FALSTROM COMPANY. Passaic, New Jersey. Integrated Electronic Enclosure Systems. July 2015

Transcription

1 FALSTROM COMPANY Passaic, New Jersey Integrated Electronic Enclosure Systems July 2015

2 Contents The Falstrom Mission Falstrom Introduction & History Customers Capabilities Products Compliance Quality Summary Falstrom Company 2

3 Falstrom Company Electronic Enclosure and Electromechanical Assembly Contract Manufacturer Specialty Engineering Services Small Business Privately Held Company Established Years DoD customer experience 37 Employees 65,000 ft 2 facility (10% Office) Location: 1 Falstrom Court, Passaic, NJ Falstrom Company 3

4 FALSTROM COMPANY -- Product Applications -- Falstrom provide electronic enclosures used to integrate mission critical equipment used primarily in major US Navy systems Shipboard Power Control Equipment Shipboard Control Consoles Shipboard Data Processing Equipment Carrier Electromagnetic Aircraft Launch Systems Radar, Sonar and Power Systems Flight deck test and training systems Ruggedized Automatic Test Equipment Communication Equipment Falstrom Company 4

5 Falstrom electronic enclosure systems are used in major US Navy platforms for the highest mission critical applications Virginia Class Sonar, Power and Control Systems Aircraft Carrier Electromagnetic Launch Systems (EMAL) & Power Systems Arleigh Burke Power and Control Systems Ohio Replacement Program Power Systems Falstrom Company 5

6 Falstrom History --- Since Proud Heritage and Future Vision Accomplishments and Mission 50 years of DoD experience Major US Navy Programs Tier One prime customers Continuing to serve our warfighters with the highest reliability products and solutions Falstrom Company 6

7 Falstrom Customers Falstrom has been recognized for its quality and performance by Tier one DoD primes. Our electronic enclosures and electromechanical assemblies are found in major United States military systems including Navy and Air Force mission critical platforms. We maintain our customers because of our technical capabilities, management skills and customer service.

8 Industry Recognition Lockheed Martin honors Falstrom Company as its 2010 Small Business of the Year for its performance on DDG modernization. Falstrom CEO Cliff Lindholm and Bill Caudle accepting award. Northrop Grumman Corporation Electronic Systems recognizes Falstrom Company for Raising the Bar in Performance. Falstrom CEO Cliff Lindholm and Frank Vucci accepting award. Northrop Grumman: Preferred Supplier From 1999 to present. Strategic Supplier Award Rockwell International: (Awarded Top Supplier 1992, 1994, 1996, 1997, 2000, 2003, 2004, 2005, 2006 Subcontractor of the Year 1993, 1998 & 2002) Lockheed Martin: Awarded Certified Supplier 1995, Small Business Subcontractor of the Year 1996, STAR Supplier 2010 DRS: Letter of appreciation: 2002 Falstrom Company 8

9 Falstrom Manufacturing and Engineering Services CAD Support EMI Design Support Engineering Services Manuf Design Service Electmech. Assemblies Metal fabrication Machining Welding Finish & Paint Integrated Enclosure Customer Value Welding Electromechanical Assemblies Integrated Enclosure

10 FALSTROM COMPANY Turn-Key Systems Enclosure Design Support o CAD o EMI o Component Engineering o Structural Metal Fabrication Enclosure Manufacturing Electronic & Mechanical Assembly Program Management Supply Chain Management Integration and Test Support Rapid Prototypes Falstrom turn-key service and experience enhances customer competitiveness Falstrom Company 10

11 Electronic Enclosures & Electromechanical Assemblies Products and Services Component Engineering Electromagnetic Env. Effects (E 3 ) Mechanical Design Services Program Management Electromech. Assemblies Component Selection Consultation Specification Control Drawing Preparation Program Parts Selection Plan Program Parts Management Obsolescence Management EMI/EMC control plan EMI test plans Full E 3 Analysis Capabilities Intrasystem EMC Design Guidance EMI/EMC Filtering, gasket and Shielding selection design Guidance Transient design consultation Plating services Welding consultation CAD Configuration Management Manufacturing Optimization Supply Chain Project Management Configuration Management Quality Assurance Master Schedule Risk Analyses Critical Path Management Connectors Cable Assemblies EMI Components Transient Suppressors Fuses Wire Harnesses Shock Mounts Transformers & Magnetics Power Supplies Switches Displays Falstrom offers high value (low risk and low cost) turn key electronic enclosures (or structures) with integrated electromechanical assemblies as a foundation of a system used to integrate the primary function(s). Electromechanical assemblies can be fully customer specified or selected in collaboration with Falstrom engineering services.

