SMU SensorMonitoring Unit. Operating Instruction. Valid from firmware versions 3.50 up. English (translation of original instructions)

Transcription

1 SMU 1000 SensorMonitoring Unit Operating Instruction Valid from firmware versions 3.50 up English (translation of original instructions) Documentation no.:

2 Imprint Imprint Publisher and responsible for the content: HYDAC FILTER SYSTEMS GMBH Postfach Sulzbach / Saarland Germany Telephone: +49 (0) Telefax: +49 (0) filtersystems@hydac.com Homepage: Court of Registration: Saarbrücken, HRB Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, Sulzbach / Saar Telephone: ++49 (0) Telefax: ++49 (0) guenter.harge@hydac.com HYDAC FILTER SYSTEMS GMBH All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. All details are subject to technical modifications. Technical specifications are subject to change without notice. The trademarks of other companies are exclusively used for the products of those companies. HYDAC FILTER SYSTEMS GMBH en(us) Page 2 / 48

3 Content Content Imprint...2 Documentation Representative...2 Content...3 Preface...5 Technical Support...6 Modifications to the Product...6 Warranty...6 Using the documentation...7 General Safety Precautions...8 Obligations and liability...8 Explanation of Symbols and Warnings, etc....9 Proper/Designated Use...9 Improper Use...10 Informal Safety Precautions...10 Training and Instruction of Personnel...10 Packing, storage...11 Transport and packing...11 Storage...11 Scope of Delivery...11 SMU Features...12 Installation...13 SMU Dimensions and Drilling Template...14 Connecting the SMU...15 Connecting cable SMU <-> sensor...16 Power supply -> SMU...17 Connection cable AS2000 -> SMU...17 Connection cable AS8000 -> SMU...18 Connection cable CS2000 -> SMU...18 Operating the SMU...19 Keypad...19 Selecting menus and entering values...19 Selecting main and system menus...20 Status display...20 Main menu without password protection...21 Main menu with password protection...21 System Menu...22 SMU setup...24 Password protection...24 Password setup...24 Select the scope of the password...25 Activating the password...25 Access with password protection...26 Changing the password and range...26 HYDAC FILTER SYSTEMS GMBH en(us) Page 3 / 48

4 Content Password, delete...27 Changing the menu language...28 Setting the date and time...28 Startup behavior...29 Setting the LCD contrast and backlighting...30 Resetting...31 Reset warm...31 Reset cold...31 Reset original...31 Resetting to the factory settings (factoryset)...31 Factory setting...32 Software Update...32 Checking sensor settings (CS1000 / CS2000)...32 Functions / Menu guide...33 CS 1000 Menu...33 Sensor status CS CS 2000 Menu...34 AS1000 menu...34 AS2000 menu...34 AS8000 menu...34 HLB1000 (HYDACLab)...35 Sensor status HLB1000:...35 VLxGW (clogging indicator)...35 Menus MCS Service menu...36 Data logging...37 Data logging status...37 Devices...37 Status CS1000 / HLB...37 Status CS2000 / MCS Status AS1000 / AS2000 / AS8000 / VLxGW...38 Display Information...38 Changeover display mode automatic /manual...38 Data format data logger OPC Variables / OPC Server...41 Setting up OPC server...44 Setting - Server...44 Setting - PLC...44 Setting connection...44 Disposing of the SMU...45 Customer Service...45 Model code...46 Measurement sensors combinations...46 Technical data...47 HYDAC FILTER SYSTEMS GMBH en(us) Page 4 / 48

5 Preface Preface For you, as the owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance. It is intended to help you become acquainted with the ins and outs of the product and use it properly. You should keep it in the vicinity of the product so it is always at your fingertips. Note that the information on the unit's engineering contained in the documentation was that available at the time of publication.consequently, there might be deviations in technical details, figures and dimensions. If you discover errors while reading the documentation or have suggestions or other useful information, please don t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach Sulzbach / Saar Germany We look forward to receiving your input. Our motto: Putting experience into practice HYDAC FILTER SYSTEMS GMBH en(us) Page 5 / 48

6 Preface Technical Support Please contact our technical sales department if you have any questions about our product. When contacting us, please always include the model/type designation and article no. of the product: Fax: ++49 (0) 6897 / filtersystems@hydac.com Modifications to the Product We would like to point out that changes to the product (e.g. purchasing options, etc.) may result in the information in the operating instructions no longer being completely accurate or sufficient. When making modifications or performing repair work to components affecting the safety of the product, the product may not be put back into operation until it has been examined and released by a HYDAC representative. Please notify us immediately of any modifications made to the product whether by you or a third party. Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH. Refer to these at General terms and conditions. HYDAC FILTER SYSTEMS GMBH en(us) Page 6 / 48

7 Preface Using the documentation Please note that the method described above of locating specific information does not release you from your responsibility for carefully reading the entire manual prior to starting the unit up for the first time and carefully rereading the manual at regular intervals later on. WHAT do you want to know? I determine which topic I am looking for. WHERE can I find the information I m looking for? The document has a table of contents at the beginning. I select the chapter I'm looking for and the corresponding page number. Produkt / Kapitel Product description / Chapter heading Page number HYDAC Filtertechnik GmbH BeWa a de de Seite x 200x-xx-xx Edition date Documentation No. with Index / File name Document language The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented by one number every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH en(us) Page 7 / 48

