -S--➀ No. Option Description ➀ 0 Coding -0 0,7 CSP safety sensor and CSP -S- actuator are isometric Sensor and actuator must be ordered separately 0 different actuator codes available Sideways actuation only H Certification in combination with safety sensor 7 Standards: IEC 097--, EN ISO 89-, IEC 08 Enclosure: glass fiber reinforced thermoplastic Mode of operation: inductive Actuator: coded CSP -S- Series-wiring: max. components Cable length: max. 00 m Switching distances to IEC 097--: Rates switching distance S n : mm Assured switch-on distance S ao : 8 mm Assured switch-off distance S ar : mm Hysteresis: max.. mm Repeat accuracy: < 0. mm Switching frequency f: Hz Integrated connector: M, 8-pole in the enclosure Ambient conditions: Ambient temperature T u : For output current 0. A/output C +70 C 0. A/output C + C Storage and transport temperature: C +8 C Resistance to vibration: 0 Hz, amplitude mm Resistance to shock: 0 g / ms Protection class: IP, IP7 to EN 09 Electrical data: Rated operating voltage U e : VDC % / +0% (stabilised PELV) 0. A Rated operating current I e : Required rated short-circuit current: 00 A Fuse:.0 A Rated insulation voltage U i : V Rated impulse withstand voltage U imp : 800 V No-load current I 0 : 0. A Response time: < 0 ms Duration of risk: < 0 ms Protection class: II Overvoltage category: III Degree of pollution: Requirements for the safety controller Dual-channel safety input, suitable for p-type sensors with normally-open (NO) function. The internal function tests of the sensors cause the outputs to cyclically switch off for max. 0. ms, this must be tolerated by the safety controller. The safety controller must not be equipped with cross-wire detection. -8 For more information, see our online product catalog:

19 Electronic safety sensors Misalignment Safety inputs X/X: Rated operating voltage U e : VDC % / +0% PELV gem. IEC 00- Rated operating current I e : A Safety outputs Y/Y: NO function, -channel, p-type, short-circuit proof Utilization category: DC-, DC- Rated operating voltage U e : min. (U e - V) Voltage drop: < V Rated operating current I e : max. 0. A, ambient temperature-dependent Leakage current I r : < 0. ma Minimum operating current I m : 0. ma Diagnostic output: p-type, short-circuit proof Utilization category: DC-, DC- Rated operating voltage U e : min. (U e - V) Voltage drop: < V Rated operating current I e : max. 0.0 A Classification: Standards: EN ISO 89-, IEC 08 PL: e Category: PFH value:, x 0-0 /h SIL: suitable for SIL applications Mission time: 0 years Additional Accessories: SD Gateway Page -90 Series-wiring accessories Page -9 Connector Page -89 Diagnostic tables Online Suitable safety monitoring modules Page - Coding of safety sensor and actuator In order to activate the safety function (coding) of the CSP for the first time, the actuator to be assigned first must be brought into the detection area of the activated safety sensor. The automatic teaching cycle of the actuator code will be signalled by the red LED on the safety sensor being activated and the yellow LED simultaneously flashing. After 0 seconds, brief cyclic flashing signals signal that the operating voltage of the safety sensor must be shut off for a few seconds, in order to save the code. When the operating voltage is switched back on, the actuator must be redetected in order to definitively assign safety sensor and actuator. Now, the safety sensor no longer can be activated by another coding. In order to protect the coding, the ordering details of the actuator are hidden by the mounting bracket. On-site acknowledgment (ordering suffix F) For the guard door monitoring using a CSP F safety sensor, a reset/acknowledgment button for instance must be positioned at the safety guard in such manner that the operator has an overview of the hazardous area. When the button is pushed, a VDC signal is generated at the reset input of the CSP F. When the safety guard is closed, the safety outputs are enabled with the trailing edge of the reset signal. After opening of the safety guard, a new acknowledgment is required prior to the next enabling. More detailed product information can be found in the Electronic Safety Sensors and Solenoid Interlocks catalog. Actuation through the revolving side of sensor and actuator Actuating curve S [mm] 0 V V S S ar S OFF S ON S ao V [mm] Possible misalignment Y X The actuating curves show the switch-on and switch-off distances of the CSP sensor by the approach of the actuator. Legend S Switching distance X Possible misalignment through the long side with identification plate Y Possible misalignment through the small side with identification plate S on Switch-on distance S off Switch-off distance S h Hysteresis area s h = s on - s off S ao Assured switch-on distance Assured switch-off distance S ar Misalignment The long side allows for a max. displacement of sensor and actuator of 0 mm (e.g. mounting tolerance or due to guard door sagging). The long side allows for a maximum transverse misalignment of approx. 8 mm. For more information, see our online product catalog: -8

20 Electronic safety sensors CSS 80 CSS 80 ST M 8x 98 Connecting cable or connecting cable and connector Thermoplastic enclosure Electronic, non-contact, coded system Large switching distance Misaligned actuation possible High repeat accuracy of the switching points Self-monitored series-wiring of max. sensors Max. length of the sensor chain 00 m Comfortable diagnose through sensor LED and diagnostic output Early warning when operating near the limit of the sensor s hysteresis range short-circuit proof, p-type safety outputs ( VDC per 00 ma) EX version available H LED M 8x 07 LED Integrated connector Multifunction device Available: CSS 8-80-P+D-M-ST Standards: IEC 097--, EN ISO 89-, IEC 08 Enclosure: glass fiber reinforced thermoplastic Mode of operation: inductive Actuator: CST 80-, CST 80- Series-wiring: max. components Connection: cable or cable with connector M or integrated connector M Cable section: according to execution: x 0. mm², x 0. mm², 7 x 0. mm² Switching distances to IEC 097--: Rates switching distance S n : 8 mm Assured switch-on distance S ao : 7 mm Assured switch-off distance S ar : 0 mm Hysteresis: 0.7 mm Repeat accuracy: 0. mm Cable length: max. 00 m (Cable length and cable section alter the voltage drop depending on the output current) Ambient conditions: Ambient temperature T u : - For max. output current 00 ma /output C + C 00 ma /output C + C 00 ma /output C +70 C Storage and transport temperature: C +8 C Protection class: IP, IP7 to EN 09 Resistance to vibration: 0 Hz, amplitude mm Resistance to shock: 0 g / ms Switching frequency f: Hz Response time: < 0 ms Duration of risk: 0 ms Electrical data: Rated operating voltage U e : Rated operating current I e : Minimum operating current I m : Required rated short-circuit current: Rated insulation voltage U i : Rated impulse withstand voltage U imp : No-load current I 0 : VDC % / +0% (stabilised PELV) A 0. ma 00 A V 800 V 0.0 A CSS 8-80-➀-➁-➂ No. Option Description ➀ P p-type safety outputs P+D p-type safety outputs and p-type signal contact (diagnostic) ➁ E End or single device Y Device for series-wiring M Multifunction device ➂ L Connecting cable LST Connecting cable and connector ST Integrated connector S [mm] 0 8 [mm] Legend S on S off S ao S ar S Sar SOFF Switch-on distance Switch-off distance Assured switch-on distance Assured switch-off distance Sao SON V [mm] More detailed product information can be found in the Electronic Safety Sensors and Solenoid Interlocks catalog. Sensor and actuator must be ordered separately! -8 For more information, see our online product catalog:

21 Electronic safety sensors Leakage current I r : 0. ma Protection class: II Overvoltage category: III Degree of pollution: Safety inputs X/X: Rated operating voltage U e : VDC % / +0% PELV gem. IEC 00- Rated operating current I e : A Safety outputs Y/Y: p-type, short-circuit proof Rated operating current I e : max. 0. A, ambient temperature-dependent Utilization category: DC- U e /I e VDC/0. A DC- U e /I e VDC/0. A Voltage drop: 0. V Diagnostic output: p-type, short-circuit proof Rated operating voltage U e : min. U e - V Rated operating current I e : max. 0.0 A Utilization category: DC- U e /I e VDC/0.0 A DC- U e /I e VDC/0.0 A External short-circuit protection: fuse - for output current 00 ma:.0 A - for output current > 00 ma:. A Classification: Standards: EN ISO 89-, IEC 08 PL: e Category: PFH value:, x 0-9 / h SIL: suitable for SIL applications Mission time: 0 years Requirements for the safety controller Dual-channel p-type safety input. The internal function tests of the sensors cause the outputs to cyclically switch off for max. ms, this must be tolerated by the safety controller. Additional Accessories: Series-wiring accessories Page -9 Connector Page -89 Diagnostic tables Online Suitable safety monitoring modules Page - Connection End or single device: CSS-8-80-P+ -E-L Connecting cable ( m): Cable section -pole: x 0. mm² -pole: x 0. mm² Color of the connecting cable Wiring BN BU BK WH GY Series-wiring of sensors: A chain of self-monitored CSS 80 safety sensors can be wired in series without loss of PL e and category to EN ISO 89-. In this configuration, the redundant output of the first sensor is wired into the input of the next sensor. The voltage drop over a long sensor chain should be taken into account when planning cable routing. It depends on several factors, which are operating voltage, cable length and section, ambient temperature, number of series-wired sensors and the input load of the safety controller. Connecting cable ( m) with connector male: M, -pole M, -pole BN (brown) A U e Pin BU (blue) A GND Pin BK (black) Y Safety output Pin WH (white) Y Safety output Pin GY (grey) Only -pole version: diagnostic output (option) Pin Series-wiring device: CSS-8-80-P-Y-L.. Inputs (IN): (0. m) grey cable -pole, x 0. mm² Outputs (OUT): ( m) black cable -pole, x 0. mm² Color of the connecting cable Multifunctional Device: CSS-8-80-P+D-M-... Connecting cable ( m) Cable section 7-pole: BN BU 7 x 0. mm² WH VT BN BU BK WH Wiring grey cable (IN) Pin configuration Color of the connecting cable Wiring Pin configuration BN (brown) A U e Pin BU (blue) A GND Pin VT (violet) X Safety input Pin WH (white) X Safety input Pin BK (black) Y Safety output Pin RD (red) Y Safety output Pin 7 GY (grey) Diagnostic output Pin Spare Pin 8 RD GY BK black cable (OUT) BN (brown) A U e A U e Pin BU (blue) A GND A GND Pin BK (black) X Safety input Y Safety output Pin WH (white) X Safety input Y Safety output Pin BN BU BK WH Inputs (IN): (0. m) Connecting cable with connector female M, -pole Outputs (OUT):( m) Connecting cable with connector male M, -pole Connecting cable ( m) with connector male M, 8-pole or integrated connector male M, 8-pole 7 8 Pin configuration For more information, see our online product catalog: -87

22 Electronic safety sensors System components Ø 9 Ø, M8 x Ø,,,, Actuator CST 80- M8x Actuator CST 80-, Ø 8 M Terminal mounting H 8, 8 8 8,, 0 Magnetic ball catch CSA-M- Actuator CST 80- Actuator CST 80- Terminal mounting H 8 Magnetic ball catch CSA-M- Sensor and actuator must be ordered separately! -88 For more information, see our online product catalog:

23 Electronic safety sensors Connectors M, 8-pole for CSS, CSP, CSS 0S, CSS 00, RSS 8 7 Connecting cables with female connector IP7, M, 8-pole - 8 x 0. mm² Cable length. m 0099 Cable length m 0099 Cable length 0 m IP9K, M, 8-pole - 8 x 0. mm² Cable length m 000 Cable length m, angled 00 Function of the safety switchgear with conventional diagnostic output with serial diagnostics Pin configuration of the integrated connector Color code of the Schmersal connectors or of the integrated cable Possible color codes of other customary connector according to EN 097--: 008 to DIN 700 A U e BN BN WH X Safety input WH WH BN A GND BU BU GN Y Safety output BK BK YE OUT Diagnostic output SD output GY GY GY X Safety input VT PK PK Y Safety output 7 RD VT BU IN CSP F: On-site acknowledgment; others: without function Legend: Color code SD input 8 PK OR RD Code Color Code Color Code Color Code Color BK black GN green PK pink WH white BN brown GY grey RD red YE yellow BU blue OR orange VT purple Connectors M, 8-pole for CSS, CSS 0, CSS Function of the safety switchgear with conventional diagnostic output with serial diagnostics Pin configuration of the integrated connector Color code of the Schmersal connectors or of the integrated cable Possible color codes of other customary connector according to EN 097--: 008 to DIN 700 A U e BN BN WH X Safety input WH WH BN A GND BU BU GN Y Safety output BK BK YE OUT Diagnostic output GY GY GY X Safety input VT PK PK Y Safety output 7 RD VT BU IN without function 8 PK / - OR RD Connecting cables with female connector IP7, M, 8-pole - 8 x 0. mm² Cable length. m 0099 Cable length m 0099 Cable length 0 m IP9K, M, 8-pole - 8 x 0. mm² Cable length m 000 Cable length m, angled 00 ) integrated cable of CSS and CSS 80: 7-wire Legend: Color code Code Color Code Color Code Color Code Color BK black GN green PK pink WH white BN brown GY grey RD red YE yellow BU blue OR orange VT purple For more information, see our online product catalog: -89

24 Electronic safety sensor accessories SD-I-DP-V0- PROFIBUS-Gateway for the series-wiring of the diagnostic signals of safety switchgear with integrated SD interface. The status and diagnostic information of the SD devices is transmitted to the control system through the PROFIBUS DP-V0 interface. Diagnostic lines of max. safety switching components can be wired in series Series-wiring of different components enabled (CSS, RSS, AZM 00, MZM 00 etc.) Reduced wiring expenditure through the series-wiring of the safety channels and the diagnostic lines in the field Automatic addressing of the safety switching components in the SD interface IP0 component for quick-fix mounting onto standard DIN rails in the control cabinet PROFIBUS interface: 9-pole D-SUB connector standard PROFIBUS connection (DP-A, DP-B, V, GND) Protocol: PROFIBUS-DP V0 upwards compatible Transmission rate: 9. kilo baud mega baud GSD file: KAS_0b.GSD Short-circuit protection: internal fuse to EN 07 PolySwitch 0. A / 0 V LED indications: refer to table below DIP-switch 8-pole: S S7: addressing as PROFIBUS slave; S8: automatic addressing of the serial participants Rated operating voltage U e : VDC, % / +0 % Rated operating current I e : typically 80 ma, max. 0 ma Rated insulation voltage U i : V Rated impulse withstand voltage U: 0. kv Overvoltage category: II Degree of pollution: Storage temperature range: C +8 C, non-condensing Operating temperature range: C + C, non-condensing Relative humidity: % - 9%, non-condensing Protection class: IP0 Resistance to vibration: 9 Hz /. mm (to IEC 008--) 9 0 Hz / g Resistance to shock: g / ms (to IEC ) EMC rating: to EN (00) to EN (ESD): kv / 8 kv to EN 000--: 0 V/m / 80% AM to EN (burst): kv DC supply / kv PROFIBUS & SD-Interface to EN (surge): 00 V DC supply / kv PROFIBUS & SD-Interface to EN 000--: 0 V / 80 % AM EMC interfering radiation: to EN (00) Industrial interfering radiation: 7 dbìv/m Electrical connection: - SD: connection for max. devices in the serial diagnostic - V: + VDC voltage supply - 0 V: GND of the voltage supply and GND of the diagnostic cable and VDC supply, approx. 00 ma, PELV power supply SD-I-DP-V0- Wiring diagram Sensor Sensor Sensor X (IN) Y (OUT) X (IN) Y (OUT) X (IN) Y (OUT) X (IN) Y (OUT) X (IN) Y (OUT) X (IN) Y (OUT) ➀ SD-OUT SD-IN SD-OUT SD-IN SD-OUT SD-IN Legend ➀ Safety monitoring module ➁ Gateway SD ➂ PROFIBUS DP ➃ PLC with PROFIBUS DP interface ➁ ➂ ➃ -90 For more information, see our online product catalog:

25 Electronic safety sensor accessories SD-I-U- UNIVERSAL-Gateway for the series-wiring of the diagnostic signals from safety switching components with integrated SD interface. Comprehensive status and diagnostic data from the SD components are transmitted to the control system through the field bus interface. Diagnostic lines of max. safety switching components can be wired in series Series-wiring of different components enabled (CSS, RSS, AZM 00, MZM 00 etc.) Reduced wiring expenditure through the series-wiring of the safety channels and the diagnostic lines in the field Automatic addressing of the safety switching components in the SD interface IP0 component for quick-fix mounting onto standard DIN rails in the control cabinet Operating voltage: VDC %/+0 % (stabilised PELV) Fuse rating: external fuse A slow-blow Operating current at VDC: max. 00 ma, internally protected Operating temperature range: 0 C, in case of vertical positioning Storage temperature range: C +70 C Climatic stress: relative humidity 0 % 8 %, non-condensing Protection class: IP0 Mounting location: earthed lockable control cabinet with at least IP protection class Resistance to vibrations: if fitted between two lateral clamping blocks on the rail to IEC Hz / 0. mm and 7 0 Hz / g Restistance to shock to IEC : 0 g EMC rating: to EN (ESD) ± kv contact discharge / ±8 kv Air discharge to EN (HF field) 0 V/m / 80 % AM to EN (Burst) ± kv all connections to EN (Surge) ± kv all connections to EN (HF cables) 0 V all connections EMC interfering radiation: to EN (00) industrial interfering radiation Rated insulation voltage U i : V Rated impulse withstand voltage U imp : 0. kv Overvoltage category: II Degree of pollution: Dimensions (W x H x D): 0 x 00 x 80 mm (= mounting height starting from rail) Available FIELD BUS interfaces: PROFINET IO EtherNet IP DeviceNet CC-Link CANopen Modbus/TCP SD-I-U-➀ No. Option Description ➀ PN EIP DN CCL CAN MT PROFINET IO EtherNet IP DeviceNet CC-Link CANopen Modbus/TCP Wiring diagram Sensor Sensor Sensor X (IN) Y (OUT) X (IN) Y (OUT) X (IN) Y (OUT) X (IN) Y (OUT) X (IN) Y (OUT) X (IN) Y (OUT) ➀ SD-OUT SD-IN SD-OUT SD-IN SD-OUT SD-IN Legend ➀ Safety monitoring module ➁ Gateway SD ➂ Fieldbus ➃ PLC with fieldbus interface ➁ ➂ ➃ For more information, see our online product catalog: -9

26 Electronic safety sensor accessories T-adapter CSS-T Terminal connector, 7 8 M x,9± 0,, Rated operating voltage of the SD devices to be connected: V ( %/+0%) Rated operating current of the SD devices to be connected: 0. A Fuse of the connecting cables (circuit breaker): A Ambient temperature T u : C +70 C A X A (GND) X SD-OUT CSS / RSS 78 A Y A (GND) Y SD-IN A X A (GND) X SD-OUT Sensor chain to safety controller Enables the series-wiring of safety sensors. To this end, both the safety channels and the serial diagnostic cable are wired in series. For the wiring, M cable extensions can be used. The voltage drop (due to the cable length, cable section, voltage drop per sensor) should be taken into account, as it reduces the maximum number of safety sensors that can be wired in series. Supplies the safety channels with operating voltage Wiring diagram T-adapter CSS-T Terminal connector CSS-T-A CSS---S-SD-M-ST CSS---S-SD-M-ST CSS---S-SD-M-ST CSS-T-A CSS-T CSS-T CSS-T -9 For more information, see our online product catalog:

27 Electronic safety sensor accessories Y-adapter CSS-Y-8P Terminal connector, 8, Rated operating voltage of the SD devices: VDC ( %/+0%) Rated operating voltage of the adapter: 0 VDC Max. operating current of the device to be connected: A Fuse of the connecting cables (circuit breaker): A Ambient temperature T u : C +7 C ➀ ➁ 8 X X SD-OUT A (GND) A (+V) SD-IN Y Y Y Y SD-IN SD-OUT A (+V) A (+V) A (GND) A (GND) X X SD-OUT SD-IN A (+V) A (+V) A (GND) A (GND) 7 8 X X 7 SD-OUT 8 SD-IN A (+V) A (+V) A (GND) A (GND) Enables the series-wiring of sensors and solenoid interlocks with SD interface. To that effect, both the safety channels and the serial diagnostic lines are wired in series. For the wiring, M cable extensions can be used. The voltage drop (due to the cable length, cable section, voltage drop per sensor) should be taken into account, as it reduces the maximum number of safety sensors and interlocks with SD interface that can be wired in series. Supplies the safety channels with operating voltage Leads the SD interface back to the control cabinet to connect further SD participants of other safety circuits Wiring diagram Y-adapter CSS-Y-8P Terminal connector CSS-Y-A-8P Connection cables M, 8-poles With 0.m cable 0778 With m cable With.m cable With.m cable With m cable CSS---S-SD-M-ST CSS---S-SD-M-ST CSS-Y-8P CSS-Y-8P For more information, see our online product catalog: -9

28 Electronic safety sensor accessories SD-V-F-SK SD-V-S-SK M, , M0x, SW For field applications, junction box for components, with screw terminals The terminals of the junction box are located in a closed enclosure V V NC GND Y GND F F F Y IN FV GND Y X Y X OUT IN FV to Master first Device second Device third Device or cascade GND 9 Y X Y X OUT IN V V FV GND X GND X OUT 89, 7,7 8, For control cabinet mounting, junction box for components, with screw terminals Enables wiring in the control cabinet onto standard DIN rails Standards: VDE 000 Enclosure: thermoplastic, self-extinguishing Protection class: SD-V-F-SK: IP SD-V-S-SK: IP00 to EN 09 Insulation protection class: SD-V-F-SK: II, X SD-V-S-SK: II Overvoltage category: III Degree of pollution: SD-V-F-SK: SD-V-S-SK: Connection: Screw terminals Cable section: min. 0. mm², max.. mm² (incl. conductor ferrules) Cable entry: SD-V-F-SK: x M0, for cladding diameter 8 mm Number of connections: to each SD junction box, (optionally ) components can be connected Fuse rating: internal fine fuses, A slow blow, x 0 Ambient conditions: Ambient temperature: C +70 C Storage and transport temperature: C +8 C Relative air humidity: 0% 9%, non-condensing Electrical data: Rated operating voltage U e : VDC -% / +0% (stabilised PELV) Rated operating current I e : A Rated impulse withstand voltage U imp : 800 V Rated insulation voltage U i : VDC Fuse rating: A SD junction box for field applications SD-V-F-SK SD junction box for control cabinet mounting SD-V-S-SK More detailed product information can be found in the Electronic Safety Sensors and Solenoid Interlocks catalog. -9 For more information, see our online product catalog:

29 Help is available in your area. Schmersal Website Locate Distributors In the United States and Canada, Schmersal has a network of Regional Managers, Sales Representative groups, and more than 0 Stocking Distributors which are available to provide technical support, training and product solutions. Visit our site to locate your nearest representative or local authorized stocking distributor in the USA, Canada - or in other countries around the world. For more information, see our online product catalog: -9

30 Coded magnet safety sensors BNS 0 Contact variants 7 9, Thermoplastic enclosure Coded Actuation only possible with BPS 0 Small design Long life, no mechanical wear Protection class IP7 Insensitive to lateral misalignment Concealed mounting possible Insensitive to soiling AS-Interface Safety at Work available H BNS 0-➀➁Z➂-➃-➄ No. Option Description ➀ Safety contacts: NO / NC 0 NC ➁ Signalling contact: No signalling contact /0 NC ➂ without LED G with LED ➃ Cable ST Integrated connector ➄ L Left hand door R Right hand door Standards: IEC 097--, BG-GS-ET- Design: rectangular Enclosure: glass fiber reinforced thermoplastic Protection class: IP7 to EN 09 Connection: Boflex cable or connector M8 Cable section of cable: x 0. mm² - with signalling contact: x 0. mm² Cable section of connector: M8, -pole - with signalling contact: M8, -pole Mode of operation: magnetic Actuating magnet: BPS 0, coded S ao : mm S ar : mm Switching conditions indicator: LED only for ordering suffix G Switching voltage - without LED: max. 7 VDC - with LED: max. VDC - with connector, poles: max. 0 VDC Switching current - without LED: max. 00 ma - with LED: max. 0 ma Switching capacity - without LED: max. 0 VA - with LED: max. 0 mw Signalling contact: S-S Safety contacts: S-S; S-S bzw. S-S Ambient temperature: C +70 C Storage and transport temperature: C +70 C Switching frequency: max. Hz Resistance to shock: 0 g / ms Resistance to vibration: 0... Hz, amplitude mm Classification: Standards: EN ISO 89- B 0d (NC/NO): for 0% contact load Mission time: 0 years MTTF d B0d dop x hop n x 00 s/h op 0, x n op t cycle The actuating magnet must be ordered separately. Important : Series BNS sensors are only for use in safety applications when used with an electrically compatible safety controller or safety PLC (See section for appropriate safety controllers) BNS 0-0Z(G) () BK S () WH S BNS 0-Z(G) () BK S () WH S BNS 0-0/0Z(G) () GY S () GN S () WH S BNS 0-/0Z(G) () GY S () GN S () WH S S BU () S BN () S BU () S BN () S PK () S YE () S BN () S PK () S YE () S BN () Contact symbols shown for the closed condition of the guard device. The number in brackets indicate the pin number of the connector. The contact configuration for versions with or without LED is identical. Contacts S-S must be integrated in the safety circuit. The LED is illuminated when the guard door is closed. -9 For more information, see our online product catalog:

31 Coded magnet safety sensors System components System components System components Connector M8 -pole -pole, 9 PIN : BN PIN : WH PIN : BU PIN : BK PIN : GN PIN : YE PIN : GY PIN : PK PIN : WH PIN : BN Enabling zone, 9 Left hand door Cable with connector Y-adapter Right hand door BPS 0 BPS 0-,,,,, 0 BPS 0-,,,,, 0 Spacer BNS 0 Left hand door Ordering suffix -L Right hand door Ordering suffix -R Actuating magnet Actuator and sensor mounted on same fixing plane BPS 0- Actuator for 90 fixing BPS 0- Spacer BNS 0 08 Cable with connector M8, -pole with snap fitting, PVC with cable m 0000 with cable m 000 with cable 0 m 000 with cable m (angled) 000 with cable m (angled) 000 with cable 0 m (angled) 000 Cable with connector M8, -pole with screw terminal, PUR with cable m with cable m with cable m (angled) 007 with cable m (angled) 009 Y-adapter for BNS with NC/ NO with NC BNS-Y- BNS-Y-0 For more information, see our online product catalog: -97

32 Coded magnet safety sensors BNS 0S BNS 0S- -C Fully encapsulated stainless steel enclosure Coded Rectangular design Long life, no mechanical wear Protection class IP9K Actuation only possible with BPS 0S- Insensitive to lateral misalignment Concealed mounting possible Insensitive to soiling Suitable for food-processing industry Food-safe connecting cable M Concealed threaded holes on the rear-side provide for smooth cleaning 7 Standards: IEC 097--, BG-GS-ET- Design: rectangular Enclosure: Stainless steel VA (Material designation to DIN.90) Protection class: IP9K to IEC/EN 09 Connection: cable LiYY, m (suitable for the food industry) Cable section: x 0. mm² Mode of operation: magnetic Actuating magnet: BPS 0S-, BPS 0S-, BPS 0S--C, BPS 0S--C, coded S ao : 8 mm S ar : 8 mm Switching conditions indicator: LED only for ordering suffix G Max. switching voltage - without LED: max. 00 VAC/DC - with LED: max. VDC Max. switching current - without LED: max. 0 ma - with LED: max. 0 ma Max. switching capacity without LED: max. W with LED: max. 0 mw Ambient temperature: C +80 C Storage and transport temperature: C +80 C Max. switching frequency: max. Hz Resistance to shock: 0 g / ms Resistance to vibration: 0 Hz, amplitude mm Classification: Standards: EN ISO 89- B 0d (NC/NO):,000,000 for 0% contact load Mission time: 0 years MTTF d B0d dop x hop n x 00 s/h op 0, x n op t cycle H * * under preparation H * * under preparation BNS 0S-Z➀ No. Option Description ➀ G without LED with LED BNS 0S-Z➀-C No. Option Description ➀ G without LED with LED Important : Series BNS sensors are only for use in safety applications when used with an electrically compatible safety controller or safety PLC (See section for appropriate safety controllers) The actuating magnet must be ordered separately. The actuating magnet must be ordered separately. -98 For more information, see our online product catalog:

33 Coded magnet safety sensors Contact variants System components System components NO / NC GY S GN S WH S S PK S YE S BN M BPS 0S- BPS 0S--C M BPS 0S- BPS 0S--C Contact symbols shown for the closed condition of the guard device. The contact configuration for versions with or without LED is identical. Contacts S-S must be integrated in the safety circuit. The LED is illuminated when the guard door is closed. Fully encapsulated stainless steel enclosure: Actuator and sensor mounted on same fixing plane BPS 0S- Actuator for 90 fixing BPS 0S- Fully encapsulated stainless steel enclosure: Actuator and sensor mounted on same fixing plane, rear-side threaded holes BPS 0S--C Actuator for 90 fixing, rear-side threaded holes BPS 0S--C For more information, see our online product catalog: -99

34 Coded magnet safety sensors BNS Contact variants 88 7, ø, 78 Thermoplastic enclosure Coded Actuation only possible with BPS Long life, no mechanical wear Protection class IP7 Insensitive to lateral misalignment Concealed mounting possible Insensitive to soiling AS-Interface Safety at Work available H BNS -➀➁Z➂-➃-➄ No. Option Description ➀ Safety contacts: NO / NC 0 NC ➁ Signalling contact: No signalling contact /0 NC /0 NO ➂ Without LED G With LED ➃ With cable ST With integrated connector ➄ L Left hand door R Right hand door Standards: IEC 097--; BG-GS-ET- Design: rectangular Enclosure: glass fiber reinforced thermoplastic Protection class: IP7 to EN 09 Connection: cable LiYY or connector M8 Cable section of cable: x 0. mm² - with signalling contact: x 0. mm² Cable section of connector: M8, -pole - with signalling contact: M8, -pole Mode of operation: magnetic Actuating magnet: BPS, coded S ao : 7 mm S ar : 7 mm Switching conditions indicator: LED only for ordering suffix G Switching voltage - without LED: max. 7 VDC - with LED: max. VDC - with connector, poles: max. 0 VDC Switching current - without LED: max. 00 ma - with LED: max. 0 ma Switching capacity - without LED: max. 0 VA - with LED: max. 0 mw Signalling contact: S-S Safety contacts: S-S; S-S bzw. S-S Ambient temperature: C +70 C Storage and transport temperature: C +70 C Switching frequency: max. Hz Resistance to shock: 0 g / ms Resistance to vibration: 0... Hz, amplitude mm Classification: Standards: EN ISO 89- B 0d (NC/NO): for 0% contact load Mission time: 0 years MTTF d B0d dop x hop n x 00 s/h op 0, x n op t cycle The actuating magnet must be ordered separately. Important : Series BNS sensors are only for use in safety applications when used with an electrically compatible safety controller or safety PLC (See section for appropriate safety controllers) BNS -0Z(G) () BK S () WH S BNS -Z(G) () BK S () WH S BNS -0/0Z(G) () GY S () GN S () WH S BNS -/0Z(G) () GY S () GN S () WH S S BU () S BN () S BU () S BN () S PK () S YE () S BN () S PK () S YE () S BN () Contact symbols shown for the closed condition of the guard device. The number in brackets indicate the pin number of the connector. The contact configuration for versions with or without LED is identical. The LED is illuminated when the guard door is closed. Contacts S-S must be integrated in the safety circuit. -00 For more information, see our online product catalog:

35 BPS - Coded magnet safety sensors System components System components System components Left hand door Cable with connector M8 Connector M8 Y-adapter -pole -pole Right hand door ø,, PIN : BN PIN : WH PIN : BU PIN : BK PIN : GN PIN : YE PIN : GY PIN : PK PIN : WH PIN : BN Enabling zone 8 7,, 7,, BPS -/- BPS - 0 7, 7 8 7,, 7,, ø , Spacer BNS Left hand door Ordering suffix -L Right hand door Ordering suffix -R Actuating magnet Actuator and sensor mounted on same fixing plane BPS - Actuator for 90 fixing BPS - Spacer BNS 088 Cable with connector M8, -pole with snap fitting, PVC with cable m 0000 with cable m 000 with cable 0 m 000 with cable m (angled) 000 with cable m (angled) 000 with cable 0 m (angled) 000 Cable with connector M8, -pole with screw terminal, PUR with cable m with cable m with cable m (angled) 007 with cable m (angled) 009 Y-adapter for BNS with NC/ NO with NC BNS-Y- BNS-Y-0 For more information, see our online product catalog: -0

36 Coded magnet safety sensors BNS BNS LR 9 8 8, M0 x, 7 0 8, M0x, M0x, 8 Thermoplastic enclosure Coded Long life, no mechanical wear Protection class IP7 Insensitive to lateral misalignment Concealed mounting possible Insensitive to soiling Wiring compartment Suitable for food processing industry Mounting dimensions identical to AZ cable entries M0 Screw terminals or connector AS-Interface Safety at Work available 8 9 8, M0 x, 7 M0x, 0 Actuation from both sides Fit for double guards Protection against defeat Suitable for use with SRB / AES safety monitoring modules Screw terminals M0x, Standards: IEC 097--, BG-GS-ET- Design: rectangular Enclosure: glass fiber reinforced thermoplastic, self-extinguishing Protection class: IP7 to EN 09 Connection: Screw terminals or connector M, - or 8-pole Cable section: max. x. mm² (incl. conductor ferrules) Cable entry: x M0 Mode of operation: magnetic Actuating magnet: BPS, coded S ao : 8 mm S ar : 8 mm Switching voltage: max. 00 VAC/DC Switching current: max. 00 ma Switching capacity: max. 0 W Ambient temperature: C +70 C Storage and transport temperature: C +70 C Switching frequency: max. Hz Resistance to shock: 0 g / ms Resistance to vibration: 0... Hz, amplitude mm Classification: Standards: EN ISO 89- B 0d (NC/NO): for 0% contact load Mission time: 0 years MTTF d B0d dop x hop n x 00 s/h op 0, x n op t cycle H BNS -➀Z➁-➂ No. Option Description BNS -Z-LR No. Option Description ➀ NO / NC (only for connector type) NO / NC ➁ Actuating plane: V axial R right L left D front (cover) U rear ➂ ST Connector middle ST Connector right ST Connector left The actuating magnet must be ordered separately. NO / NC Actuating plane: LR left / right The actuating magnets must be ordered separately. Requires actuators BPS Enabling zone Important : Series BNS sensors are only for use in safety applications when used with an electrically compatible safety controller or safety PLC See section for appropriate safety controllers) -0 For more information, see our online product catalog:

37 Coded magnet safety sensors Contact variants System components NO / NC S S S S NO / NC S S S S S S 0 0 0, Connector NO / NC S S S S BPS NO / NC S S S S S S Connector Actuating magnet BPS Connector M, -pole without cable with cable m 008 Connector M, 8-pole with cable m different directions of actuation: cover, front and below, right and left Contact symbols shown for the closed condition of the guard device. For more information, see our online product catalog: -0

38 Coded magnet safety sensors BNS Contact variants ,,, With integral evaluation Thermoplastic enclosure Coded Long life, no mechanical wear Protection class IP Insensitive to lateral misalignment Insensitive to soiling With wiring compartment With LED With actuator BPS 0 SS suitable for food processing industry Standards: IEC 097--, BG-GS-ET- Design: rectangular Enclosure: glass fiber reinforced thermoplastic Protection class: IP to EN 09 Connection: screw terminals Cable section: max. x. mm² (incl. conductor ferrules) Cable entry: x M0 Mode of operation: magnetic Actuating magnet: BPS 00, BPS 0, BPS 0 SS, coded S ao : mm S ar : mm Switching conditions indicator: LED Switching voltage: max. 0 VAC Switching current: max. A Switching capacity: max. 0 W Output: enabling circuit U e : VDC I e : max. 0 ma Ambient temperature: C + C Storage and transport temperature: C +70 C Switching frequency: max. Hz Resistance to shock: 0 g / ms Resistance to vibration: 0... Hz, amplitude mm Classification: Standards: EN ISO 89- B 0d (NC): for 0% contact load Mission time: 0 years MTTF d B0d dop x hop n x 00 s/h op 0, x n op t cycle NC H BNS -0Y➀-M0 No. Option Description ➀ V R L D U Actuating plane: axial right left front (cover) rear The actuating magnet must be ordered separately. Refer fo page -0. 9,, 0,, Enabling zone Important : The BNS is a -wire sensor designed to satisfy PLc per EN ISO 89-, or control Category per EN 9-. They are not designed for use with a separate safety controller. 0 different directions of actuation: cover, front and below, right and left Contact symbols shown for the closed condition of the guard device. The LED is illuminated when the guard door is closed. -0 For more information, see our online product catalog:

39 Coded magnet safety sensors BNS 0 Contact variants M0x, 000 Thermoplastic enclosure Coded Long life, no mechanical wear Protection class IP7 Insensitive to lateral misalignment Insensitive to soiling With actuator BPS 0 SS suitable for food processing industry With LED available EX version available H Standards: IEC 097--; BG-GS-ET- Design: cylindrical Enclosure: glass fiber reinforced thermoplastic, nuts thermoplastic, tightening force A/F : max. 00 Ncm Protection class: IP7 to EN 09 Connection: Boflex cable, - Ordering suffix -ST: connector M Cable section: x 0. mm² Mode of operation: magnetic Actuating magnet: BPS 00, BPS 0, BPS 0 SS, coded S ao : mm - Ordering suffix -: 8 mm S ar : mm - Ordering suffix -: 8 mm Switching conditions indicator: LED only for ordering suffix G Switching voltage - without LED: max. 00 VAC/DC - with LED: max. VDC - with connector: max. 00 VAC/DC Switching current - without LED: max. 00 ma - 0Z: max. 0 ma - with LED: max. 0 ma Switching capacity - without LED: max. 0 W - with LED: max. 0 mw Ambient temperature: C +70 C Storage and transport temperature: C +70 C Switching frequency: max. Hz Resistance to shock: 0 g / ms Resistance to vibration: 0... Hz, amplitude mm Classification: Standards: EN ISO 89- B 0d (NC/NO): for 0% contact load Mission time: 0 years MTTF d B0d dop x hop n x 00 s/h op 0, x n op t cycle NO / NC BK WH NO / NC BK WH NC BK WH BU BN BU C BN BU C BN NO / NC (Ordering suffix -87) GY GN WH PK YE BN Connector NO / NC S S S S NO / NC c NC (Ordering suffix -) S S S S BNS 0-➀Z➁-➂-➃ No. Option Description Contact symbols shown for the closed condition of the guard device. ➀ NO / NC NO / NC 0 NC 0 NC ➁ Without LED G With LED ➂ With cable ST With connector M ➃ 87 Individual contact outlet Increased switching distance The actuating magnet must be ordered separately. Refer fo page , 0, Enabling zone Important : Series BNS sensors are only for use in safety applications when used with an electrically compatible safety controller or safety PLC (See section for appropriate safety controllers) 0 The contact configuration for versions with or without LED is identical. The LED is illuminated when the guard door is closed. For more information, see our online product catalog: -0

40 Coded magnet safety sensors BNS 00 Contact variants M0x. 78 With integral evaluation Thermoplastic enclosure Coded Long life, no mechanical wear Protection class IP7 Insensitive to lateral misalignment Concealed mounting possible Insensitive to soiling With LED With actuator BPS 0 SS suitable for food processing industry 000 Standards: IEC 097--, BG-GS-ET- Design: cylindrical Enclosure: glass fiber reinforced thermoplastic, nuts thermoplastic, tightening force A/F : max. 00 Ncm Protection class: IP7 to EN 09 Connection: Boflex cable, - Ordering suffix -ST: connector M Cable section: x 0.7 mm² Mode of operation: magnetic Actuating magnet: BPS 00, BPS 0, BPS 0 SS, coded S ao : mm - Ordering suffix - 8 mm S ar : mm - Ordering suffix - 8 mm Switching conditions indicator: LED Switching voltage: max. 0 VAC Switching current: max. A Switching capacity: max. 70 W Output: enabling circuit U e : VDC I e : 0 ma Ambient temperature: C + C Storage and transport temperature: C +70 C Switching frequency: max. Hz Resistance to shock: 0 g / ms Resistance to vibration: 0... Hz, amplitude mm Classification: Standards: EN ISO 89- B 0d (NC/NO): for 0% contact load Mission time: 0 years MTTF d B0d dop x hop n x 00 s/h op 0, x n op t cycle NC BN BK BK BU VDC 0 ma L+ NC Supplementary signal output (Ordering suffix -0) Connector NC VDC 0 ma VDC 00 ma 0 ma L- L+ A L- NC Supplementary signal output (Ordering suffix -0) VDC 00 ma 0 ma L+ A L- H BNS 00-0ZG-➀-➁ No. Option Description Contact symbols shown for the closed condition of the guard device. ➀ With cable ST With connector M ➁ Increased switching distance 0 Supplementary signal output U e VAC The actuating magnet must be ordered separately. Refer fo page Enabling zone, 0 The LED is illuminated when the guard door is closed. Important : The BNS00 is a -wire sensor designed to satisfy PLc per EN ISO 89-, or control Category per EN 9-. They are not designed for use with a separate safety controller. -0 For more information, see our online product catalog:

41 Coded magnet safety sensors BNS 0 Contact variants M 0 x, LED With integral evaluation Metal enclosure Coded Long life, no mechanical wear Protection class IP7 Insensitive to lateral misalignment Concealed mounting possible Insensitive to soiling With LED possible With actuator BPS 0 SS suitable for food processing industry 000 Standards: IEC 097--, BG-GS-ET- Design: cylindrical Enclosure: nickel-plated brass Protection class: IP7 to EN 09 Connection: Boflex cable, - Ordering suffix -ST: connector M Cable section: x 0.7 mm² Mode of operation: magnetic Actuating magnet: BPS 00, BPS 0, BPS 0 SS, coded S ao : mm - Ordering suffix -, - 8 mm S ar : mm - Ordering suffix -, - 8 mm Switching conditions indicator: LED Switching voltage: max. 0 VAC Switching current: max. A Switching capacity: max. 70 W Output: enabling circuit U e : VDC I e : 0 ma Ambient temperature: C + C Storage and transport temperature: C +70 C Switching frequency: max. Hz Resistance to shock: 0 g / ms Resistance to vibration: 0... Hz, amplitude mm Classification: Standards: EN ISO 89- B 0d (NC/NO): for 0% contact load Mission time: 0 years MTTF d B0d dop x hop n x 00 s/h op 0, x n op t cycle NC BN BK BK BU Connector -ST VDC VDC 0 ma PIN PIN PIN 0 ma PIN L+ NC Supplementary signal output Ordering suffix -0 and - VDC 00 ma 0 ma L- L+ A L- H BNS 0-0Z➀-➁-➂ No. Option Description 0 Contact symbols shown for the closed condition of the guard device. ➀ Without LED G With LED (only for cable) ➁ With cable ST With connector M ➂ Increased switching distance 0 Supplementary signal output Increased switching distance and supplementary signal output U e VAC 8 0 Enabling zone, 0 The LED is illuminated when the guard door is closed. Important : The BNS0 is a -wire sensor designed to satisfy PLc per EN ISO 89-, or control Category per EN 9-. They are not designed for use with a separate safety controller. The actuating magnet must be ordered separately. Refer fo page -0. For more information, see our online product catalog: -07

42 Coded magnet safety sensors System components 90 ø ø, 0 BPS 00 ø0 ø7 Ø BPS 0 ø0 ø7,8, BPS 0 SS M Actuating magnet: thermoplastic enclosure BPS 00 For food processing industry rear mounted: thermoplastic enclosure BPS 0 stainless steel enclosure BPS 0 SS -08 For more information, see our online product catalog:

43 Coded magnet safety sensors BNS-B0 Contact variants 0, 0 99, 8, LED , Thermoplastic enclosure Non-contact safety switch No protruding actuator, no risk of injury Does not protrude into the door opening Substitutes door-handle and safety switch, no further door fittings required Modern and symmetric design Fitted with four screws only Latching force of approx. 00 N Tamper-proof because of integral coded safety sensor LED indication Ergonomic operation Suitable for hinged and sliding guards AS-Interface Safety at Work available H BNS-B0-➀Z➁-➂-➃ Sensor No. Option Description ➀ NO / NC NO / NC 0 NC ➁ Without LED G With LED ➂ With bottom cable H With rear cable ST With bottom M connector ➃ L Left hand door * R Right hand door * * Only for bottom cable or connector version Standards: IEC 097--; BG-GS-ET- Enclosure: glass fiber reinforced thermoplastic Protection class: IP7 to EN 09 Connection: connector M, 8-pole or cable LiYY x 0. mm² Mode of operation: magnetic S ao : 0 mm S ar : mm Switching conditions indicator: LED only for ordering suffix G Switching voltage - with connector: max. VDC - with connector and LED: max. VDC - with cable: max. 0 VAC/DC - with cable and LED: max. VDC Switching current - with LED: max. 0 ma - without LED: max. 0 ma Switching capacity - with LED: max. 0 mw - without LED: max. W Signalling contact - NO/NC connection: S-S - NC/NC connection: S-S Safety contacts - NO/NC connection: S-S; S-S - NC/NC connection: S-S; S-S Ambient temperature: C +70 C Storage and transport temperature: C +70 C Switching frequency: max. Hz Resistance to shock: 0 g / ms Resistance to vibration: 0... Hz, amplitude mm Max. door weight: hinged guard: kg sliding guard: kg Classification: Standards: EN ISO 89- B 0d (NC/NO): for 0% contact load Mission time: 0 years MTTF d B0d dop x hop n x 00 s/h op 0, x n op t cycle The safety sensor and the actuator must be ordered separately. Inductive loads (e.g. contactors, relays, etc.) are to be suppressed by means of a suitable circuit. The BNS-B0 can be connected to: safety monitoring relays with NO/NC inputs, the remaining NC contact can be used as signalling contact safety monitoring relays with NC/NC inputs, the remaining NO contact can be used as signalling contact. NO / NC () GY S () GN S () WH S NO / NC () BK S () WH S NC () BK S () WH S S PK () S YE () S BN () S BU () S BN () S BU () S BN () 7 8 Important : Series BNS sensors are only for use in safety applications when used with an electrically compatible safety controller or safety PLC (See section for appropriate safety controllers) Contact S-S must always be integrated in the safety circuit. Contact symbols shown for the closed condition of the guard device. The contact configuration for versions with or without LED is identical. The LED is illuminated when the guard door is closed. For more information, see our online product catalog: -09

44 Coded magnet safety sensors System components System components,,, 9 Rear cable BNS-B0-B0 Left hand door Connector Right hand door Rear cable Ordering suffix -H Left hand door Ordering suffix -L Right hand door Ordering suffix -R Actuator BNS-B0-B0 The safety sensor and the actuator must be ordered separately. Connector M, -pole without cable with cable m 008 Connector M, 8-pole with cable m For more information, see our online product catalog: