FCI-TTI Fine Pitch Mezzanine Presentation. Conan 1.0mm BergStak 0.8mm MezzoStak 0.5mm
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1 FCI-TTI Fine Pitch Mezzanine Presentation Conan 1.0mm BergStak 0.8mm MezzoStak 0.5mm 1
2 FCI-TTI Fine Pitch Mezzanine Conan 1.0mm 2
3 Contents Fine Pitch Mezzanine Presentation Conan 1.0mm Pages 2-15 BergStak 0.8mm Pages MezzoStak 0.5mm Pages
4 Conan 1.0mm Fine Pitch Mezzanine Mezzanine Overview Product Description Positioning for Customers Key Markets and Applications Features and Benefits Technical Summary 4
5 Conan 1.0mm Fine Pitch Mezzanine Fine Pitch Mezzanine Definition < 1.0mm pitch two piece connector system for connecting parallel printed circuit boards or flexible printed circuits. 5
6 Conan 1.0mm Fine Pitch Mezzanine low pin count configured for design flexibility and accuracy Nine Part Sizes: 9 to 69 Positions Five standard PCB stack heights for precision in a tight range 6
7 Conan 1.0mm Fine Pitch Mezzanine Positioning for Customers Conan C Commercial Series serves durable, commercial electronic applications requiring a rugged, sure-mating, mezzanine connector under 70 positions. Conan out-performs competitors because of superior mating characteristics that include click audible feedback and high mated retention with zipper un-mating. Conan I Industrial/Military Series serves applications in harsher environments with the same benefits described above. 7
8 Conan 1.0mm Fine Pitch Mezzanine Applications Portable Electronics, Meters, Instruments and Terminals Electronic Security Energy Controllers, Modules, Displays Machine-to-Machine (M2M) Point-of-Sale and Scanning Medical Diagnostics Data and Communications Pictures are meant to be generic; They do not indicate specific customer usage of Conan products. 8
9 Conan 1.0mm Fine Pitch Mezzanine Applications Portable Electronics, Meters, Instruments and Terminals Electronic Security Energy Controls, Modules, Displays Machine-to-Machine (M2M) Point-of-Sale and Scanning Medical Diagnostics Data and Communications Pictures are meant to be generic; They do not indicate specific customer usage of Conan products. 9
10 Conan 1.0mm Fine Pitch Mezzanine Applications Portable Electronics, Meters, Instruments and Terminals Electronic Security Energy Controllers, Modules, Displays Machine-to-Machine (M2M) Point-of-Sale and Scanning Medical Diagnostics Data and Communications Pictures are meant to be generic; They do not indicate specific customer usage of Conan products. 10
11 Conan 1.0mm Fine Pitch Mezzanine Features for reliability and reduced business risk Noble metal plating in contact areas protects against environmental corrosion and wear. Blade-on-beam design resists peeling damage Formed contacts provide smooth mating surface Passive latches click to signal engagement and protect against accidental unmating 11
12 Conan 1.0mm Fine Pitch Mezzanine Features for reliability and reduced business risk Lead-in and polarization assist proper alignment during blind mating Surface mount hold-down increases mechanical strength after soldering. 12
13 Conan 1.0mm Fine Pitch Mezzanine Features for SMT compatibility and cost-efficient manufacturing 0.1mm co-planarity and tin-lead over nickel in solder areas enable excellent solder joints LCP resin withstands reflow soldering temperatures Surface mount hold-down requires zero force during placement Optional orientation posts (non-protrusive) assist hand placement Tape & reel packaging (per EIA 481) with vacuum pick-up caps supports cost-effective automated placement 13
14 Conan 1.0mm Fine Pitch Mezzanine Electrical characteristics for sustained performance Current rating: Contact resistance: 1 amp per contact; Rated with all contacts energized Mated Height Initial After environmental exposure (mm) (milliohms-max) (milliohms-max)