8 General Safety Precautions General Safety Precautions These operating instructions contain the key instructions for properly and safely operating the SMU. Obligations and liability The basic prerequisite for the safe and proper handling and operation of the SMU is knowledge of the safety instructions and warnings. These operating instructions in general, and the safety precautions in particular, are to be adhered by all those who work with the SMU. In addition, the accident prevention rules and regulation applicable at the location of use are to be observed. The safety precautions listed herein are limited solely to using the SMU. The SMU has been designed and constructed in accordance with the current state of the art and recognized safety regulations. Nevertheless, hazards may be posed to the life and limb of the individual using the product or to third parties. Risk of damage may be posed to the product or other equipment and property. The SMU is only to be used as follows: solely for its designated use only when in a safe, perfect condition any faults or malfunctions which might impair safety are to be properly repaired or remedied immediately. Our General Terms and Conditions apply. Our General Terms and Conditions apply. They are made available to the owner upon concluding purchase of the unit at the latest. Any and all warranty and liability claims for personal injuries and damage to property shall be excluded in the event they are attributable to one or more of the following causes: Any and all warranty and liability claims for personal injuries and damage to property shall be excluded in the event they are attributable to one or more of the following causes: improper use of the SMU or use deviating from its designated use improper assembly, installation, commissioning, operation and maintenance of the SMU Modifications to the SMU made by the user or purchaser improperly performed repair work HYDAC FILTER SYSTEMS GMBH en(us) Page 8 / 48

9 General Safety Precautions Explanation of Symbols and Warnings, etc. The following designations and symbols are used in this manual to designate dangers and hazards: DANGER WARNING CAUTION NOTICE DANGER denotes situations which can lead to death if safety precautions are not observed. WARNING denotes situations which can lead to death if safety precautions are not observed. CAUTION denotes situations which can lead to severe injuries if safety precautions are not observed. NOTICE denotes situations which can lead to property damage if safety precautions are not observed. Proper/Designated Use The SensorMonitoring Unit was developed to continuously record values measured by HYDAC sensors. Analyzing the type, size and quantity of contamination enables quality standards to be verified and documented, and the requisite optimization measures to be implemented. Any other use shall be deemed to be improper and not in keeping with the product's designated use; the manufacturer accepts no liability for any damage resulting from such use. Proper or designated use of the product extends to the following: The continuous recording of values measured by HYDAC sensors Maintaining adherence to all the instructions contained herein. HYDAC FILTER SYSTEMS GMBH en(us) Page 9 / 48

10 General Safety Precautions Improper Use Any use other than described above is prohibited. Improper use may result in hazard to life and limb. Example of improper use: - improper connection of the SMU voltage and sensor cables. Informal Safety Precautions Make sure to always keep the operating instructions in the vicinity of the SMU. In addition to the operating instructions, the general and local regulations on accident prevention and environmental protection are to be made available and observed. Training and Instruction of Personnel The SMU may only be operated by properly trained and instructed personnel. The areas of responsibility of your staff must be established in a clear-cut manner. Staff undergoing training may not use the SMU unless supervised by an experienced staff member. Individuals Individuals undergoing training Personnel with technical training/ engineering background Electricians Supervisor with the appropriate authority Activity Packing Transportation X X X Commissioning X X X Operation X X X X Troubleshooting/ locating the source of malfunction X X X Remedying of mechanical faults X X Remedying of electrical faults X X Maintenance X X X X Servicing X Decommissioning / Storage X X X X HYDAC FILTER SYSTEMS GMBH en(us) Page 10 / 48

11 Packing, storage Packing, storage Transport and packing The SMU comes packed in a cardboard box. Unpack the unit and check it for damage in transit. Report any damage to the forwarding agent immediately. Storage Make sure to store the SMU in a clean, dry place, in the original packing, if possible. Do not remove the packing until you are ready to install the unit. Scope of Delivery The SMU comes packed and factory-assembled. Before commissioning the SMU, check the content of the package to make sure everything is present. The following items are supplied: Qty. Designation 1 SensorMonitoring Unit - SMU MMC card 128 MB including card holder 1 Power supply cable, length = 5m, (ZBE 08-05) 3 Connection cable in accordance with the model code or the sensors to be read off 1 Operation and Maintenance Instructions (this document) 1 SMU Support CD 1 FluMoS Light CD HYDAC FILTER SYSTEMS GMBH en(us) Page 11 / 48

12 SMU Features SMU Features The SensorMonitoring Unit SMU is a small control unit for saving measured values on an MMC memory card. The following fluid sensors can be connected directly, depending on model code: - ContaminationSensor CS1000, CS AquaSensor AS 1000, AS 2000, AS HYDACLab - GW DirtController - MCS1000 The display shows the fluctuating measured values of the connected sensors. The measured values are saved in a file on the card in data exchange format *.csv every 60 seconds (a 128 MB memory card records ~ 3 years' worth of data). For further processing and evaluation, the data can simply be transferred to Office applications, e.g. FluMoS or MS Excel. Uses for the SMU include: - Storage of data from fluid monitoring in the field. - Test installation to validate sensors Advantages offered by the SMU unit: - Cost-effective, easy-to-install solution - Simple processing and evaluation with FluMoS or MS Excel - Ethernet interface for OPC servers (optional) - Program restarts independently after a voltage loss HYDAC FILTER SYSTEMS GMBH en(us) Page 12 / 48