12 Engineering Services Computer Aided Design Manufacturing Engineering Welding Consultation EMI/EMC Analysis & Design Component Engineering Configuration Management Falstrom Company 12

13 Electromagnetic Environmental Effects (E 3 ) Engineering Systems EMI/EMC/EMP Engineering o Systems Requirements Flow Down and Allocation o Systems Architecture and Modeling EMI Design Implementation o Converting Free Field to Electronic Enclosure and Cable Surface Currents o Aperture Coupling Analysis o Gaskets Selection and Design o Filters and Transient Suppression o Cable Shielding Design o Electronic Circuit Survivability Analysis Time Domain and Fourier Analyses Lightning Modeling and Analyses EMI/EMC Control Plan Mil-Std-461F Conducted Emissions and Susceptibility Analyses Mil-Std-461F Radiated Emissions and Susceptibility Analyses Falstrom Company 13

14 Electric Field (V/m) Electromagnetic Environmental Effects (E 3 ) Modeling Free field Modeling Coupling of electromagnetic fields into electronic enclosures Modeling of induced electromagnetic fields internal to electronic enclosures Circuit susceptibility and survivability models EMP Free Field, E o (t) 6E+04 5E+04 4E+04 3E+04 2E+04 1E+04 0E E E E E E E E-06 Time (Seconds) Falstrom Company 14

15 Certified Welding Capabilities Falstrom welding expertise is recognized in the military industry. Our technicians and engineers are industry leaders. Our certified welders have experience over a broad spectrum of applications. Our certifications include: Fusion Welding Aluminum, Steel, Stainless Steel, and HY80 Steel MIL STD 248/271/278 MIL STD 1370/2219 o AWS D1.1 o AWS D1.3 o AWS D17.1 Resistance Welding: MIL W 6858 Processes weldments weighing up to 10,000 pounds High precision rack-mount chassis specifications Falstrom Company 15

16 Painting and Finishing Falstrom offers full painting and finish service for our enclosures. Mil-Spec Surface Treatments Painting Epoxy Coatings Water-borne Coatings Air Dry and Baked Finishes Large Cleaning and Processing Tanks High Temperature Pressure Washing Chemical Film per Mil-C-5541 Iron Phosphate Coating Flame Spray/Metalizing Falstrom Company 16

17 From Concept to Production Cold Plate Assembly From CAD Concept to Production Falstrom Company 17

18 Shipboard, Submarine & Surface Enclosure Systems Submarine Primary Power System Navy Power Interface System With Electromechanical Assemblies Navy Communication System With Electromechanical Assemblies Navy Nuclear System Falstrom Company 18

19 Electronic & Electromechanical Assemblies Cable Assemblies Connectors Power Supplies Transformers EMI Filters Transient Suppressors Fuses Fans Shock Mounts Wire Harnesses Junction Boxes Laboratory equipment to complex and fully integrated production Enclosures Falstrom Company 19

20 Navy Power Interface System (Electromechanical Assemblies & Enclosure) Enclosure Design Support Enclosure Manufacturing Program Management Subcontract Management Electronic Assembly o Cable Assemblies o High Voltage Capacitors o Transformers o Ground Straps o Connectors/Cable assemblies Mechanical Subassemblies Integration and Test Support Large Scale and Complex Electromechanical System for a US Navy Application Falstrom Company 20

21 Submarine Primary Power System Enclosure Falstrom Company 21

22 Navy Shipboard Communication System Falstrom Services Enclosure Design System Integration Cabinet Manufacturing System Test Supply Chain Management Electromechanical Assemblies Power Transformer Power Supplies Fans EMI Filters Connectors & Cable Assemblies Mechanical Subassemblies Full program management reduced Customer cost Falstrom Company 22

23 USAF Test Equipment Electronic Assemblies Enclosure Manufacture Subcontract & Program Management Integration and Test Falstrom Company 23

24 Falstrom Value & Partnership Small Business With Tier One Execution Extension of customer Capabilities Integrated electromechanical assemblies and power supplies EMI/EMC and Component Engineering Services Turn Key Solution Shorten Customer Supply Chain Prototype Development and Full Scale Production Legacy System (CAD + Full Program Management) Supply Chain Management Program Management Low Overhead Cost Structure Cost effectiveness, flexibility and experience complement customer capabilities Falstrom Company 24

25 Compliance ITAR EAR Executed Nondisclosure Falstrom Company 25

26 ISO 9001:2008 Certified Falstrom Company 26