Measuring on Machine Tools Probing Systems and Software

Transcription

1 Measuring on Machine Tools Probing Systems and Software

2 Your Solution Partner in Machine Tool Probing m&h designs and manufactures precision made, highquality, dependable probe systems for use in machine tools. Technical innovation focused on our customer s manufacturing processes lies at the heart of our development process. Innovative touch probes and tool measuring systems state-of-the-art technology and highest quality User-friendly software solutions Application-oriented measuring solutions Customer-oriented service worldwide The Hexagon Metrology worldwide sales and service network offers qualified advice and local service, quickly and effectively. As a part of Hexagon Metrology, m&h stands for innovative metrology for machine tools. m&h Probes and Tool Measurement Systems offer: Trouble-free, easy operation in the workshop Simplest use and maintenance for the operator Quick battery replacement without tools Easy stylus changes Highest precision and process reliability Precise measurement by first probing No interruptions from false triggering Wear-free measuring mechanics Dependable activation methods Durable Construction Stainless steel housing Sealed from contamination to the IP68 standard Rugged protection of the measuring mechanics Reliable Signal Transmission Transmission of measuring and temperature data to the control even under extreme conditions Interference-free infrared transmission through HDR technology (High Data Rate) Patented SCS-Technology (Self-Channel-Select) radio transmission Compatibility Compatible with all earlier m&h probe systems Works with all measuring software on the machine tool m&h infrared probes with Chameleon function are compatible with nearly all other IR probes on the market Application support Customer-oriented standard solutions Powerful, user-friendly software

3 Probes and Tool Setters with infrared transmission 1 Infrared Touch Probe IRP Modular probe used on vertical and horizontal machining centers. Adjustable trigger force supports complex measurement tasks, including measurements deep inside of workpieces. Includes Chameleon function providing compatibility with nearly all other IR probe systems on the market. 3 2 Infrared Touch Probe IRP40.01/THERMO-LOCK Compact probe with bi-directional transmission used on HSC machines with small shanks and small tool changers as well as on lathes. Shanks equipped with THERMO-LOCK technology prevent heat transfer from the spindle to the probe, enabling precision measurement even with large temperature differences. 3 Temperature Probe IRTP25.44 Probe with infrared transmission for automatic workpiece temperature measurement (patented). Temperature measurement can be used to control manufacturing processes and to adjust machining parameters during production. 4 4 Pick Up Tool Setter IRPT35.40 Patented, innovative tool setter with infrared transmission used in machining centers and 5 axis machines. Mounting/dismounting is possible both manually and fully automatically without interfering in the work area of the machine. 5 Infrared Tool Setter IRT35.70 Tool measurement system for milling machines and machining centers. The measuring system works with infrared transmission and enables flexible tool measurement and breakage detection. Mounting directly on the machine table at different locations is made possible by magnetic clamping. It has a very high level of repeatability when placing it in the machine, also with twin table machining (patented). 5

4 Probes and Tool Setters with radio-wave transmission 6 Radio-wave Touch Probe RWP20.41 Modular probe for the use on large sized machine tools. Adjustable trigger force supports complex measurement tasks, including measurements deep inside of workpieces. 6 7 Radio-wave Touch Probe RWP38.41 Compact, modular probe with adjustable trigger force used on machine tools with limited tool diameters and limited Z-Axis height. Ideal for complex measurement tasks. 7 NEW 8 Temperature Probe RWPT20.44 Probe with radio transmission for automatic workpiece temperature measurement. Temperature measurement can be used to control manufacturing processes and to adjust machining parameters during production. 9 Radio-wave Tool Setter RWT35.50 Freely positionable tool measurement system with radio transmission for vertical lathes, large mills, and machining centers. Held in place with magnetic force, it can be placed anywhere in the machining area without tools. Wireless operation and minimum footprint ensure maximum use of the machining area. 8 9 NEW