13 Installation Installation In the availability status, the project is located on the control unit. The application starts automatically when the power supply is switched on. During the initial installation or in the case of a longer service life without power, the system clock should be checked and reset if necessary. The system clock is checked when the program starts. If this times out, the following message appears on the display: SET CLOCK -> Reboot system. To set the system clock, first press the ESC to switch to the main menu. Set the hour and date by pressing the ALT button several times (see Setting the system clock on page 28). The installation phase lasts ~ 105 seconds and appears on the start page as a % specification. The sensors are connected to the M12-unit plug on the underside of the SMU. The analog output signal of the sensors must be checked or set before commissioning. For details, see page 32. For all sensors, the SMU requires a 4-20 ma signal for analog input (no CS 1000 with a 0-10 V voltage signal!). When using the SMU as a data logger, the memory card must be correctly inserted. This will show up on the display as "MC". To check this when the program is running, press the "ESC" button to switch to the main menu. HYDAC FILTER SYSTEMS GMBH en(us) Page 13 / 48

14 SMU Dimensions and Drilling Template SMU Dimensions and Drilling Template HYDAC FILTER SYSTEMS GMBH en(us) Page 14 / 48

15 Connecting the SMU Connecting the SMU The connections (DEVICE A / B / C) are each assigned to a specific sensor and cannot be assigned at will. For the assignment of the sensors, observe the sensor index on the rating plate of the SMU. You can find a table for the identification of the SMU <-> measurement sensor combination on page 46. Connection example with: CS1000 / HYDACLab (HLB) / AS V DC Power CS 1000 Ethernet RJ45 AS 1000 HYDACLab HYDAC FILTER SYSTEMS GMBH en(us) Page 15 / 48

16 Connecting cable SMU <-> sensor Connecting cable SMU <-> sensor Ready-made cables are available for the vast majority of sensors to be connected. For connection to the SMU, these cables must be merely plugged in and tightened. However, some sensors have a clamp gib which the open cable ends have to be connected to. NOTICE Electrical short circuit The SMU will be destroyed Insulate all unnecessary wires to prevent them from accidentally touching each other. The color coding of the connection cable is valid only for cables from the SMU scope of delivery and original replacement cables. 5-pin connection cable, open cable end: Schirm Shield Blindage 1 braun / brown / brun weiss / white / blanc 3 blau / blue / bleu 4 schwarz / black / noir 5 grau / grey / gris 8-pin connection cable, open cable end: Schirm 2 Shield Blindage weiss / white / blanc braun / brown / brun grün / green / vert 5 4 gelb / yellow / jaune 5 grau / grey / gris 6 rosa / pink / rose 7 blau / blue / bleu 8 rot / red / rouge Schirm / Shield / Blindage HYDAC FILTER SYSTEMS GMBH en(us) Page 16 / 48

17 Connecting cable SMU <-> sensor Power supply -> SMU To connect the power supply, you need a 5-pin connection cable. The connection assignment must be made in accordance with the following table Schirm Shield Blindage 1 braun / brown / brun weiss / white / blanc 3 blau / blue / bleu 4 schwarz / black / noir 5 grau / grey / gris Pin Color code Designation Connection 1 brown Voltage + U = 24 V DC 2 White 3 blue Voltage GND U = 0 V DC 4 black 5 grey Connection cable AS2000 -> SMU To connect the AS2000, you need an 5-pin connection cable. The connection assignment must be made in accordance with the following table Schirm Shield Blindage 1 braun / brown / brun weiss / white / blanc 3 blau / blue / bleu 4 schwarz / black / noir 5 grau / grey / gris Pin Color code Designation Terminal on the AS brown Voltage + U = 24 V DC 2 White "Saturation" analog output ma Saturation(-) 3 blue 4 black "Temperature" analog output ma Temperature(-) 5 grey HYDAC FILTER SYSTEMS GMBH en(us) Page 17 / 48

18 Connecting cable SMU <-> sensor Connection cable AS8000 -> SMU To connect the AS8000, you need an 8-pin connection cable. The connection assignment must be made in accordance with the following table. Pin Color code Designation Terminal on the AS White Voltage + 24 V DC 24 V 2 brown Analog output S1+ S1+ 3 Green Voltage 0 V DC 0 V 4 yellow Analog output S2+ S2+ 5 grey 6 Pink Analog output S1- GND S1-7 blue 8 Red Analog output S2- GND S2- Connection cable CS2000 -> SMU To connect the CS2000, you need an 8-pin connection cable. The connection assignment must be made in accordance with the following table Schirm 2 Shield Blindage weiss / white / blanc braun / brown / brun grün / green / vert 5 4 gelb / yellow / jaune 5 grau / grey / gris 6 rosa / pink / rose 7 blau / blue / bleu 8 rot / red / rouge Schirm / Shield / Blindage Pin Color code Designation Terminal on the CS White Voltage + U = 24 V DC 2 brown 3 Green Voltage GND GND 4 yellow 5 grey PNP Output to SPS 3 6 Pink 7 blue PLC GND 1 8 Red 24 V from PLC 2 HYDAC FILTER SYSTEMS GMBH en(us) Page 18 / 48

