World of Metal. HDC Series Cold Chamber Die Casting Machine. Ningbo Haitian Die-Casting Equipment Co., Ltd. HDC180T-HDC4000T

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Walter Harrington
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1 HDC Series Cold Chamber Die Casting Machine World of Metal HDC80T-HDC000T Ningbo Haitian Die-Casting Equipment Co., Ltd. ADD: No. Jiangnan Zhong Road, Xiaogang, Beilun, Ningbo, P.R, China. Zipcode:8 Tel: Fax : hjw@mail.haitian.com HT 0809-CV

0 Years of Experience 97 9 DELIVERY OF THE FIRST

HAITIAN PRECISION FOR SALES VOLUME WOR- LDWIDE, AND

PRECISION IS LISTED IN SHANGHAI ESTABLISHMENT STOCK

2 0 Years of Experience 97 9 DELIVERY OF THE FIRST ESTABLISHMENT INJECTION MOLDING MACHINE OF HAITIAN 98 REGISTRATION OF THE BRAND NAME HAITIAN ESTABLISHMENT OF HAITIAN BECOMES THE NO. HAITIAN PRECISION FOR SALES VOLUME WOR- LDWIDE, AND STILL HOLDS THIS POSITION TODAY HAITIAN PRECISION IS LISTED IN SHANGHAI ESTABLISHMENT STOCK EXCHANGE OF HAITIAN DRIVE HAITIAN INTERNATIONAL (STOCK CODE: 088) SYSTEMS HOLDINGS LTD. IS LISTED IN HONG KONG STOCK EXCHANGE (STOCK CODE: 088) 0 ESTABLISHMENT OF HAITIAN DIE CASTING 0 0 YEARS ANNIVERSARY OF HAITIAN 0 0

3 Manufacturing Power Part Manufacturing Workshop Part Manufacturing Workshop Automatic Production Workshop Platen Manufacturing Workshop Heat Treatment Workshop Boring Machine Workshop 0 0

80-T HDC Series Cold Chamber Die Casting Machine Auxiliary calculating

The fast closing mechanism uses overflow valve and slope control to realize

it also enables high precision extraction of parts at any position along

The one-piece platen design reduces the risk of oil leakage under high

Thickened platen and tie bar design better guarantee maintenance of the

9 7 8 Enlarged accumulator and nitrogen cylinder, providing sufficient

Magnetic sensor control on injection stroke, precise and stable position

or broken of the connection platen for injection.

quality stability of products,with stretchable pin shaft and self-locking

the problem of reduction in locking force due to backward movement of the

7 Enlarged capacity of the cooler guarantees the reliable operation of the

oil and hydraulic parts. Universal beam structure with high rigidity.

the overall precision of the machine throughout long-term operation.

4 80-T HDC Series Cold Chamber Die Casting Machine Auxiliary calculating program for shot specifications to save time of process adjustment. The fast closing mechanism uses overflow valve and slope control to realize faster and more smooth die opening and close.it also enables high precision extraction of parts at any position along die opening. The one-piece platen design reduces the risk of oil leakage under high pressure. Thickened platen and tie bar design better guarantee maintenance of the injection concentricity during long term operation Enlarged accumulator and nitrogen cylinder, providing sufficient energy, stronger and more stable injection with lower pressure fall. Magnetic sensor control on injection stroke, precise and stable position control, dual rod guide structure to avoid rotation of the injection part or broken of the connection platen for injection. The optimum design of die height adjustment mechanism better guarantees the quality stability of products,with stretchable pin shaft and self-locking function of the die height adjustment motor, which can effectively address the problem of reduction in locking force due to backward movement of the closing unit. 7 Enlarged capacity of the cooler guarantees the reliable operation of the machine under the best oil temperature and prolong the service life of the oil and hydraulic parts. Universal beam structure with high rigidity. The intensity of tension and rigidity has been greatly improved to ensure the overall precision of the machine throughout long-term operation. The Haitian patented prefill valve has been adopted in the core structure of the non-floating piston shot unit, with fast response and addressing the issue of unstable pressure and long time for pressure buildup. Sensor accumulator, for higher precision of accumulation, accumulator automatic calculating, intensification failure inspection and automatic unloading functions are also available. 0 0

Closing Unit HDC Series Cold Chamber Die Casting Machine The spin shaft

shaft, effectively prolonging the service life of the spin shaft.

effectively reduces the deformation; the ejector cylinder is fixed on

uneven ejector force, break of ejector pin and piston rod.

precision due to distortion of screw cover or screw during die opening

Copper bush and additional lubrication point on the tie bar of the

mechanical structure and advanced slope control, the energy output

cylinder and the pin shaft movement, is almost perfectly matching; the

with higher repeatability and shorter cycle time.

treatment, extralarge diameter, high intensity and toughness, providing

The adjusting nut made of inner cast aluminum bronze, providing better

heat; The guide rod of the cross head is made of CrMo with nitrogen

5 Closing Unit HDC Series Cold Chamber Die Casting Machine The spin shaft is designed with n n+ structure, with thickened and extended locking shaft, effectively prolonging the service life of the spin shaft. Optimal design for the end platen, which stays stable during the die opening and close stroke. The reinforcement structure applied additionally on the middle platen effectively reduces the deformation; the ejector cylinder is fixed on the reinforcement plate to avoid swinging of the ejector cylinder, uneven ejector force, break of ejector pin and piston rod. Stronger nut cover and screw to avoid drop of locking force and precision due to distortion of screw cover or screw during die opening and close under high pressure. Copper bush and additional lubrication point on the tie bar of the front platen, to effectively avoid corrosion and facilitate the dismantling of the tie bar. With Haitian s unique pin shaft movement software, optimized five-point mechanical structure and advanced slope control, the energy output curve of the pumping station, the movement curves of the closing cylinder and the pin shaft movement, is almost perfectly matching; the middle platen can pause at any position during the die opening stroke; with higher repeatability and shorter cycle time The lock shaft is made of 8CrMoAl with nitrogen treatment, extralarge diameter, high intensity and toughness, providing longer service life. The adjusting nut made of inner cast aluminum bronze, providing better mechanical property, and better resistance to wear, corrosion, cold and heat; The guide rod of the cross head is made of CrMo with nitrogen treatment. Its diameter is up to 80% of the diameter of the tie bar, with high rigidity. OILES iron casting bushings on the movable platen and the end platen, effectively reducing the wear of the tie bar and ensures smooth operation even under poor working conditions. The elongated sleeve ensures smooth and reliable movement of the movable platen

00-000T HDC Series Cold Chamber Die Casting

opening and close mechanism with big-flow

and with cooling airconditioning, lamp and

Die opening and close stroke is controlled

High performance Haitian servo motor, with

6 00-000T HDC Series Cold Chamber Die Casting Machine Haitian Die Casting s exclusive die opening and close mechanism with big-flow reversing valve ensures faster response and more smooth operation. Hydraulic safety valve and safety lock ensures the safe locking. The main cabinet adopts aviation connector and with cooling airconditioning, lamp and socket. Die opening and close stroke is controlled by displacement transducer, with strong iunity from interference. MTS sensor from Japan and proximity switch are applied on the ejector pin, easy to switch. High performance Haitian servo motor, with low energy consumption and fast response; efficient and stable oil cooling is applied in the servo system. Separate pump driven hydraulic oil cooling system provides more reliable cooling. 09 0

tie bar of the front platen, protecting the tie bar

The one-piece platen with lubricating oil pipes has

providing higher injection speed and stability.

operation side, and another installation position

the injection and intensification speed; automatic

linear guide is applied for smooth and reliable

7 00-000T HDC Series Cold Chamber Die Casting Machine Overstress protection mechanism on the nut of the tie bar of the front platen, protecting the tie bar under uneven force. The one-piece platen with lubricating oil pipes has high rigidity and efficiently prevents oil leak, providing higher injection speed and stability. Tie bar extraction device available on the upper operation side, and another installation position for such tie bar extraction device is reserved at the back side for option. Proportional control over phase one, phase two of the injection and intensification speed; automatic detection over the phase two and intensification accumulation through pressure sensor. The safety door is driven by the servo motor and linear guide is applied for smooth and reliable operation. Functions such as stable core holding and further push on partial areas to ensure the core holding; automatic pressure relief are available.

Displacement Dual Closed-loop and Full Real-time Control Shot System(Option) HDC Series Cold Chamber Die Casting Machine

developed a new-generation of dual closed-loop and full real-time control shot system.

intensification and pressure build-up time. The intensification pressure can be set in six phases.

upper and lower limit is considered qualified.

Cycle stop: The machine automatically stops when the number of unqualified products reaches the set limit.

Servo proportional valve Performance of dual closed-loop full real-time control shot system Networked Remote

monitoring over the machine s parameters and manufacturing process parameters.

ms real-time control cycle Constant acceleration 0-phase shot speed, -phase intensification, wider range of process

8 Displacement Dual Closed-loop and Full Real-time Control Shot System(Option) HDC Series Cold Chamber Die Casting Machine Intelligent Quality Management Function(Option) HDC Series Cold Chamber Die Casting Machine Haitian Die Casting has developed a new-generation of dual closed-loop and full real-time control shot system. This system adopts Siemens control system to achieve closed loop control over the casting pressure, shot speed, intensification and pressure build-up time. The intensification pressure can be set in six phases. It can ensure high quality and highly stable shot process, which further guarantees the high precision and quality of the casting parts on the customer side. Coand Control system Intelligent Quality Management Function (Option) Qualified product: The detected value between the upper and lower limit is considered qualified. Treatment: The machine will handle the situations accordingly when unqualified products are found. Cycle stop: The machine automatically stops when the number of unqualified products reaches the set limit. Servo proportional Servo proportional valve valve for intensification sensor p u p u Pressure sensor Pressure sensor Servo proportional valve Performance of dual closed-loop full real-time control shot system Networked Remote Control(Option) HDC Series cold chamber die casting machine can be networked, so that users may have real-time monitoring over the machine s parameters and manufacturing process parameters. It facilitates the better control over the production site and product quality. 0.ms real-time control cycle Constant acceleration 0-phase shot speed, -phase intensification, wider range of process adjustment Real-time control of intensification, with repeatability precision of intensification ±bar Acceleration G Shot speed of 0.0m/s-8m/s, ultra-low speed extrusion Closed-loop control of pressure buildup time 0ms High-speed repeatability precision ±% Slow-speed repeatability precision ±0.0m/s Brake at the end of shot for non-flash injection Stable start-up without undesirable impact Monitoring Center Off-site factory Host and data server ERP/MES Coating equipment G/G mobile counication

9 HDC80- Specifications HDC80 HDC00 HDC00 HDC00 HDC0 HDC Clamping force Die close stroke Ejector force Ejector stroke Dimension of die space Tie bar distance (L*W) Tie bar diameter Injection force (intensification) Injection stroke Plunger diameter Shot weight (aluminum) Casting pressure Casting area Maxing casting area under 0 MPa Shot position Plunger penetration Diameter of pressure chamber flange Height of pressure chamber flange Hydraulic working pressure Capacity of servo motor Oil tank capacity Machine weight Machine Dimension(L W H) kn kn kn kg MPa cm cm MPa kw L T ~00 0~700 00~70 0~80 0~900 00~90 70x70 90x90 00x00 00x00 80x80 70x70 0x0 70x70 0x0 7x7 80x80 90x90 Ø90 Ø0 Ø0 Ø0 Ø80 Ø /0/0 0/0/70 0/70/80 70/80/90 70/80/90 80/90/00 0.8/./.9././.0.7/.7/.8./.7/7..7/./7.7 7./9./. //99 8/9/9 /99/7 /9/7 9//9 8/09/89 80//80 0/0/ 00/0/0 0//7 0//80 80/70/ / , /9.8 /9 0/9 7/8.8 /7 / x70x700 00x700x x00x00 7x70x0 8900x0x0 900x0x00 We reserve the right to make changes as a result of further technical advantages

10 HDC Specifications HDC00 HDC0 HDC000 HDC00 HDC00 HDC00 HDC000 Clamping force kn Die close stroke Ejector force kn Ejector stroke Dimension of die space x 090x090 0x0 00x00 x700 x700 00x000 Tie bar distance (L*W) 00x00 0x0 0x0 00x00 70x0 70x0 900x Tie bar diameter Ø0 Ø0 Ø90 Ø0 Ø0 Ø0 Ø00 Injection force (intensification) kn Injection stroke Plunger diameter Shot weight (aluminum) kg Casting pressure MPa Casting area cm Maxing casting area under 0 MPa cm Shot position -0,-0-7,-0-7,-0-00,-00-0,-0-00,-00-00,-00 Plunger penetration Diameter of pressure chamber flange Height of pressure chamber flange 0 0 Hydraulic working pressure MPa Capacity of servo motor kw Oil tank capacity L Machine weight T Machine Dimension(L W H) 0x70x00 000x00x0 000xx 000x00x00 x00x00 x00x x00x00 We reserve the right to make changes as a result of further technical advantages 7 8

11 Ø0. Ø0 HDC80-00 Platen Dimensions HDC80 HDC Die close stroke80 Ejector stroke Ejector stroke0 0 Die close stroke Ø77.8 Ø XØ Ø90 XØ Ø Ø Ø Ø I Ø XØ7. max XØ8 max M0 8 8 HDC00 HDC Die close stroke0 Ejector stroke Ejector stroke0 Die close stroke XØ Ø Ø 90 I Ø70 XØ 70 Ø max max XØ M0 0XØ8 0 M

12 Ø Ø80 00 HDC0-0 Platen Dimensions HDC0 HDC Die close stroke70 Ejector stroke Ejector stroke0 00 Die close stroke Ø0 XØ Ø90 Ø Ø max8 XØ max M 0 0 XØ 0 M0 XØ HDC HDC Die close stroke Ejector stroke Ejector stroke0 Die close stroke Ø90 0 Ø XØ Ø70 70 Ø Ø0 00 Ø max XØ max Auxiliary steel plate M M 0 XØ8 XØ

13 Ø HDC Platen Dimensions HDC000 HDC Die close stroke Ejector stroke Die close stroke00 Ejector stroke Ø90 8XØ0 Ø Ø XØ Ø00 Ø0 Ø max80 max 90 M XØ M 0XØ8 0 7 HDC00 HDC Die close stroke Ejector stroke Die close stroke00 Ejector stroke XØ Ø XØ8 0 7 M Ø0 0XØ0 Ø Ø00 Ø XØ8 max M

Coon ancillary facilities HDC Series Cold Chamber Die Casting Machine 7 8 7 8 Dual-servo cold chamber -rod lading machine -rod structure provides ideal movement path.

Digitized setting of the amount of the molten metal and the position of the container, fast operation speed and smooth braking to facilitate the equipment testing, thus reduce the adjustment time and

NSK bearings to ensure high precision and long service life of alternating load bearing parts. OMRON PLC, HMI interface and servo driven. Multiple standby modes: automatic or manual mode.

Multiple take-out modes, with accurate, fast and stable action to achieve automatic production. PLC control loop with fault code display function for easier maintenance.

Servo cold chamber biaxial spraying machine The HMI interface can display fault alarms. All drive parts are servo-controlled. Accurate positioning of all spraying points.

7-axis extracting and spraying linear robot Use of integrated design of 7-axis full-servo extracting and spraying robot, which is the first among the die casting industry Robot control system, with

efficiency Precise high-torque speed reducer is adopted for rotating parts of the gripper High degree of safety, desirable for long-running operation of the die casting machine Can be directly

downward directions, with separate module control Multiple standby modes: handheld HMI interface with touch screen to facilitate remote control and test Conveyor Elegant and rigid machine bed, long

environment of high temperature or humidity High-power fan allows quick processing and greatly reduces the turnover time of products and improve the production efficiency Solid and durable casters to

robot monitors its own motion and load status and optimizes the service requirements through the built-in Service Information System (SIS) ABB s unique motion control technology is adopted to

14 Coon ancillary facilities HDC Series Cold Chamber Die Casting Machine Dual-servo cold chamber -rod lading machine -rod structure provides ideal movement path. Both the arm of the machine and the container of molten metal are driven by advanced servo motors for high precision and stable operation. Digitized setting of the amount of the molten metal and the position of the container, fast operation speed and smooth braking to facilitate the equipment testing, thus reduce the adjustment time and labor intensity and further improve the efficiency. The speed reducer is an imported brand, to ensure stable operation and accurate positioning. NSK bearings to ensure high precision and long service life of alternating load bearing parts. OMRON PLC, HMI interface and servo driven. Multiple standby modes: automatic or manual mode. Servo cold-chamber extractor Acting independently, or acting in automatic production together with die casting machine, spraying machine, metal lading machine and punching machine. Multiple take-out modes, with accurate, fast and stable action to achieve automatic production. PLC control loop with fault code display function for easier maintenance. All pneumatic components are imported from Japan with improved durability. Servo drive, HMI interface. Automatic lubrication, precise clamping. Servo cold chamber biaxial spraying machine The HMI interface can display fault alarms. All drive parts are servo-controlled. Accurate positioning of all spraying points. Optional for either traditional centralized nozzle or high-precision servo nozzle. With high-speed drive, users may set the number of times of re-spraying. 7-axis extracting and spraying linear robot Use of integrated design of 7-axis full-servo extracting and spraying robot, which is the first among the die casting industry Robot control system, with integration of intelligence, efficiency and stability Imported linear guide, servo motor, speed reducer Availability of -axis, -axis and 7-axis linkage for fast running speed, high production efficiency Precise high-torque speed reducer is adopted for rotating parts of the gripper High degree of safety, desirable for long-running operation of the die casting machine Can be directly installed on the fixed platen without occupying production site and with total height lower than the conventional machine Modular spraying control system, nozzles are extendable in left, right and downward directions, with separate module control Multiple standby modes: handheld HMI interface with touch screen to facilitate remote control and test Conveyor Elegant and rigid machine bed, long service life Imported speed regulator to adjust the conveyor speed according to the production cycle of the die casting machine Speed reducer with precise motor makes the machine operable in the environment of high temperature or humidity High-power fan allows quick processing and greatly reduces the turnover time of products and improve the production efficiency Solid and durable casters to save time of carrying the machine and reducing the labor intensity Height adjustment mechanism to adjust the height or angle for different models of machines, reducing the cost Industrial robot The robot monitors its own motion and load status and optimizes the service requirements through the built-in Service Information System (SIS) ABB s unique motion control technology is adopted to optimize the robot acceleration/ deceleration performance and reduce the robot cycle time Each process can be customized through the upper arm extender with big-inertia, high-torque and different wrist modules The robot can be bent backwards to apply to larger scope of work and can be easily installed in a concentrated production line Hydraulic punch Built-in fast cylinder, with fast idling speed and high production efficiency Parallel operation, with easy stroke adjustment High-rigidity alloy steel with hard chrome plating and good wear resistance The moveable work station provides fast idling speed and high production efficiency Pressure and stroke can be adjusted according to the process requirement Infrared ray protection mechanism for safer operation Release agent mixing machine The dilution ratio can be freely adjusted between 0 and 00 times depending on the customer s requirement, easy to operate. One machine allows the production of multiple die casting machines at the same time, providing high cost performance To improve the quality of castings, to extend the service life of the mold, and to save the energy, materials and labor costs Automatic detection of original liquid s loss and pressure of incoming water and mixed liquid International-brand components for better quality and longer service life of the machine Automatic and continuous production transportation, with accurate dilution ratio and detection of the liquid level, no sediment

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