INSTRUCTIONS GEI-25372J TEST PLUGS FOR DRAWOUT RELAYS AND METERS TYPES XLA12A AND XLA13A GENERAL ELECTRIC

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1 GENERAL ELECTRIC XLA13A AND XLA12A TYPES DRAWOUT RELAYS AND METERS FOR TEST PLUGS INSTRUCTIONS GEI-25372J

2 J Fig. 2 XLAL3A Test Plug I I 9 C., GEI Test Plugs for Drawout Rel2ys and Meters /,);. 3 Fig. I XLAI2A Test Plug

3 The Type XLA test plugs are used to test drawout into the bottom of a relay with numbers one to ten upside do n. Thus, the contacts of the inserted APPLICATION TYPE XLA 3 sot no ;uch assurance is qi vt-n wi th -sp, Ct to j(x5j I rod, s,nd,r,l;n.,n,e.; hec,.usr- th-y vary tjrelt 19. P ie extent rt-qtr, r-,1 th, prxir;-s-i.-sc,-ib d hr-rein net applicable.in.st, IFEE and NEMA standards; he purchaser s ourposes, the matter should be refcrr-d to the G,-n, ral Ei,-clric Company. Iurt her nformo tion b s i red or should prirti color probi. ms 1 rise which or,- not covered s ufti ciently for ever9 posihle contingency to bc met in connection w1tj, installation, operation or ntjintenince. Should nameplate, and the corresponding contact fingers are to ten upside down. By the same token, numbers eleven binding posts are numbered. Numbers one to ten, corre of its desiqn, the XLA13 test plug cannot be inserted any current transformer secondaries will be short cir number eleven to twenty appear upside down. Because when the plug is inserted in the too of a relay. when usrng this plug in the bottom of a relay, while the XLA13A test plug does not disturb the current trans each test plug. See Fig. 4. molding with ten electrically separate contacts. Each The contact fingers on the red side are connected to The XLA13A test plug consists of a black Textolite* right, while numbers eleven to twenty are upside down. clips and short-circuiting clips are furnished with Removable test links for through connection, test It is impossible, due to its construction, to insert numbered on each side of the test plug. When usinq thumb nuts and engage the relay internal connections. connected to the inside binding posts with the black Textolite* molding with twenty electrically separate The XLA12A test plug consists of a black and red XLA1 24 The concentric binding posts are numbered on the XLAI 34 CONSTRUCTION able. posts. The ten contact fingers on the black side are uited by shorting bars in the case. The insertion of only be used when a separate source of power is avail the plug into the bottom of a relay with numbers one the outer binding posts with the red thumb nuts and to ten, corresponding to the relay studs, appear up to twenty will always appear in the upriqht position Fig. 2. When the relay connecting plug is withdrawn former shorting arrangement. The diagonally stagoered sponding to the relay stud connections, appear upright the source that feeds the equipment. The XLA13A can engage the equipment case stud connections. See Fig. the test plug in the bottom of the relay, numbers one appi led to the relay from either a separate source or relays and meters. The XLA12A enables pot er to be contact finqers connected to ten concentric binding contact terminates at a separate binding post. See XLA1 24 XLA13A A conventional representation of test conn No external provis.ons need be made for The. e nstrtictions dv not porport to cover oil dt ii1s or v.jrotion;; in equipment nor to provide for serted under the red thumb nuts before the test may be obtained. The long, open end link is used used if desired. These links are also provided are provided so that standard test clips can he with a hole so that a secure bolted connection used to make through connections, relay stud to this test plug (See Fig. 6). The U shaped link is Several pieces of hardware are supplied with secondary connection be short circuited when ap are sho- n in Fig. 3. plying current from an external source to the re nected together using the short circuiting link connecting fingers in the case. Power source wiring diagram for type JAC overcurrent relays connections can be secured to the studs of the relay, the test plug should be carefully inspect tested does not come into contact with any of the and that these connections are tight. lay. Before the test plug is inserted into the ections used in wiring diagrams is shown in Fig. shorting current transformer secondaries or any 9. An outline of this plug is shown in Fin. 11. receive current from CT secondaries that the CT XLA12A test plug in conjunction with relays that It is very important that when using the test pluq for the connecting plug. moving the relay cover and subs titutinq either ed to insure that the proper terminals are con Routine testing can he accomplished by re case terminal. Two sizes of corrugated end links normally closed contacts. This link must be in plug is inserted in the relay unit. Typical separate source test connections and normally closed contacts because the olug is so designed that the side away from the relay to be TESTING plug will always he toward the relay. to short-circuit any current transformers and any plug by the black thumb nuts. FOR DRAWOUT RELAYS AND METERS TEST PLUGS

4 -- GEI Test Plugs for Drawout Relays and Meters CONTACT CIRCUIT Fig. 3 Typical Separate Source Connections and Wiring Diagram for Testing an IAC Overcurrent Relay Using the XLAI2A Test Plug TEST-CLIP OR BOLTED CONNECTION I LINXS SHORT-CIRCUITING LINc THROUGH CONNECTION LIN( Fig. I Test Links in Use on the XLAI2A Test Plug 4

5 Co Co I, a Test Plugs for Drawout Relays and Meters qet LI) LI) LI) Co c7, U- Type XLA test plugs are shipped in individual SHIPPING - UNPACKING An outline diagram of the XLA13A test plug is shown in Fig. 1. shown in Fig. 12. test plug connections used on wiring diagrams is cartons which may be used for storage. All neces to the nearest Sales Office of the General Electric RENEWAL PARTS the transportation company and the nearest General Company, giving the name of part wanted, quantity A conventional representation of the XLA13A are shown in Fig. 5. Electric Sales Office should be notified. Orders for renewal parts, should be addressed Typical separate source test connections and wiring diagram for Type IAC overcurrent relays Immediately upon receipt of the test plug, an evident a damage claim should be filed at once with examination should be made for any damage sus tained in transit, If injury or rough handling Is sary hardware is packed in the IndivIdual carton. required and complete nameplate data. Using the XLAlA Test Prug Fig. 5 Typical Separate Source Connections and Wiring Diagram for Testing an IAC Overcurrent Relay )24239 T.Th6H CON N CCVI ON LINK 6377,471 SHORT-CIRCUITING LINK LARGE TCS1 CLIP SMALL TEST-CLIP BLACK 11111MB NUT 5 Fig. 6 Accessory Links for the XLA Test Plugs

6 ,,JJ///,///////7777/ S. MARKED RELAY CONNECTIONS FINGERS BLACK THUMB NUT BLACK SIDE CONTACT- 6 * Revised since last issue Test Plug Connections Test Plug Connections * Fig. 9 Conventional Representation of XLAI2A Fig. ID Conventional Representation of XLAI3A Pr N \ ) TEST PLUG IRDIIDAI (7 Sf AEtI AlLAY.DICATES,u.t(R I iivh I I lid COANECTIDA,IAA CIACuP PAL LIAR IRDICA ES.DAN (CI POND (S I.RO,G :)AI(ZDIOM REEl c:..c:t IDNI 18,ACRI INDICATES AlLAY Fig. 8 Sectional View of XLAi3A Test Plug Showing Internal Wiring FflP RFIAY CONNECTIONS : : A coniaci FINGERS in I HI FUR RELAY LUNNLU II UN Fig. 7 Sectional View of XLAI2A Test Plug Showing Internal Wiring RED THUMB NUT MARKED STUD CONNECTIONS RED SIDE /////7/ GEI Test Plugs for Drawout Relays and Meters I Cl S ifl S U, U- l cc S LC) CR4 U- C ) I-, U, L RD SD ) -C S (

7 Fiç. 2 (59A23o) Fig. II (K [3]) z I 1 -n = -.,.4. >c 1 I C. C - t1l f- * -1, L P1-4 o C -: jo o - =- <Fl C -4 - :-i -4 rio CL.4. -v 2 C LZ 11-I oz oq.4. -i.4- C-li -:1-1

8 GE Power Management 215 Anderson Avenue Markham, Ontario Canada L6E 1B3 Tel: (95) Fax: (95)

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