145KV MODULAR SUBSTATION. tgood.com. Energy, Fast!
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1 145KV MODULAR SUBSTATION tgood.com Energy, Fast!
2 The TGOOD 145kV Compact GIS Substation reduces construction times to between 3 and 6 months and uses only 20% of the space required by a traditional substation PRODUCT CONCEPT TGOOD engineers set out to create a better urban substation, patenting 38 features that combine to create a next generation solution for modern cities and industrial sites around the globe. Increased urbanization and growing demand for electricity necessitates new substation construction in congested built-up areas. Traditional substations create fears of noise and radiation and may be prone to vandalism. Traditional substations require a footprint of up to 3300m 2 and require at least 18 months to construct, straining scarce land resources and subjecting the area to expensive and unsightly construction projects kV Compact GIS Substation
3 KEY BENEFITS SPEED Compared to traditional substations, construction times are reduced to between 3 and 6 months and commissioning times are reduced to just one month or less. SPACE SAVINGS Compact substations reduce the land space required to as little as 420m 2, conserving valuable land in congested urban and industrial areas. SAFETY AND APPEARANCE Acoustic and electromagnetic shielding reduce noise and radiation for safe and silent operation (below 40dB). E-House enclosures are safe to touch and provide exceptional protection against vandalism. Custom paint work helps the station blend in with surroundings kV Compact GIS Substation 3
4 Entire substations ready for turnkey operation in just 6 months 4
5 Typical Timeline:145kV Compact GIS Substation WEEKS DESIGN MANUFACTURING TRANSPORT CIVIL WORKS INSTALLATION COMMISSIONING 3 weeks 8 weeks 14 weeks 6 weeks 5 weeks 4 weeks TOTAL: 26 weeks Configurable modules vastly reduce design and manufacturing times. In-house manufacturing of E-House shells and electrical components allow for rapid customization. Modular E-House reduces shipping costs and allows for easy transport. TGOOD is strategically located in major port city of Qingdao, China. Rigorous factory testing reduces commissioning times to one month or less. 145kV Compact GIS Substation 5
6 TGOOD holds 38 patents on technologies used in the 145kV Compact GIS Substation Typical layout with 2 x 50MVA transformers requires a footprint of only 550m 2 (pictured) 14.5m 6 145kV Compact GIS Substation
7 38m Low audible noise and electromagnetic emissions make this product attractive for densely populated areas. PRODUCT OVERVIEW Sealed design provides outstanding performance in harsh environments, including high altitude, heavily polluted, coastal, desert and arctic sites. Modular building block structures allow for multiple arrangements that maximize available space. Intelligent design eliminates the need for traditional buildings, walls, and support structures while allowing for remote control and operation. Damping technology eliminates seismic effects on GIS in earthquake-prone areas. Corrosion resistant coatings and maintenance free GIS modules deliver an operational lifespan of up to six decades kV Compact GIS Substation 7
8 Substation modules are designed to maximize use of available space and can be arranged to fit a wide variety of locations 8 145kV Compact GIS Substation
9
10 THE WORLD S MOST COMPACT GIS SUBSTATION SOLUTION BUILDING BLOCKS SEVEN COMPACT MODULES 145kV prefabricated GIS module. 36KV prefabricated GIS switchgear module. 15KV prefabricated AIS switchgear module. Monitoring and control equipment module. Prefabricated transformer module. Neutral grounding module. Reactive power compensation module. KEY ADVANTAGES PREFABRICATED MODULES Customized layouts conform to space and topography requirements. KEY COMPONENTS PREFABRICATED MODULES Incoming and outgoing connections made with shielded cables. Air to overhead GIS bushings also available. Lightning surge arrestors. Perimeter protection systems and video surveillance systems. Internal and external lighting, emergency lighting. Positive pressure environmental control system. Smoke detection and SF6 monitoring system with alarm. Balconies, stairways, escape doors with panic bars. Electrical equipment kept in a constant temperature and humidity, dust-free operating environment The substation is largely maintenancefree, remotely controlled and operated. Custom paint schemes enhance appearance and beautify neighbourhoods. Advanced construction methods deliver a useful lifespan of six decades kV Compact GIS Substation
11 SIDE VIEW 145kV Prefabricated Cabin 15kV Prefabricated Cabin Prefabricated Cabin for Low Voltage, Protection and Control Equipment 15kV Prefabricated Cabin TOP VIEW kV Prefabricated Cabin 145kV Prefabricated Cabin 15kV Prefabricated Cabin 2000 Fire Exit Fire Exit Transformer Prefabricated Cabin Transformer Prefabricated Cabin 145kV Urban GIS Substation 11
12 145KV PREFABRICATED GIS MODULE GIS MODULE FEATURES Incoming and outgoing 145kV lines: overhead, cable. Largely maintenance free GIS modules. Compact inline arrangement. Operating voltage up to 145kV, shorttime withstand current of 40kA, breaker rated current of 3150A, busbar rated current of 4000A. Arc-quenching breaker design has a lifespan of 10,000 mechanical operations and short-circuit trip lifespan of up to 22 operations. Three position switch integrates isolation and earthing switches into a single module. Each three-phase GIS module is only 0.8m wide. Aluminum alloy tanks provide corrosion resistance and eliminate eddy current losses. STRUCTURAL ARRANGEMENT Standard, configurable prefabricated modules for fast assembly. Modules shipped separately for fast transport. Inline layout with fixed maintenance corridor. SF6 monitoring system with alarm and automatic ventilation system. Utilizes damping technology to reduce effects of seismic activity on GIS kV Compact GIS Substation
13 TOP VIEW 1030 Inspection Passage Inspection Passage kV Urban GIS Substation 13
14 15KV AND 36KV PREFABRICATED SWITCHGEAR MODULES 15KV MODULE FEATURES STRUCTURAL ARRANGEMENT Micro Positive Pressure Air Conditioner #1 Ground Transformer #1 PT Cabinet 1-1 Capacitor Capacitor Incoming and outgoing 15kV lines: outdoor busbar, cable. Standard, configurable prefabricated modules for fast assembly. Maintenance-free vacuum circuit breakers available. 36KV MODULE FEATURES Incoming and outgoing 36kV lines: cable. Fully insulated and sealed gas insulated switchgear eliminates maintenance and ensures safe and reliable operation. Maintenance-free SF6 and vacuum circuit breakers available. One quarter the size of the equivalent conventional AIS switchgear module. German-engineered arc-resistant switchgear design ensures highest level of personnel safety. Arc-resistant switchgear cabinet doors incorporates mechanical interlock labyrinth seals. Integrated switchgear cabinets allow for compact and transportable modules. Single-row layouts simplify maintenance access. Cable shaft integrated into module. Very early warning fire alarm and fault detection. Micro Positive Pressure Air Conditioner Cable Shaft kV Compact GIS Substation
15 TOP VIEW: 15KV MODULE Cable Shaft Cable Shaft Cable Shaft Cable Shaft Cable Shaft Cable Shaft 1-2 #1 Incoming Side Cabinet #1 Incoming Cabinet #8 Outgoing #7 Outgoing #6 Outgoing #5 Outgoing Backup Outgoing Bus Isolation Cabinet Bus Switch Cabinet #4 Outgoing #3 Outgoing #2 Incoming #2 Incoming Side Cabinet #2 Outgoing #1 Outgoing #2 PT Cabinet Backup Outgoing 2-1 Capacitor 2-2 Capacitor #1 Ground Transformer Micro Positive Pressure Air Conditioner TOP VIEW: 35KV MODULE Cable Shaft #1 Incoming Cabinet Backup Outgoing #1 Outgoing #2 Outgoing #3 Outgoing #4 Outgoing #5 Outgoing #6 Outgoing Bus Isolation Cabinet Bus Switch Cabinet #7 Outgoing #8 Outgoing #9 Outgoing #10 Outgoing #11 Outgoing Backup Outgoing Backup Outgoing #2 Incoming Cabinet Micro Positive Pressure Air Conditioner 145kV Compact GIS Substation 15
16 PREFABRICATED TRANSFORMER MODULE MAIN TRANSFORMER Capacity range of 20MVA~60MVA without fans depending on power load density. Main transformer windings may be two or three winding. On-load tap changers available. Transformer body is completely enclosed while radiator cabinet is perforated to facilitate cooling. Online dissolved gas-in-oil analyzer. Sound barrier technology: German technology reduces transformer noise to below 40dB. Firewall technology: double steel casing allows the inner wall of the module to completely replace a traditional firewall. Electromagnetic shielding technology: full metal shielding attenuates electromagnetic radiation. Insulated cable bushings at 145kV primary and 36/15kV secondary. Standard, configurable prefabricated modules for fast assembly kV Compact GIS Substation
17 TOP VIEW PREFABRICATED TRANSFORMER CABIN Radiator Cabinet Transformer Box Body 145kV Compact GIS Substation 17
18 PROTECTION AND CONTROL MODULE PROTECTION SYSTEMS State of the art protective relaying systems designed to meet the highest utility standards. AUTOMATION AND CONTROL Remotely accessible control systems allow for real-time operation of the substation with a wide range of SCADA systems for remote metering and data collection. UTILITY SYSTEM Fire alarm systems, security systems, video surveillance and environmental monitoring available. MAINTENANCE ACCESS Rear access door allows for easy overhaul of secondary equipment modules. STATION SERVICE POWER Highly reliable and redundant DC charger and battery systems provide uninterruptible power to all circuit breakers and control devices. Absorbent Glass Mat battery technology eliminates the need for a separate ventilation battery room kV Urban GIS Substation
19 TOP VIEW Positive Pressure Climate Control System Battery and Charger Systems 26 Protection and Control Module Assorted Protection and Control Panels Positive Pressure Climate Control System 145kV Compact GIS Substation 19
20 AUXILIARY SYSTEMS REACTIVE POWER COMPENSATION MODULE Substation power-factor correction and/ or harmonic filtering may be included as a module. Capacitor banks may be tuned or detuned as required for the application. Fixed or variable stages of compensation available. NEUTRAL GROUNDING MODULE Customers may choose between solid grounding, resistive grounding, reactor grounding or resonant (Peterson coil) grounding. Zigzag transformer grounding also available. CLIMATE CONTROL AND ALARM SYSTEMS System guarantees ideal environment for reliable operation and long lifespan of electrical components. Patented positive-pressure and air conditioning system provide a constant temperature and constant humidity, dustfree operating environment. Positive pressure environmental control system ensures that internal cabin pressure is always greater than external atmospheric pressure (typically 105%) to repel dust. This technology has been tested and proven in the world s harshest operating environments, including the world s highest railway in Tibet. Alarm system detects deviations from standard operating tolerances to ensure safe and reliable operation. Early warning fire alarm is calibrated to detect a fire hazard hours before visible smoke is produced while eliminating the risk of false positives. Climate control system utilizes a heat pump to precisely control the cabin temperature and humidity at all times kV Compact GIS Substation
21 Positive Pressure Environmental Control System Constant temperature and humidity, with an internal air pressure greater than outside (typically 105%), ensures dust does not infiltrate building 1. Foam-Insulated Panels (with Bridge-Cutoff Insulation Technology) 2. Make-up air from outside 3. Heat pump exhaust, shown cooling building 4. Return air (inside air combined with make-up air to maintain positive-pressure environment) 5. Inside air 145kV Compact GIS Substation 21
22 Our insulation methods effectively eliminate thermal bridging across steel parts, providing the best overall thermal performance in the E-House industry INSULATION DETAIL: CORNER COLUMN 1. Thermal Barrier 2. Spot Weld 3. Injected Foam Insulation 4. Internal Metal Surface 5. External Metal Surface LAYERED ANTI-CORROSION TECHNOLOGY 1. Sandblasted Steel Frame 2. Hot Zinc Layer 3. Zinc + Paint Layer 4. Epoxy Coating 5. Hammertone Finish INSULATION DETAIL: PANEL 1. Internal Metal Skin 2. Thermal Barrier 3. Injected Foam Insulation 4. Spot Weld 5. External Metal Skin kV Compact GIS Substation
23 E-HOUSE DESIGN TYPICAL SPECIFICATIONS Switchgear cabinets are welded to the cabin floor for structural integrity. Wall construction: 2.5mm cold-rolled steel plate. Roof panel construction: 2mm coldrolled steel plate. Mechanical impact protection rating: 1K10. Seismic intensity rating: horizontal acceleration of 0.25g. DUAL LAYER PANELS Insulated panels are at least 50mm thick to effectively maintain internal E-House temperatures in all seasons and environmental conditions. THERMAL BARRIER Injected foam insulation with a thermal break between panels effectively prevent heat conduction and eliminates condensation. FIRE RATING Optional two hour fire rated designs available. WINDPROOF DOOR Windproof door remains open at an angle of 90 degrees to ensure personnel safety in high wind areas. ANTICORROSION TECHNOLOGY Layered anti-corrosion technology ensures thirty years of corrosion resistance before refinishing is required and an overall lifespan of six decades. Coating and spraying production lines are developed by the Nordson company in the United States. Hammertone finish incorporates anti-uv coating that provides at least a decade of fade and oxidation resistance. SEALED SEAMS Rubber seals qualify for IP33D rating on doors. E-House panel seams are not less than IP kV Compact GIS Substation 23
24 FLOOR LAYOUT OF THE 145KV CENTRAL POWER STATION IN THE CITY OF YULIN, SHANXI PROVINCE, CHINA kV Prefabricated Oil Reservoir #1 Lightning Rod H=35m 10kV Prefabricated Cabinet kV 145kV Prefabricated Cabinet Deployed on the Second Floor 6700 O Prefabricated Cabinet for 10kV Ground Transformer Arc-Suppression Coil #1 Primary Transformer #2 Primary Transformer 3 35kV Neu ~ kV Compact GIS Substation
25 Cabinet 35kV Prefabricated Cabinet 10kV Reactive Compensation Prefabricated Cabinet #2 Secondary Prefabricated Cabinet #1 Secondary Prefabricated Cabinet Duty Room Tool Room Archive Room tral Point Arc-Suppression Coil #2 Lightning Rod Project Final Stage Current Phase Remarks Primary Transformer 2X50MVA 2X50MVA 145kV Outgoing 6-outlet 5-outlet 1 backup outlet 35kV Outgoing 14-outlet 14-outlet 10kV Outgoing 10-outlet 10-outlet 10kV Capacitor Bank 1X4.8+1X3.6MVar 1X4.8+1X3.6MVar 10kV Arc-Suppression Coil 2x230kVA 2x230kVA 145kV Compact GIS Substation 25
26 FLOOR LAYOUT OF THE 145KV CENTRAL POWER STATION IN THE CITY OF HANDAN, HEBEI PROVINCE, CHINA Reactive Compensation Prefabricated Cabin Reactive Compensation Prefabricated Cabin Secondary Prefabricated Cabinet kV Prefabricated Cabin kV Prefabricated Cabin Deployed on the Second Floor #1 Primary Transformer #2 Primary Transformer 10kV Prefabricated Cabin Duty Room Tool Room Break Room Lightning Rod kV Compact GIS Substation
27 Project Final Stage Current Phase Remarks Primary Transformer 2X50MVA 2X50MVA 145kV Outgoing 2-outlet 2-outlet Backup 1-outlet Oil Reservoir 10kV Outgoing 8-outlet 8-outlet 145kV Compact GIS Substation 27
28 TGQDMK TGOOD Global Ltd. Unit B, 8/F, Shun Ho Tower, Ice House Street, Central, Hong Kong Tel: Fax: sales@tgood.com
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