19 Operating the SMU Operating the SMU The following chapter describes the operation of the buttons and the display on the front plate. Keypad DEL Delete or return to applications program from main menu ALT Special function, status display Cursor buttons : Move cursor Select menu items Set numbers and values OK Next menu level, save entry ESC Previous menu level, cancel Selecting menus and entering values DEL and ALT Call up system functions OK Move to next menu level Call menu item Activate, change, save entry ESC Move to previous menu level Cancel entries since last OK Change menu item Change value, change place P-button function Input P1 Input P2 Input P3 Input P4 HYDAC FILTER SYSTEMS GMBH en(us) Page 19 / 48

20 Selecting main and system menus Selecting main and system menus Status display HYDAC FILTER SYSTEMS GMBH en(us) Page 20 / 48

21 Selecting main and system menus Main menu without password protection Main menu with password protection HYDAC FILTER SYSTEMS GMBH en(us) Page 21 / 48

22 Selecting main and system menus System Menu HYDAC FILTER SYSTEMS GMBH en(us) Page 22 / 48

23 Selecting main and system menus HYDAC FILTER SYSTEMS GMBH en(us) Page 23 / 48

24 SMU setup SMU setup Settings are all changed using the operating elements on the control unit. Password protection You can protect access to the main menu and system menu, the clock setting and the operating mode (RUN/STOP) with a password. Choose <Security l Range> for the individual setting options. The system menu is always protected when a password is activated. The password consists of a value between and Clear a password with the number combination of Password setup A password can be set in the system menu in either the RUN or STOP mode. You cannot change to the system menu if a password is already activated. Press DEL and ALT to call up the system menu. Select the menu option SECURITY to enter the password. Press the OK button and move to the password menu. Press OK again for the password entry mode. Six dashes will appear if no password is entered: No password present. Press OK, and six zeroes will appear Set the password using the cursor button: :Select position in the password, Set a value between 0 and 9. Save the new password by pressing OK. Press OK to exit the password menu and press ESC and to the RANGE menu... The scope of the password has not yet been defined. The password is now valid but not yet activated. HYDAC FILTER SYSTEMS GMBH en(us) Page 24 / 48

25 SMU setup Select the scope of the password Confirm with the OK button. Select the function or menu to be protected. Press OK to protect the function or menu (checked box = protected). The password protects the program by default. At least one function or one menu must be protected. PROGRAM: The PROGRAM menu is protected. CLOCK: Date and time are password-protected. OPERATING MODE: The toggling of the RUN or STOP operating mode is protected. Activating the password You can activate an existing password in four different ways: - Automatically when the control unit restarts. - Automatically after the program is loaded. - Automatically if no telegram was sent to the computer interface 30 minutes after the password was entered. - Via the password menu. Press DEL and ALT to call up the system menu. Open the password menu via the SECURITY menu item... The password menu is displayed only if a password is present. The password protects the program by default. Make note of the password before activating it. If you forget the password, you will not be able to access the system menu. Select CHANGE PW and press OK. The password is now activated. The status display is activated. You must enter the password before you can access a protected function, a protected menu or the system menu. HYDAC FILTER SYSTEMS GMBH en(us) Page 25 / 48

26 SMU setup Access with password protection Password protection is deactivated after the password is entered. You can reactivate the password later using the password menu or by switching the power supply off and the on again. Press OK to switch to the main menu. The PASSWORD... entry will flash. Press OK to call up the password entry screen. If the main menu shows PROGRAM instead of PASSWORD..., this means that password protection is not activated. The password entry field is shown. Set the password using the cursor button. Confirm with OK. If the password entry is correct, the status display is reactivated. The menu item PROGRAM... is enabled. The system menu is also accessible. Changing the password and range Enter your password. Press DEL and ALT to call up the system menu. Open the password menu via the SECURITY and PASSWORD... menu item. The entry CHANGE PW will flash. This menu is only displayed if a password is present. HYDAC FILTER SYSTEMS GMBH en(us) Page 26 / 48

27 SMU setup Press OK for the password entry field. Press OK to move to the 6-digit entry field. The current password will be displayed. Change the six password digits with the cursor buttons. Confirm with OK. Press ESC to exit the security menu. Password, delete Use the number combination of to clear a password. Six dashes will appear if no password is entered. Password incorrect or no longer known Have you entered an incorrect password? Re-enter the password. This can be repeated as many times as require! Pressing ESC returns you to the start menu. If you forget the password, you can only call up the browser command "factoryset." The password, user program, and boot project will be deleted and the command unit will be reinitialized with the default parameters; see section "Reset". HYDAC FILTER SYSTEMS GMBH en(us) Page 27 / 48

