AHC System. Specifications. Series MA210 MA310 Positioning Max. transportable mass

Transcription

1 AHC System Series Automatic exchange of robot hand tools, FMS (flexible manufacturing system) implemented for assembly lines. The robot hand tools change automatically to accommodate workpieces of different shapes, thus making it possible to adopt the FMS (flexible manufacturing system) in the assembly line. Specifications Series 2 3 Positioning Max. transportable mass Handling Handling air pressure Proof pressure Ambient and fluid temperature Positioning repeatability Ball coupling Curved coupling 3 kg 5 kg Single acting/ Single acting/air supply Double acting Air supply at Double acting at separation separation.4 to.7 MPa.5 MPa to 6 C ±. mm Variations Adapter for assembling robot Series 2 ø8, ø, ø, ø4, ø5, ø2 Series 3 ø, ø, ø4, ø5, ø2, ø24, ø25 System Construction Air grippers for auto hand changing system (ø to ø2) Standard type Narrow type Added to the standard D MHZ2-6D 2D Tool adapter SMC tool User tool DN MHZ2-6DN 2DN Rotary actuated type MHR2-5 Additional installation unit of electrical contact point (Able to add 8 contact points) 9 reverse unit AHC System Robot adapter Unit body Air gripper for auto hand changing system Added to the standard tool adapter (Series 3 only) D-sub connector By attaching 2 tools, a single robot can perform 2 types of tasks. An auto switch for detecting the location can be mounted. (Series 3 only) Option Additional installation unit of electrical contact point (Able to add 8 contact points.) Additional installation unit of electrical contact point (Able to add 8 contact points.) 9 reverse unit Tool stand Tool stand The height for setting a tool can be adjusted. An auto switch for detecting a tool can be mounted. 737 MHZ MHF MHL MHR MHK MHS MHC MHT MHY MHW -X MRHQ D-

2 A uto H and C hanging System Series 2 (Compact type) Max. transportable mass: 3 kg Compact/Lightweight O.D.: 52 mm, Mass: 36 g Series 3 (Double acting type) Ideal for carrying heavy loads. 2.5 times the moment resistance and torque resistance of the conventional series. No adjustment or teaching necessary when replacing tools All attachment and removal during tool replacement is carried out automatically, allowing for elimination of the onerous labor of the replacement process, and a major reduction of time needed for changing setups. Failsafe mechanism Prevents tools from dropping due to reductions in air pressure Quicker launch of assembly lines Use of the AHC system makes it possible to design the equipment layout more quickly, and reduces the time required for manufacturing. Electric interface Series 2: 8 power systems (Contact points: gold plated) Series 3: 2 power systems (Contact points: gold plated) Additional installation unit, 8 power systems (option) D-sub connector, with robot cable (option) 738 Air interface Series 2: 4 power systems, self-seal mechanism, built-in check valve Series 3: 6 power systems, self-seal mechanism, built-in check valve Max. transportable mass: Series 2: 3 kg Series 3: 5 kg Repeatable high-precision ±. mm Series 2 Series 3 Ball coupling Series 32 Curved coupling (For high torque resistance)

3 AHC System Series AHC System/Model/Specifications Electric specifications Without D-sub connector Without D-sub connector D-sub connector entry With D-sub connector With robot cable Without D-sub connector D-sub connector entry With D-sub connector With robot cable Tool adapter Robot adapter Applicable shaft diameter Port Nil ø8 ø ø ø4 ø5 ø2 ø24 ø25 M3 M Electric specifications Without D-sub connector Without D-sub connector D-sub connector entry With D-sub connector With robot cable Without D-sub connector D-sub connector entry With D-sub connector With robot cable Parallel opening and closing for air gripper MHR2 Cylinder bore MHZ2 Cylinder bore ø ø5 ø ø6 ø2 9 reverse unit Tool stand MHZ Additional installation unit For Y For A MHF MHL MHR MHK MHS MHC MHT MHY MHW -X MRHQ D- 739