15 Conan 1.0mm Fine Pitch Mezzanine FCI Competitive Advantages Conan click assures full mating Higher un-mating force, yet easy zipper dis-engagement Many standard stack heights (5) in tight range Proven reliability of blade-on-beam design Short lead-times and available capacity 15
16 FCI-TTI Fine Pitch Mezzanine BergStak 0.8mm 16
17 BergStak 0.8mm Fine Pitch Mezzanine Extra-ordinary Product Range; Benchmark Performance Key Markets and Customer Needs Customer Value Product Characteristics Features and Benefits Designed for High Reliability Value Summary Appendix 17
18 BergStak 0.8mm Fine Pitch Mezzanine Extra-ordinary Product Range; Benchmark Performance Key Markets and Applications Communications Routers and Switches IP Phones Data Servers Graphics cards Expansion cards CardBus Embedded Office equipment Industrial and instrumentation Test and Measurement Portable terminals Point-of-Sale Terminals 18
19 BergStak 0.8mm Fine Pitch Mezzanine Extra-ordinary Product Range; Benchmark Performance Key Market Customer Needs Product and Performance Fine pitch, High density Wide product range Number of contacts Stack heights Low applied Cost SMT Automation friendly Optimal Reliability and Performance Easy to mate Responsiveness and Availability Lead times and MOQs (Dual-sourcing) 19
20 # Diff Pairs (per linear cm) Mezzanine Connector BTB Roadmap Density 50 Available Development/ innovation Future development/ innovation TwinMezz mm MezzoStak MEG-Array GIG-Array AirMax Mezz Xcede Stacker mm BTB BergStak 5 Ribcage Conan Minitek 3 Quickie Dubox Bergstik Performance 0 (Gb/s) Connector Performance Shown: Actual realized performance depends on board layout Transmit/Receive (TX/RX), stack height and signal conditioning (equalization) in chips 20
21 Comparison, Other FCI Standard Products FCI Mezzanine Connector Mated Heights 34 mm 16 mm 14 mm BergStik Dubox Minitek BergStak 0.8 mm 12 mm 10 mm Rib-Cage 8 mm 6 mm 4 mm Conan 1.0mm.5mm Mezz 2 mm
22 BergStak 0.8mm Fine Pitch Mezzanine Extra-ordinary Product Range; Benchmark Performance Product Distinctions BergStak 0.8mm connectors satisfy customers who want the most scalable, standard, high density mezzanine interface with the widest range of contact counts and stack heights. BergStak 0.8mm connectors employ small electrical contacts in a precision housing to create a durable, damage-resistant interface. 22
23 BergStak 0.8mm Fine Pitch Mezzanine Extra-ordinary Product Range; Benchmark Performance Fine pitch design saves PCB space 0.8mm double row contact pitch provides roughly 25 contacts per linear centimeter 63 contacts per linear inch 40 Positions, Smallest Size 23
24 BergStak 0.8mm Fine Pitch Mezzanine Extra-ordinary Product Range; Benchmark Performance Low-to-high contact count satisfies many diverse applications 9 sizes 40, 60, 80, 100, 120, 140, 160, 180, 200 High Input-Output accommodates high speed patterning 24
25 BergStak 0.8mm Fine Pitch Mezzanine Extra-ordinary Product Range; Benchmark Performance Extra-ordinary stack height versatility 12 heights 5mm to 16mm 1mm increments Adapts easily to complex electromechanical packaging schemes. 25
26 BergStak 0.8mm Fine Pitch Mezzanine Extra-ordinary Product Range; Benchmark Performance Designed for High Reliability Easy Mating Polarization and generous lead-in angles align for accurate mating Blade-on-beam design prevents stubbing and contact damage Easy un-mating Blade-on-beam contacts allow peeling from one end to ease un-mating 26
27 BergStak 0.8mm Fine Pitch Mezzanine Extra-ordinary Product Range; Benchmark Performance Designed for High Reliability Noble metal platings protect contact base metal from the environment Coined contact tips on plugs and receptacles assure smooth, safe wiping action during connector mating 27