5 Laser Tool Setters and Tool Setters 10 Laser Tool Setter LTS35.60 Premium measuring system made of stainless steel for non-contact precision measurement of even the smallest tools starting at mm. A focused laser and integrated cleaning jets, with supersonic air to clean the cutter edges, guarantee the highest precision in every production situation. Simple assembly and alignment on the machine ensure rapid use. Premium Laser Tool Setter LTS35.65 Cost-efficient standard laser tool setter for everyday measuring tasks on the machine tool for tools from Ø mm. Integrated m&h cleaning nozzles and air curtain during measuring prevent pollution. Simple measuring cycles ensure high functional reliability and easy handling. Standard 12 Tool Setter TS35.10 Variable-height tool setter with adjustable probing force used to determine tool geometry in milling machines and machining centers. Both dynamic as well as static measurements are possible. 12 Production Probe 13 Production Probe PP41.00 A very compact probe which is completely compatible with existing systems on the market, used on tool grinders, cylindrical grinders, rotary transfer machines, and for special measurement tasks. 13

6 3D Form Inspect Software... the original, since 2002 a leader in the market! 3D Form Inspect software enables quick, simple on-machine measurement and reporting of critical geometries and shapes on all sides of the part using all machine axes, saving time, providing process reliability, and enhancing quality. Save costs increase competitiveness No sending parts to the CMM for intermediate checks On-machine reworking without tearing down the set up No downtime waiting for measurement results Documented measurement results Define the optimum work offset corresponding to the part surface Universally applicable Extensive import filters for CAD surface data Available for almost all CNC controls Easy to Use Intuitive user interface Familiar measurement functions, designed for the machine operator Probe collision detection provides safety and confidence

7 PC-DMIS NC Gage Software... measuring made easy! PC-DMIS NC Gage sets the new standard for measuring on the machine tool. Developed for easy, quick and safe application of touch probes without requiring the operator to have programming skills or special knowledge of measuring technology. The unique teach-in method in manual operation enables a dialogue-based procedure. This process will immediately deliver the desired result. Setup operation of the machine, manual measuring cycles as well as automatic measuring and logging it is a child s play. PC-DMIS NC Gage is available in different versions. The Basic Version enables teach-in measurement of basic geometries and programming. The Advanced Version offers the complete range of functions for 3-axis machines, measuring and evaluation functions for changing zero points as well as generation of result protocols. Option for Advanced Version: Measuring on 5-axis machines Option for Advanced 5-axis Version: Kinematic Setup for 5-axis machines the basis for precision The KINEMATIC SETUP function enables the operator to check the correctness of the machine geometry and the compensation values at any time and to make corrections, if necessary. > Calibrate with touch probe and calibration ball > Display and print report > Create variables and transfer them to the control

8 m&h Inprocess Messtechnik GmbH is the technological leader in on-machine gauging. Today many well respected companies around the world can be found using m&h probe systems and software. m&h is characterized by its strengths in: machine tool know-how, continuous technical innovation, focusing on customer manufacturing processes, and application engineering. Individualized, customer focused advice and development of special applications are part of our commitment to excellence. A worldwide sales and support network ensures m&h products are available wherever your business takes you. m&h Inprocess Messtechnik GmbH Am Langholz Waldburg Germany Tel +49(0) Fax +49(0) vertrieb@mh-inprocess.com Hexagon Metrology Part of Hexagon Group All rights reserved. Service Competence Center Europe m&h Inprocess Messtechnik GmbH Am Langholz Waldburg, Deutschland Tel +49 (0) Fax +49 (0) service@mh-inprocess.com Service Competence Center North America Hexagon Metrology Ltd Mainway Drive Unit #2D Burlington, Ontario L7L 5Z1, Kanada Tel Fax service@mh-probingsystems.com Service Competence Center South America Hexagon Metrology Sistemas de Medição Ltda - Matriz América do Sul Av. Eng. Eusébio Stevaux, São Paulo, Brasilien Tel Fax rogelio.moreira@hexagonmetrology.com Service Competence Center Asia Hexagon Metrology (Qingdao) Co., Ltd. - Qingdao Precision Center 188 Zhuzhou Road Qingdao, Shandong, China V.R. Tel Fax zike.yang@hexagonmetrology.com 26/11 - Subject to change without notice