28 SMU setup Changing the menu language You can set the menu languages German and English using the system menu. The language option is only available if the control unit is not protected by a password. Press DEL and ALT to call up the system menu. To change the menu language, select MENU LANGUAGE. The option ENGLISH is displayed. Select the new menu language with or. Confirm with OK. Enter a check mark next to "language". Exit the menu with ESC. The new menu language is activated. Press ESC to return to the status display. Setting the date and time The units are provided with a real-time clock with date and time. During the first commissioning, set the hour, minute, day, month, and year. Select SET CLOCK... in the main menu. The clock setting menu will flash. Select SET CLOCK: Enter the values for hour, day, month, and year. Press OK to access the entry mode. Select location. Change the value. OK Save date and time. ESC Keep previous setting. Press ESC to leave the clock setting display. : : : : : : : HYDAC FILTER SYSTEMS GMBH en(us) Page 28 / 48

29 SMU setup Startup behavior Setting the startup behavior The following startup options can be set using the menu. STOP WARM START COLD START Switch to the system menu. If the control unit is protected by a password, the system menu can only be accessed after entering the password (see section "Access with password protection," page 26). Set the startup behavior. HYDAC FILTER SYSTEMS GMBH en(us) Page 29 / 48

30 SMU setup Setting the LCD contrast and backlighting The background lighting of the LCD display can be switched off. The display contrast can be set to one of 5 levels. The display is not needed during operation. Backlighting is only required during maintenance and when texts are being displayed. Switch to the system menu. If the control unit is protected by a password, the system menu can only be accessed after entering the password; see "Access with password protection," page 26. Select the SYSTEM menu. Confirm with the OK button. Select the DISPLAY menu with the cursor keys and and confirm with OK. The menus for setting the contrast and backlighting are displayed. Press OK to access contrast entry mode. Using the cursor buttons and, change the contrast to a value between -2 and +2. Select your setting. Confirm the setting with the OK button. The contrast setting remains the same until you change it. Switch to the LIGHTING menu using the cursor buttons and. Confirm with the OK button. The background lighting is deactivated. If you want to reactivate the background lighting, press the OK button. The check mark shows that the background lighting is activated. HYDAC FILTER SYSTEMS GMBH en(us) Page 30 / 48

31 Resetting Resetting You can reset the system using the PC in the online mode or via the menu of the controller. To do so, select the menu item in the control configurator or in the menu of the controller. Reset commands are described in detail below Reset warm The program is stopped. The non-remanent variables are initialized; the "retain" variables are retained. The program can be restarted. Reset cold The program is stopped. All variables are initialized. The program can be restarted. Reset original The program in the working memory and the boot project in the system memory of the controller are deleted. With a memory card plugged in: - All project-specific files on the memory card, the operating system, and the boot project are deleted. - All user-specific files and the startup.ini file remain unchanged The controller is set to the NOT READY condition. Resetting to the factory settings (factoryset) Using the browser command "factoryset" or the controller's menu item <SYSTEM l WERKSEINSTELLUNG>, a "Reset original" is performed (see section "Reset original"). In addition, the Startup.ini file on the memory card and the system parameters in the controller are deleted. After a start the controller works with the STARTUP data again. The interfaces are initialized with their default values. HYDAC FILTER SYSTEMS GMBH en(us) Page 31 / 48

32 Factory setting Factory setting The basic settings when the SMU is delivered are: - The contrast is at the setting 0. - The background lighting is constantly activated. - Menu setting: LIGHTING Software Update If the existing program was deleted (see controller main menu), the program is available on the SMU support CD. To do this, copy the files under "SMU1000Bootprojekt_Vxxx" onto the memory card. Then disable the write-protection of the files on the MMC card. Select the files and open the properties by right-clicking. Remove the checkmark next to "Writeprotected". When the memory card is inserted, the program is automatically loaded again with a system restart. If the program has been deleted (see main menu "Control unit"), the program is still saved on the memory card and can be loaded automatically by restarting the system. You can also carry out a software update in this way. Checking sensor settings (CS1000 / CS2000) The connected sensors CS1000 and CS2000 must be set up or adjusted for operation with the SMU in accordance with the following table. You can find details in the corresponding sensor documentation. The sensors AS1000 / AS2000 / AS8000 / HYDACLab and VLxGW do not need further adjustment for operation on the SMU. Sensor CS1000 CS2000 Settings ANA.OUT = HDA.ISO Measurement time = 60 sec. The PLC output must give a signal based on the ISO code. MCS1000 Evaluation is only possible from switching output 1. Configure the MCS accordingly. HYDAC FILTER SYSTEMS GMBH en(us) Page 32 / 48

33 Functions / Menu guide Functions / Menu guide A maximum of three sensors can be connected to the SMU. The combination of sensors to be connected depends on the sensor index in the model code (for details see page 46). The program of the SMU is divided into the following submenus: - Start page - CS1000 (ContaminationSensor) - CS2000 (ContaminationSensor) - AS1000 (AquaSensor) - AS2000 (AquaSensor) - AS8000 (AquaSensor) - HLB1000 (HYDACLab) - VLxGW (clogging indicator) - MCS1000 (Metallic ContaminationSensor) - Service menu - Datalogging - Units - Information The sensor data is automatically displayed in ~ 5 second intervals. The OK button can also be used to switch between manual (using cursors ) and automatic display. You can find more detailed information on the individual menu pages in the corresponding chapters. CS 1000 Menu Display of the current measured values and of the sensor status ISO: = ISO-Code for C0 -> 4 µm Chan. C1 -> 6 µm Chan. C2 -> 14 µm Chan. C3 -> 21 µm Chan. State: = Sensor status CS1000 HYDAC FILTER SYSTEMS GMBH en(us) Page 33 / 48

34 Functions / Menu guide Sensor status CS = "Undefined": error in the evaluation of the status signal 1 = "OK..." : CS is functioning without errors 2 = "Error..." : Unit error / CS not ready 3 = "Flow 2 Low": Flow too low 4 = ISO <9<8<7 : Flow too high 5 = "No value": no measured value (flow undefined) CS 2000 Menu Display of the current measured values and of the unit status ISO: = ISO Code AS1000 menu Display of the current measured values Sat: = Water saturation in % T: = Temperature in C AS2000 menu Display of the current measured values Sat: = Water saturation in % T: = Temperature in C AS8000 menu Display of the current measured values Sensor1: = Water saturation in % Sensor2: = Water saturation in % HYDAC FILTER SYSTEMS GMBH en(us) Page 34 / 48

35 Functions / Menu guide HLB1000 (HYDACLab) Display of the current measured values and of the sensor status V = Relative change of viscosity in % DK = relative change in dielectric constant value in % Sat = Water saturation degree in % T = Temperature in C State = Sensor status Sensor status HLB1000: 0 = "Undefined": error in the evaluation of the status signal 1 = Reference : Reference phase 2 = Operating : Operating phase 3 = OutOfRange : oil status not plausible 4 = Error : Internal error VLxGW (clogging indicator) Display of the current measured values and of the sensor status Pin = Inlet pressure DeltaP = Pressure differential Menus MCS1000 Display of the current measured values and of the sensor status Sum = Number of particles, output on switching output 1 xxx = Value HYDAC FILTER SYSTEMS GMBH en(us) Page 35 / 48

36 Functions / Menu guide Service menu The selected menu item flashes in the service menu. Select the next menu item with the cursor buttons and press OK. You can exit the service menu or return to the sensor data display by pressing the DEL button. You cannot switch from the service menu to the control unit menu. The ESC button is blocked. HYDAC FILTER SYSTEMS GMBH en(us) Page 36 / 48

37 Functions / Menu guide Data logging Display status, time, and data size State = Status at last storage Time [s] = Remaining time until next storage (storing interval fixed at 60 seconds) Size = Size = Specification of data size in kb or MB Data logging status - OK : Memory card present - No disc : No memory card present - Disc FULL : Memory card full - Error : Other data writing errors. The MMC card can be removed and reinserted during operation. If no card is inserted during data storage, this data is lost. When the card is reinserted, the data that follows is added on to the existing data. If a memory card was not present during a measurement, this can be recognized by a time gap in the data. Devices Automatic scanning of the input and display of the connected sensors or the current scan phase for each individual sensor. The status of device A / B / C depends on the sensors connected. Special function: Pressing the button sequence OK DEL OK within 2 seconds requests a restart in order to change the variant with VLxGW. Status CS1000 / HLB - No sensor : Sensor is not attached, broken cable - Sync : Synchronizing, recognition of waiting time between transfer of measured values (HDA.ISO Signal) - Sync OK : Start impulse recognized, begin transfer of measured values (HDA.ISO Signal) - Read : Reading measured values (HDA.ISO Signal) Status CS2000 / MCS The status at the CS2000 is always "Read..." since it is read in via the counter entry. HYDAC FILTER SYSTEMS GMBH en(us) Page 37 / 48

38 Display Information Status AS1000 / AS2000 / AS8000 / VLxGW - No sensor : Sensor is not attached, broken cable - Read : Reading measured values Display Information This information appears after switching on the SMU or in the service menu under the menu item "Information". Product name Software: Software: Version number Version number Sensor index: For sensor information see page 46. Homepage (WWW) Changeover display mode automatic /manual While the program is running, you can switch between the manual and automatic display of pages by pressing the "OK" button. During the changeover, the set mode appears briefly on the display. In automatic mode, the individual windows are displayed for ~ 5 seconds. The sensor menus are skipped when a sensor and measured values are no longer present. If the SMU finds no sensor, or if no sensor has been attached, this message will appear on the display. Setting the VL x GW clogging indicator: Editing with ALT -> input field blinks, then OK and use the arrow keys to switch between the values 2, 3, or 5. If a specification is invalid, the value 5 or the last valid value is applied automatically. Add the corresponding selection with the OK and ALT keys. Factory setting: VL5 GW HYDAC FILTER SYSTEMS GMBH en(us) Page 38 / 48

39 Data format data logger+ Data format data logger+ The measured values are deposited on a memory card in a text folder in CSV format (separated with a comma). This data format can be opened and edited further in different user programs, e.g. FluMoS or MS Excel. The name of the measurement file is always "HYDAC_SMU1000_xx_Data_JJJJMM.csv" and is found on the memory card in the following directory: Every month, a new file is created. In the file name the following placeholders are defined as follows: Xx = Sensor index JJJJMM = Year (4-digit) + month (2-digit) Example of a file view in MS Excel: The LOG file always consists of two parts. In the first part, general information about the recording and units / sensors is saved. HYDAC FILTER SYSTEMS GMBH en(us) Page 39 / 48