28 BergStak 0.8mm Fine Pitch Mezzanine Extra-ordinary Product Range; Benchmark Performance Designed for High Reliability Short point-of-contact receptacle enables early mating and late unmating; System reliability increases because PCB stack height tolerances are more forgiving. 28
29 BergStak 0.8mm Fine Pitch Mezzanine Extra-ordinary Product Range; Benchmark Performance Designed for High Reliability Refined high-spring Beryllium Copper receptacle contact Increased stock thickness preserves normal force after cycling Precision-tapered contacts control mating stress Coined tip with reduced radius focuses pressure to maintain normal force. Durability: 100 mating cycles Coined tips Tapered beams Thicker stock 29
30 BergStak 0.8mm Fine Pitch Mezzanine Extra-ordinary Product Range; Benchmark Performance Designed for Low Cost PCB assembly Vacuum pickup caps and Tape-and-Reel packaging support automated PCB assembly IR-Reflow process compatible Tapered board locator eases hand-placement of connector on surface mount printed circuit board. 30
31 FCI-TTI Fine Pitch Mezzanine MezzoStak 0.5mm 31
32 MezzoStak 0.5mm Fine Pitch Mezzanine Hermaphroditic mates-to-itself design simplifies business.5mm high density contact pitch in two rows Stack heights offered: 4mm to 7mm Sizes offered: 20 to 70 positions Two versions address unique customer requirements Standard- Includes solder hold-downs for added support and PCB polarization locator pegs to aid PCB assembly Short- Omits hold-downs and pegs to save space 32
33 MezzoStak 0.5mm Fine Pitch Mezzanine Hermaphroditic mates-to-itself design simplifies business Key Markets I&I POS, Retail, Metering Automatic Identification and Data Capture (AIDC) Medical Diagnostic Machine-to-machine Renewable Energy Systems Data and Communications Disk Drive when within core range of heights and sizes Motor Vehicle 33
34 MezzoStak 0.5mm Fine Pitch Mezzanine Hermaphroditic mates-to-itself design simplifies business Hermaphroditic Design Reduced product mix simplifies Connector selection Documentation Component maintenance Consolidates part numbers and components Increased relative volumes Reduced costs for FCI and its customers. 34
35 MezzoStak 0.5mm Fine Pitch Mezzanine Hermaphroditic mates-to-itself design simplifies business Precision contact interface Dual-point, fault tolerance High un-mating force Operating temp.: -40 to 125 degrees C satisfies extreme industrial applications Controlled SMT lead co-planarity Satisfies stringent assembly requirements Consumes less solder paste 35
36 MezzoStak 0.5mm Fine Pitch Mezzanine Hermaphroditic mates-to-itself design simplifies business Four guidance scoops permit easymating even when mis-aligned 36
37 MezzoStak 0.5mm Fine Pitch Mezzanine Hermaphroditic mates-to-itself design simplifies business Easier mating than competitors, even with the hermaphroditic design that is part plug / part receptacle Validated by measuring maximum allowable mismatch for good mating X axis Y Axis 37
38 MezzoStak 0.5mm Fine Pitch Mezzanine Stack Height Matrix 2.0mm, 2.5mm, 3.0mm, 3.5mm Portfolio Connector 1 Mating height Stack Height Connector 2 Mating height also 2.0mm << 4.0mm >> also 2.0mm 2.0mm << 4.5mm >> 2.5mm also 2.5mm 2.0mm 2.0mm 2.5mm also 3.0mm 2.5mm << 5.0mm >> << 5.5mm >> << 6.0mm >> also 2.5mm 3.0mm 3.5mm 3.0mm also 3.0mm 3.5mm 3.0mm << 6.5mm >> 3.5mm also 3.5mm << 7.0mm >> also 3.5mm For status of product release, please consult customer drawings 38
39 All information on Fine Pitch Mezzanine can be found on: 39
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