4 AHC System/Auto Hand Changing System Series 2 Moment resistance Combined axial force Torque resistance Specifications Series Positioning Max. transportable mass Handling Handling air pressure Proof pressure Ambient and fluid temperature Positioning repeatability Combined axial force Moment resistance M Torque resistance T Interface Air Electricity Max. operating pressure Operating vacuum pressure Cv value Number of circuits Contact point capacity Number of contact points 2 Ball coupling 3 kg Single acting/air supply at disconnection.4 to.7 MPa.5 MPa to 6 C ±. mm 5 N 2 N m 2 N m.7 MPa kpa or more ( Torr or more) A/interface 8 Values given on the table for combined axial force, moment resistance, and torque resistance are the values for when the and tool adapter begin to separate. During use, make sure the axial force, moment and torque from load are /2 or less than those shown above, for safety reasons. Option Part No. Robot adapter Part no. 2-CS 2-CR 2-CR2 2-CR3 2-CR4 2-CR5 Applicable shaft diameter ø8 ø ø ø4 ø5 ø2 Note M3 x 8 (4 pcs.) M3 x (4 pcs.) 74

5 AHC System Series 2 How to Order Air gripper for AHC Auto hand changer Transportable mass 2 Transportable mass 3 kg 2 Y N M3 Electric specifications N None R3 Air connection size M3 M3 x.5 Robot adapter Nil S R Without robot adapter ø8 ø R2 R3 R4 R5 ø ø4 ø5 ø2 Applicable shaft diameter 2 A M3 Air gripper for AHC <ø/ø5> MHR2 A2 Auto hand changer Air connection size M3 M3 x.5 Cylinder bore mm 5 5 mm For 2 With adapter Transportable mass 2 Transportable mass 3 kg <ø/ø6> MHZ2 6 D N A2 Y69A MHZ MHF Cylinder bore mm 6 6 mm Finger position Nil N Standard Narrow type Nil Y69A Y69B D-Y69A (3-wire) D-Y69B (2-wire) For 2 With adapter Auto switch type Without auto switch Solid state auto switch Lead wire: Right angle entry Lead wire length:.5 m Auto switch additional symbol Nil S 2 pcs. pc. MHL MHR MHK MHS MHC MHT MHY MHW Tool stand 2 S Y59A -X MRHQ Tool stand D- Nil Y59A Y59B D-Y59A (3-wire) D-Y59B (2-wire) Auto switch type Without auto switch Solid state auto switch Lead wire: Axial direction entry Lead wire length Nil L Grommet With.5 m lead wire With 3 m lead wire 74

6 Series 2 AHC Unit and Tool Adapter AHC Unit/2-YNM3 (Without robot adapter) AHC Unit/2-YNM3- (With robot adapter) /2-AM3 Air pressure port (PCD45) 4 x M3 x.5 For mounting robot adapter (PCD44.5) 4 x M3 x.5 through Applicable shaft diameter ød 4 x M3 x.5 depth 4 (PCD44.5) ø3h Operating port M3 x.5 junction øh depth 5.5 Air pressure port 4 x M3 x.5 Electrical contact points: 8 For tool mounting (PCD6) 3 x 3.4 depth Model 2-YNM3 2-YNM3-S 2-YNM3-R 2-YNM3-R2 2-YNM3-R3 2-YNM3-R4 2-YNM3-R5 2-AM3 Applicable shaft diameter ød ød Mass (g) 26 3

7 AHC System Series 2 Robot adapter 2-C 2-CS 2-CR, 2, 3, 4 2-CR5 ø5 ø5 ø5 mounting hole 4 x 3.4 (PCD44.5) mounting hole 4 x 3.4 (PCD44.5) mounting hole 4 x 3.4 (PCD44.5) ø25 ø8h ø3 øh øh ø4h ø5h ø35 ø2h ø3h8.33 ø3h8.33 ø3h8.33 MHZ MHF Part no. 2-CS 2-CR 2-CR2 2-CR3 2-CR4 2-CR5 Applicable shaft diameter ø8 ø ø ø4 ø5 ø2 Mass (g) 4 MHL MHR MHK MHS MHC MHT MHY MHW -X MRHQ D- 743

8 Series 2 ø/ø5 Air Gripper: Rotary Actuated Type ø/ø5: MHR2-5 -A2 ø MHR2--A2 ø MHR2--A2 ø5 MHR2-5-A2 Finger opening port With gasket Finger opening port With gasket Finger opening port With gasket Finger opening port With gasket For mounting tool adapter (PCD6) 3 x M3 x.5 depth 4 For mounting tool adapter (PCD6) 3 x M3 x.5 depth 4 øf øf M3 x 2 (3 included) ø29 ø x 3 depth 6 (A, B, C common view) 6 x M2 x.4 thread depth 4 (A, B, C common view) ø3.2 ø3.2 Open: 6, Closed: ø3.5.3 ø3.5.3 Open: 22, Closed 4 ø5: MHR2-5-A2 2 x M3 x.5 thread depth 6 (Thread for mounting attachment) 2 x M3 x.5 thread depth 6 (Thread for mounting attachment) M3 x 2 (3 included) Mass: 3 g Mass: 2 g x 3 depth 6 (A, B, C common view) 6 x M3 x.5 thread depth 7 (A, B, C common view) Note) Refer to Series MHR2 (page 492) for the detailed specifications of air grippers. 744

9 AHC System Series 2 ø/ø6 Air Gripper: Standard Type MHZ2-D-A2 PCD6 Finger opening port With gasket 2-CR 2-YNM (8.8) (68.8) (48.8) 7 M3 x 2 (3 included) Finger closing port With gasket 49 For mounting tool adapter 3 x M3 x.5 depth 4 2-AM3 øf (2) 2 x M3 x.5 depth Hexagon width across flats 5 4 x M3 x.5 depth 5 Bottom hole dia. 2.6 through Not possible to use a through-hole when using an auto switch. MHZ2-DN-A Closed:.2 Open: For attachment mounting M2.5 x.45 through Closed: 5.7 Open: 9.7 MHZ MHZ2-6D-A2 PCD6 Finger opening port With gasket 2-CR MHF MHL Finger closing port With gasket øf For mounting tool adapter 3 x M3 x.5 depth 4 3 (8.8) (68.8) (48.8) (2) 2-YNM3 M3 x 2 (3 included) 2-AM3 MHR MHK MHS MHC MHT 4 x M4 x.7 depth MHY Hexagon width across flats 7 4 x M4 x.7 depth 8 Bottom hole dia. 3.4 through (Not possible to use a through-hole when using an auto switch.) MHZ2-6DN-A2 5 Open: Closed: For attachment mounting 4 x M3 x.5 through MHW -X MRHQ D- Closed: 6.6 Open: 2.6 Note) Only D-Y69A and D-Y69B auto switches can be used. Refer to Series MHZ2 (page 4) for the detailed specifications of air grippers. 745

10 Series 2 Tool Stand 2-S- 4 2 x 4.5 mounting hole Height can be adjusted With auto switch ø3 4 x 4.5 mounting hole Mass: 52 g 746

11 AHC System Series 2 Construction: Component Parts Single acting type When disconnected When connected Air supply (.4 to.7 MPa) Exhaust Tool adapter MHZ MHF Component Parts No. Description Unit body 2 Head cap 3 Ball base 4 Ball cover 5 Contact probe assembly 6 Piston 7 Clamp spring 8 Check valve assembly 9 Lever Pilot pin Material Aluminum alloy Aluminum alloy Aluminum alloy Carbon steel Stainless steel Steel wire Carbon steel Carbon steel Note Hard anodized Hard anodized Hard anodized Zinc chromated Special black thin membrane anti-corrosive treated Special black thin membrane anti-corrosive treated Component Parts No. Description Parallel pin 2 Steel ball 3 Robot adapter 4 5 Hook 6 Contact block assembly 7 Passage seal Material Note Stainless steel Stainless steel Aluminum alloy Hard anodized Aluminum alloy Hard anodized Carbon steel Special black thin membrane anti-corrosive treated Contact point gold plated Synthetic rubber MHL MHR MHK MHS MHC MHT MHY MHW -X MRHQ D- 747

12 AHC System/Auto Hand Changing System Series 3 Specifications Series Positioning Ball coupling Curved coupling Max. transportable mass 5 kg Handling Single acting/ Air supply at disconnection Double acting Single acting/ Air supply at disconnection Double acting Handling air pressure.4 to.7 MPa Proof pressure.5 MPa Ambient and fluid temperature to 6 C Moment resistance Combined axial force Torque resistance Positioning repeatability Combined axial force Moment resistance M 2 N 3 N m 5 N (.5 MPa) 7.5 N m (.5 MPa) ±. mm 2 N 3 N m 5 N (.5 MPa) 7.5 N m (.5 MPa) Torque resistance T 3 N m 7.5 N m (.5 MPa) 2 N m 3 N m (.5 MPa) Interface Air Electricity Max. operating pressure Operating vacuum pressure Cv value Number of circuits Contact point capacity Number of contact points.7 MPa kpa or more ( Torr or more) A/interface 2 Values given on the table for combined axial force, moment resistance, and torque resistance are the values for when the and tool adapter begin to separate. During use, make sure the axial force, moment and torque from load are /2 or less than those shown above, for safety reasons. Option Part No. Robot adapter Part no. 3-CR 3-CR2 3-CR3 3-CR4 3-CR5 3-CS6 3-CR6 Applicable shaft diameter ø ø ø4 ø5 ø2 ø24 ø25 Note M4 x (4 pcs.) M4 x 4 (4 pcs.) Additional Installation Unit of Electrical Contact Point Part no. Additional installation unit Application Note 3-EY 8 contact points 3-EA M2.5 x (2 pcs.) 748

13 AHC System Series 3 How to Order 3 A M5 MHR2 Auto hand changer 9 reverse unit 3 Series 2 R 9 reverse unit Air connection size M3 M5 Ball coupling Curved coupling 9A Auto switch type Nil 9 9A S99 Air gripper for AHC Transportable mass 3 Transportable mass 5 kg Without auto switch D-9 (2 pcs.) D-9A (2 pcs.) M3 x.5 M5 x.8 Reed auto switch D-S99, Solid 3-wire D-S992 ( pc. each) state D-T99, auto T99 2-wire D-T992 ( pc. each) switch Can also be used for Series Y A M5 Auto hand changer Transportable mass Transportable mass 5 kg 3 Positioning Ball coupling Curved coupling Operation Single acting Double acting Air gripper for AHC <ø/ø5> MHZ2 Lead wire length:.5 m Cylinder bore mm 5 5 mm <ø6/ø2> 6 Cylinder bore 6 6 mm 2 2 mm 3 D Finger position Nil N R3 Robot adapter Nil Without robot adapter R ø R2 ø R3 ø4 Applicable R4 ø5 shaft diameter R5 ø2 S6 ø24 R6 ø25 Air connection size M5 M5 x.8 Electric specifications A3 For 3 With adapter N Standard Narrow type Nil Y69A Y69B S Tool stand Symbol N A B C D-Y69A (3-wire) D-Y69B (2-wire) No electric specifications A3 For 3 With adapter Auto switch type Without auto switch Y59A D-sub connector (Without connector) (With connector) (With 3 m cable) Y69A Solid state auto switch Lead wire: Right angle entry Lead wire length:.5 m Auto switch additional symbol When using an air gripper for AHC, use tool adapter 3 2-AM3 Tool stand Nil S Lead wire length Nil L 2 pcs. pc. Grommet With.5 m lead wire With 3 m lead wire Auto switch type Nil Without auto switch Y59A Y59B D-Y59A (3-wire) D-Y59B (2-wire) Solid state auto switch Lead wire: Axial direction entry Can also be used for Series MHZ MHF MHL MHR MHK MHS MHC MHT MHY MHW -X MRHQ D-

14 Series 3 AHC Unit and Tool Adapter/Single Acting Type AHC Unit/3 2-YNM5 (Without robot adapter) AHC Unit/3 2-YNM5- (With robot adapter) /3 2-A When mounting 3 2-AM3 Air pressure port (PCD6) 6 x M5 x.8 When mounting 3 2-AM5 For mounting an additional installation unit for electrical contact points 2 x M2.5 x.45 thread depth 6 For mounting robot adapter 4 x M4 x.7 depth 7 Electrical contact points: 2 Robot shaft mounting bolt 4 x M4 x 4 Operating port M5 x.8 junction H depth 8 For tool mounting 3 x 3.4 depth For tool mounting 4 x M4 x.7 depth 6 H depth.5 For tool mounting 3 x 3.4 depth 2.5 For tool mounting 4 x M4 x.7 depth 8.5 Magnet for tool stand sensor Air pressure port 6 x M3 x.5 75 Model 3 2-YNM5 3 2-YNM5-R 3 2-YNM5-R2 3 2-YNM5-R3 3 2-YNM5-R4 3 2-YNM5-R5 3 2-YNM5-S6 3 2-YNM5-R6 3 2-AM3 3 -AM5 2 Applicable shaft diameter ød ød 35 4 Mass (g) Electrical contact points: 2 Air pressure port 6 x M5 x.8

15 AHC System Series 3 AHC Unit and Tool Adapter/Double Acting Type AHC Unit/3 2-YNM5 (Without robot adapter) AHC Unit/3 2-YNM5- (With robot adapter) /3 2-A When mounting 3 2-AM3 When mounting 3 2-AM5 Air pressure port (PCD6) 6 x M5 x.8 For mounting robot adapter 4 x M4 x.7 depth 7 For mounting an additional installation unit for electrical contact points 2 x M2.5 x.45 thread depth 6 Robot shaft mounting bolt 4 x M4 x 4 Electrical contact points: 2 Connection/Operating port M5 x.8 Disconnection/Operating port M5 x.8 MHZ MHF MHL MHR junction MHK H depth 8 For tool mounting 3 x 3.4 depth For tool mounting 4 x M4 x.7 depth 6 H depth.5 For tool mounting 3 x 3.4 depth 2.5 For tool mounting 4 x M4 x.7 depth 8.5 MHS MHC MHT MHY Magnet for tool stand sensor MHW (Double Acting) Tool adapter Applicable Model shaft diameter ød 3 2-YNM5 3 2-YNM5-R 3 2-YNM5-R2 3 2-YNM5-R YNM5-R YNM5-R YNM5-S YNM5-R AM3 3 2-AM5 ød 35 4 Mass (g) Electrical contact points: 2 Air pressure port 6 x M3 x.5 Air pressure port 6 x M5 x X MRHQ D-

16 Series 3 With D-sub connector 3 -Y M5- Robot adapter 3-C D-sub connector (without connector) D-sub connector (with 3 m cable) 3-CR, 2, 3, 4 D-sub connector (with connector) 3-CR5, 6, CS6 mounting hole 4 x 4.5 View A mounting hole 4 x 4.5 View B with D-sub connector 3 2-YAM5-3 2-YBM5-3 2-YCM5-3 2-YAM5-3 2-YBM5-3 -YCM5-2 Mass (g) Model 3-CR 3-CR2 3-CR3 3-CR4 3-CR5 3-CS6 3-CR6 Applicable shaft diameter ø ø ø4 ø5 ø2 ø24 ø25 Mass (g) 8 D-sub connectors D-sub connector specifications D-sub connector Robot cable Contact classification Shell size No. of cores Connector type Effective area No. of cores main body side Pin A 5 Robot cable side Socket Crimping connection type.2 mm YAM5- with a D-sub connector Since the main body is compatible with a pin contact, prepare a socket contact. 3 -YBM5- with a D-sub connector A pin contact is comprised of 2 crimping connection type pins as standard. For a crimping tool, we recommend the CT5-2-D*C made by Japan Aviation Electronics Industry, Inc. Socket side shell Socket contact Connector cover 3 -YCM5- with a robot cable The combination of the electric contact point number and cables of the is shown in the table below. Electrical Contact Point No./Cable Wiring Electrical contact point no. Insulation color Red White Black Pink Light Purple Gray Orange Green Yellow Brown Blue blue 752

17 AHC System Series 3 ø/ø5 Air Gripper: Rotary Actuated Type ø/ø5: MHR2-5-A3 ø MHR2--A3 With robot adapter ø MHR2--A3 ø5 MHR2-5-A3 6 PCD6 Finger closing port With O-ring Finger opening port With O-ring Use 3 2-AM3 for the tool adapter. For mounting tool adapter 3 x M3 x.5 depth 4 M3 x 4 (3 included) x 3 depth 6 (A, B, C common view) View D ø5: MHR2-5-A3 6 x M2 x.4 thread depth 4 (A, B, C common view) View D Use 3 2-AM3 for the tool adapter. M3 x 4 (3 included) 6 x M3 x.5 thread depth 7 (A, B, C common view) 2 x M3 x.5 thread depth 6 (Thread for mounting attachment) Mass: 3 g Open: 6, Closed: Open: 22, Closed 4 2 x M3 x.5 thread depth 6 (Thread for mounting attachment) Mass: 2 g MHZ MHF MHL MHR MHK MHS MHC MHT MHY MHW -X MRHQ D- Note) Refer to Series MHR2 (page 492) for the detailed specifications of air grippers. 753

18 3 Series 3 ø6/ø2 Air Gripper: Standard Type MHZ2-6D-A3 PCD6 ø69 Finger opening port With O-ring With robot adapter 3 2 -Y M5-.6 Finger closing port With O-ring øf For mounting tool adapter 3 x M3 x.5 depth M3 x 4 (3 included) 3 2-AM3 Use 3 2-AM3 for the tool adapter. 2 x M4 x.7 depth Hexagon width across flats 7 4 x M4 x.7 depth 8 Bottom hole dia. 3.4 through (Not possible to use a through-hole when using an auto switch.) MHZ2-6DN-A Closed: 4.9 Open: For attachment mounting 4 x M3 x.5 through Closed: 6.6 Open: 2.6 MHZ2-2D-A3 PCD6 With robot adapter 3 2 -Y M5- øf ø69 Finger opening port With O-ring.6 Finger closing port With O-ring For mounting tool adapter 3 x M3 x.5 depth M3 x 4 (3 included) 3 2-AM3 Use 32-AM3 for the tool adapter. M5 x.8 depth Hexagon width across flats 7 4 x M5 x.8 depth Bottom hole dia. 3.4 through (Not possible to use a through-hole when using an auto switch.) MHZ2-2DN-A Closed: 6.3 Open: For attachment mounting 4 x M4 x.7 through Closed: 7.2 Open: 7.2 Note) Only D-Y69A and D-Y69B auto switches can be used. Refer to Series MHZ2 (page 4) for the detailed specifications of air grippers. 754

19 AHC System Series 3 9 Reverse Unit 3-R- With robot adapter M3 x 6 (3 included) 77 for 3 2-AM5 For mounting tool adapter 6 x M3 thread depth 8 MHZ Stopper MHF Tool mounting hole 3 x 3 drill 9 reverse MHL MHR With auto switch MHK View A MHS MHC MHT Output Table MHY Effective output (N m) Approx. 23 Operating port M3 x.5 Tool mounting hole 3 x 3 drill MHW -X MRHQ Operating pressure (MPa) (Rotary operating angle) Mass: 26 g D- View B Please consult SMC regarding operating conditions (load, speed, etc.) before using. 755

20 Series 3 Additional Installation Unit of Electrical Contact Point 3-EY: For Tool Stand 3-S- 2 x 5 mounting hole Electrical contact point Mounting hole position M2.5 x Accessory Flat washer, Compact round washer, Nominal size 2.5 Mass 2 g 3-EA: For tool adapter Height can be adjusted Electrical contact point Mounting hole position With auto switch Accessory Mass M2.5 x 25 g 4 x 5 mounting hole Mass: 95 g 756

21 AHC System Series 3 Construction: Component Parts Single acting type Air supply (.4 to.7 MPa) Exhaust Double acting type Component Parts No Air supply/port A (.4 to.7 MPa) Description Body Insulation ring Coupling Piston Lever Check valve assembly Pilot pin Clamp spring Seal Parallel pin Multi-tube holder Contact probe D-sub connector assembly Material Aluminum alloy Synthetic resin Carbon steel Aluminum alloy Carbon steel Brass, steel wire, synthetic rubber Carbon steel Steel wire Synthetic rubber Carbon steel Synthetic resin Note Hard anodized Black Special black thin membrane anti-corrosive treated Chromated Special black thin membrane anti-corrosive treated Special black thin membrane anti-corrosive treated Black Component Parts No Air supply/port B (.4 to.7 MPa) Description Heath cable Robot adapter Connecting base Toe plate Hook Contact block assembly Passage seal 2 Single acting type 2 Bearing 22 Cap Double acting type 23 Head cap 24 Rod seal Material Aluminum alloy Aluminum alloy Aluminum alloy Carbon steel Beryllium copper, synthetic resin Synthetic rubber Stainless steel Aluminum alloy Aluminum alloy Synthetic rubber Note Hard anodized Hard anodized Hard anodized Special black thin membrane anti-corrosive treated Contact point gold plated Chromated 757 MHZ MHF MHL MHR MHK MHS MHC MHT MHY MHW -X MRHQ D-

22 Series Specific Product Precautions Be sure to read before handling. Series Connection and disconnection procedures Disconnection procedures Connection procedures. Supply compressed air:.4 to.7 MPa to the operating port.. Supply compressed air:.4 to.7 MPa to the disconnection port.. Supply compressed air:.4 to.7 MPa to the operating port. 2. Align the positions of the and tool adapter as shown below, move the to within.5 mm of the tool adapter, with the centers aligned, and insert the pilot pin into the pilot hole on the tool adapter side. Move the toward until the t dimension in the figure below attains to 2 mm larger than the value at the time of connection. 3. Release the compressed air from the operating port.. Supply compressed air:.4 to.7 MPa to the operating port. 2. Pull up the 2 mm or more. Disconnected state Operating port M5 x.8 Positioning mark Pilot hole Pilot pin On the basis of the t dimension at the time of connection, move the until the dimension becomes to 2 mm larger. Connected state Air interface: Port number 3. Release the compressed air from the disconnection port, and at the same time supply compressed air (.4 to.7 MPa) to the connection port.. Release the compressed air from the connection port, and at the same time supply compressed air (.4 to.7 MPa) to the disconnection port. 2. Pull up the 2 mm or more. Disconnected state Connection/Operating port M5 x.8 Pilot hole Pilot pin On the basis of the t dimension at the time of connection, move the until the dimension becomes to 2 mm larger. Connected state Electric interface: Port number Disconnection/Operating port M5 x.8 Positioning mark 3. Release the compressed air from the operating port.. Supply compressed air:.4 to.7 MPa to the operating port. 2. Pull up the 2 mm or more. Disconnected state Terminal unit On the basis of the t dimension at the time of connection, move the until the dimension becomes to 2 mm larger. Pilot pin Pilot hole Connected state Operating port (.4 to.7 MPa) Electric interface: Contact point number Electric interface: Contact point number Robot Adapter Mounting [Mounting the robot adapter to the ] Attach the robot adapter to the by evenly tightening the 4 hexagon socket head cap screws with the maximum tightening torque mentioned in the figures below. [Mounting the robot adapter to an assembling robot] Mount the to the shaft of the assembling robot by evenly tightening the 4 hexagon socket head cap screws with the maximum tightening torque mentioned in the figures below Robot adapter Shaft on the top of assembling robot M4 x Maximum tightening torque 2.5 N m M4 x 4 Maximum tightening torque 2.5 N m Shaft on the top of assembling robot Robot adapter M3 x 8 Maximum tightening torque.6 N m M3 x Maximum tightening torque.6 N m 758

23 Series Specific Product Precautions 2 Be sure to read before handling. Series 3 2 How to use dedicated air grippers 9 reverse unit Additional installation unit of electrical contact point Mounting procedures Mounting procedures Piping and wiring procedures Piping and wiring procedures. Based on the positioning of the tool adapter and the air gripper shown in the figures below, note that it is possible to rotate them every 2 and in three different directions. Mount them accordance with your operating conditions. 2. Evenly tighten 3 hexagon socket head cap screws with a maximum tightening torque of.6 N m. 3. Before mounting, confirm that the O-ring or gasket of the air gripper is mounted properly, and make sure there is no dust or debris on the sheet surface of the tool adapter. Magnet Mounting female thread MHZ2 M3 x 4: O-ring (finger closing port) MHZ2 MHR2 MHR2. Mount the tool adapter and the air gripper using the positioning shown in the figures below.. The bracket is fitted with a fluid passage, so there is no need for piping except for on the side. The bracket also has a mark for the position of the piping port, which can be referred to while work is taking place. Finger closing port: S mark Finger opening port: O mark 2. When using an auto switch, solder it to the terminal on the tool adapter.. Based on the positioning shown in the figure below, note that it is possible to rotate the tool adapter and the air gripper every 6 and in six different directions. 2. Mount the 9 reverse unit to the tool adapter, and evenly tighten the 3 hexagon socket head cap screws (M3 x 6) with a maximum tightening torque of.6 N m. M3 x 6: Hexagon socket head cap screw Magnet. Pipe the driving air for tools or the rotary actuator to the air port of the tool adapter. 2. When wiring for use with an auto switch, etc., solder it to the terminal on the tool adapter.. As shown in the figure below, determine the position in accordance with the leveled part of the and tool adapter, and evenly tighten the 2 hexagon socket head cap screws (M2.5 x ) with a maximum tightening torque of.3 N m. Magnet Mounting female O-ring thread (finger opening port) O-ring (finger opening port) M3 x 4: 9 reverse unit Mount based on this surface. Additional installation unit of electrical contact point M2.5 x : 2 pcs. O-ring (finger closing port) Gasket (finger closing port) M3 x 2: Hexagon socket head cap screw Gasket (finger opening port) Gasket (finger opening port) MHZ2 M3 x 2: Hexagon socket head cap screw Gasket (finger closing port) MHR2 759 MHZ MHF MHL MHR MHK MHS MHC MHT MHY MHW -X MRHQ D-

24 Series Specific Product Precautions 3 Be sure to read before handling. Series 3 2 How to use the tool stand. Align the positions of the tool adapter positioning groove and the tool stand detent spring. When using an auto switch, position the auto switch in relation to the magnet fitted on the tool adapter in accordance with the figure below. By changing the auto switch mounting position to the right side, it is possible to use it by turning it around 8. When doing so, be sure the auto switch cable is coming out of the post side. Tighten the auto switch mounting screws with a maximum tightening torque of. N m. 2. Connect or disconnect the and tool adapter only after attaching the in a horizontal direction.. Use the tool adapter and tool stand based on the positioning shown in the figure below. 2. Connect or disconnect the and tool adapter in a direction perpendicular to the. 3. When positioning the holder, loosen the hexagon socket head cap screws shown in the figure below right, and set it at the desired height, then tighten with a maximum tightening torque of 5 N m. Detent spring Post Disconnection Connection Positioning groove When using an auto switch, the notch should be facing in this direction. Holder Height setting Connection, disconnection completed During connection and disconnection Use with the terminal unit facing outwards. Holder Height setting Tool stand Magnet Auto switch Auto switch cord M5 x 6: Tool stand Piping and wiring precautions. Use SMC compact one-touch fittings, one-touch mini (M3, M5), or miniature fittings (M3, M5). Thoroughly flush out the connector piping and be sure that dirt and chips, etc., do not get inside the equipment. 2. When wiring, except for the D-sub connector entry, solder to the probe socket of the, or the terminal of the tool adapter. We recommend insulating the connection points with heat shrinking tube, etc. 3. During piping and wiring, be sure that there is no external forces such as pulling and twisting at work. Connect with solder/probe socket Connect with solder/terminal 76