40 Data format data logger+ This includes: SMU version: Time when the recording was started, number of measurement data entries, recording interval Number of units, unit IDs Channel number for each unit Upper and lower limit of the measurement category and measurement units After the word *Data,* the actual measurement data is saved. Each measurement value is placed in a column. The channel name is found in the header. The CSV file has the following structure: (Example with CS1000, HLB1000, AS1000) Records Column Description a Date B Time C CS1000 sensor connected 0 = False / 1=True D ISO channel 0 E ISO channel 1 F ISO channel 2 G ISO channel 3 H CS1000 sensor status, for details see page 34. I AS 1000 sensor connected 0 = False / 1=True J Degree of saturation in % K Temperature in C L HLB sensor connected 0 = False / 1=True M Relative change of viscosity in % N Relative change in dielectric constant value in % O Degree of saturation in % P Temperature in C Q HLB sensor status, for details see page 35. HYDAC FILTER SYSTEMS GMBH en(us) Page 40 / 48

41 OPC Variables / OPC Server OPC Variables / OPC Server The OPC server is a software product from either the Moeller or the 3S company. For details on its installation and configuration, see the the included instructions from these companies. In addition to the OPC server, the IP address of the SMU must be customized for the client. For this purpose, there is a file on the support CD called "STARTUP.ini". With this file and with the help of an editor, you can change the IP address as well as the subnet mask (default setting: IP address , subnet mask: ). The INI file is located in the same file as the CSV files. Structure of INI files: After making changes to the address, you must save all entries, insert the memory card in the controller and reboot the system. See the Moeller company's operating manual for how to test if the address has been correctly set, as well as for connecting the network cable. HYDAC FILTER SYSTEMS GMBH en(us) Page 41 / 48

42 OPC Variables / OPC Server The following variables have been defined or enabled for communication using the OPC. Variable Data type Description.g_AS1000_Enable BOOL AS1000 per model code.g_as2000_enable BOOL AS2000 per model code.g_as8000_enable BOOL AS8000 per model code.g_as8_connected BOOL AS8000 connected Yes/No.g_AS_Connected BOOL AS1000/AS2000 connected Yes/No.g_CS1000_DevA_Enable BOOL CS1000 at connection A.g_CS1000_DevB_Enable BOOL CS1000 at connection B.g_CS1000_DevC_Enable BOOL CS1000 at connection C.g_CS2000_Enable BOOL CS2000 per model code.g_cs2_connected BOOL CS2000 connected Yes/No.g_CS_DevA_Connected.g_CS_DevB_Connected.g_CS_DevC_Connected BOOL BOOL BOOL CS1000 connected at connection A Yes/No CS1000 connected at connection B Yes/No CS1000 connected at connection C Yes/No.g_GW_Connected BOOL GW display connected Yes/No.g_GW_Enable BOOL GW display per model code.g_gw_vl2_enable BOOL VL2GW configured Yes/No.g_GW_VL3_Enable BOOL VL3GW configured Yes/No.g_GW_VL5_Enable BOOL VL5GW configured Yes/No.g_MCS_Connected BOOL MCS connected Yes/No.g_HLB_Connected BOOL HLB connected Yes/No.g_MCS_Enable BOOL MCS per model code.g_hlb_enable BOOL HLB per model code PLC_PRG.AS8_Sensor1Value DINT AS8000 value sensor1 [%] PLC_PRG.AS8_Sensor2Value DINT AS8000 value sensor2 [%] PLC_PRG.AS_SatValue PLC_PRG.AS_TempValue DINT DINT Degree of saturation [%] (AS1000/2000) Temperature [ C] (AS1000/2000) PLC_PRG.CS2_isoCh0_Value WORD ISO channel 0 (CS2000) PLC_PRG.CS2_isoCh1_Value WORD ISO channel 1 (CS2000) HYDAC FILTER SYSTEMS GMBH en(us) Page 42 / 48

43 OPC Variables / OPC Server PLC_PRG.CS2_isoCh2_Value WORD ISO channel 2 (CS2000) PLC_PRG.CS_DevA_isoCh0_Value WORD ISO channel 0 (CS1000) PLC_PRG.CS_DevA_isoCh1_Value WORD ISO channel 1 (CS1000) PLC_PRG.CS_DevA_isoCh2_Value WORD ISO channel 2 (CS1000) PLC_PRG.CS_DevA_isoCh3_Value WORD ISO channel 3 (CS1000) PLC_PRG.CS_DevB_isoCh0_Value WORD ISO channel 0 (CS1000) PLC_PRG.CS_DevB_isoCh1_Value WORD ISO channel 1 (CS1000) PLC_PRG.CS_DevB_isoCh2_Value WORD ISO channel 2 (CS1000) PLC_PRG.CS_DevB_isoCh3_Value WORD ISO channel 3 (CS1000) PLC_PRG.CS_DevC_isoCh0_Value WORD ISO channel 0 (CS1000) PLC_PRG.CS_DevC_isoCh1_Value WORD ISO channel 1 (CS1000) PLC_PRG.CS_DevC_isoCh2_Value WORD ISO channel 2 (CS1000) PLC_PRG.CS_DevC_isoCh3_Value WORD ISO channel 3 (CS1000) PLC_PRG.CS_DevA_stateValue WORD Sensor status CS A PLC_PRG.CS_DevB_stateValue WORD Sensor status CS B PLC_PRG.CS_DevC_stateValue WORD Sensor status CS C PLC_PRG.GW_deltaPValue DINT Delta P [mbar] (GW) PLC_PRG.GW_PinValue DINT Inlet pressure [mbar] (GW) PLC_PRG.HLB_DKValue PLC_PRG.HLB_SatValue DINT DINT relative change dielectric constant value [%] (HLB) Water saturation degree [%] (HLB) PLC_PRG.HLB_stateValue WORD HLB Sensorstatus PLC_PRG.HLB_TempValue DINT Temperature [ C] (HLB) PLC_PRG.HLB_ViscValue PLC_PRG.MCS_CounterValue DINT DWORD relative change in viscosity [%] (HLB) Number of particles - Switching output 1 (MCS) These variables always give the current measured value/status and are not positioned according to the storage interval. The associated symbol file is located on the support CD in the folder " \SMU1000_Option_Ethernet\Symbolfiles_SMU1000_Vxxx\ " and must be copied into the directory* C:\WINxx\GatewayFiles on the PC. *) WINxx = Directory depends on operating system HYDAC FILTER SYSTEMS GMBH en(us) Page 43 / 48

44 Setting up OPC server Setting up OPC server The OPC server can be set up via the OPC configurator. Start the OPC configurator on the PC at Start -> Programs -> 3S Software. The settings of the following parameters are to be checked and adjusted as necessary. You can find detailed information in the file in the 3S installation directory: OPC_20_how_to_use_x.pdf Setting - Server Update Rate (ms) : 1000 Public Groups : Disable Sync Init : Enable Log Events : Disable Setting - PLC Project name : HYDAC_SMU1000 Timeout (ms) : Number of attempts : 3 Buffer size (bytes) : 0 Waiting time (s) : 20 Reconnecttime (s) : 5 You will need the following settings only if you are going to connect several SMUs to one OPC server. Active : Enable (only in multi-plc) Motorole byte folder : Disable (only in multi-plc) No login service : Disable (only in multi-plc) Setting connection Gateway : Local Unit : TCP/IO (Level 2 Route) Adress : Set up IP address from setup.ini HYDAC FILTER SYSTEMS GMBH en(us) Page 44 / 48

45 Disposing of the SMU Disposing of the SMU Please dispose of the packaging material in an environmentally friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally friendly manner. Customer Service HYDAC Service GmbH Friedrichsthaler Straße 15A, Werk Neunkirchen - Heinitz Germany Telephone: ++49 (0) Telefax: ++49 (0) service@hydac.com HYDAC FILTER SYSTEMS GMBH en(us) Page 45 / 48

46 Model code Model code SMU U - 00 / 000 Typ SMU = SensorMonitoring Unit Series 1 = 1000 Series Data input 1 = Analog Interface 0 = serial RS232 1 = serial RS232 + Ethernet Application 0 = Standard Supply voltage U = 24 V DC Sensor index for the "Measurement sensors combination" 00 = See table "Measurement sensors combination" Modification ID 000 = Standard Measurement sensors combinations Sensor index a B C 00 CS1000 HYDACLab AS CS1000 HYDACLab AS CS1000 HYDACLab AS CS1000 HYDACLab GW 04 CS2000 HYDACLab AS CS2000 HYDACLab AS CS2000 HYDACLab AS CS2000 HYDACLab GW 08 CS2000 GW AS CS2000 GW AS CS2000 GW AS CS2000 AS8000 AS CS2000 AS8000 AS CS1000 CS1000 CS CS2000 MCS1000 AS CS1000 HYDACLab MCS1000 HYDAC FILTER SYSTEMS GMBH en(us) Page 46 / 48

47 Technical data Technical data General data Mounting position Self-diagnosis Display Drop (IEC/EN ) Ambient temperature range Storage temperature range Relative humidity Electrical safety class IP class Weight arbitrary Continuously with error indication on display LCD, 4-lined, 17 segmented Fall height 50 mm C C maximal 95%, non-condensing III (low voltage protection) IP65 ~ 1.3 kg Electrical data Voltage supply 24 V DC (-15%/+20%) Residual ripple 5 % Power consumption Accuracy of the real-time clock Clock back-up ~ 15 Watt ± 5 s/day / ± 0.5 h/year at least 72 h Vibrations (IEC/EN ) - constant amplitude 0.15 mm 5 9 Hz - constant acceleration 2g Hz CPU Microprocessor Infineon XC161 Memory specifications Program code Program data Marker/Input/Output/Retain data 256 kbyte 14 segments of 16 KB each 16/4/4/8 kbyte Cycle time for 1 k instructions < 0.3 HYDAC FILTER SYSTEMS GMBH en(us) Page 47 / 48

48 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach Sulzbach/Saar Sulzbach/Saar Germany Germany Phone: +49 (0) Central Fax: +49 (0) Technical Department Fax: +49 (0) (Sales Department) Internet: