Installation and Setup guide VARIO Series
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1 Installation and Setup guide VARIO Series VARIO w8 Contents VARIO i8 VARIO w4 VARIO i4 VARIO w2 VARIO i2 Page 2 Pages 3-4 Page 5 Page 6 Page 7 Page 8 Page 9-11 Quick Set-Up and Factory Defaults Complete Set-Up and Installation VARIO Remote Controller (VRC) Feedback System Bracketry Specifications Troubleshooting Box Contents: Accessories: (optional) VARIO illuminator with 35 beam angle IHD 60 beam angle IHD VARIO Remote Controller for additional programming of the unit 80 beam angle IHD 120 beam angle IHD
2 Installation Steps Quick Guide 1. VARIO is factory set and delivered with a 35 beam width. To alter to 10, simply remove interchangeabie holographic diffuser (IHD). See page 3 for detailed instructions To alter to 60, replace with other IHD supplied. 2. Mount Illuminator 3. Connect Illuminator to low voltage input 12/24V AC/DC 4. Complete configuration and final set-up using VARIO Remote Controller (VRC) - this is an optional accessory Wiring - six core cable Photocell DC AC Black wire - ~ Red wire + ~ White & Yellow wires = Photocell following contact. Volt free output. Non polarity sensitive. Orange & Purple wires = Telemetry input Volt free/dry contact or TTL input (See Page 4 - Step 5 for more details) Cable Breather Gland IR Variants CAUTION - IR emitted from this product Risk Group 2. Do not stare at the lamp. Avoid exposure or use appropriate shielding / eye protection. Risk Group 2 for cornea / lens infrared hazard. At a distance of more than 1500mm for all products the unit is in the exempt group. White Light Variants Risk Group 1 classification. Do not stare at the lamp. 2 UK / Europe Tel: +44 (0) Americas Tel:
3 Factory Default Set-Up: 35 Beam Angle Max 100% Power Telemetry Input - closed Photocell sensitivity - MID Status LEDs ON Programming function will auto-disable after 4 weeks VARIO Complete Set up and Installation Step 1. Select different beam angle if required VARIO is factory set and delivered with a 35 beam width angle. To alter to 10, simply remove interchangeabie holographic diffuser (IHD) lens. To alter to 60, replace with other IHD lens supplied. Other angle IHD lenses are available to order: 80 and 120. All IHD lenses will be clearly marked with the angle which they will produce when inserted into VARIO. Please handle IHD lenses with care and do not touch optical film. Only 1 IHD lens can be inserted into the product at anytime. The product cannot accommodate mutliple IHD lenses at the same time. We would recommend that power is turned off when replacing IHD lenses. Remove base plate from VARIO unit using 2.5mm allen/hex key. Insert required IHD lens and re-attach base plate firmly ensuring gasket is correctly located. IMPORTANT NOTE: Ensure base plate is securely located, the gasket is correctly located and the screws correctly fastened to ensure and maintain IP66 rating of the product. UK / Europe Tel: +44 (0) Americas Tel:
4 Step 2. Mounting Illuminator VARIO is delivered as standard with bracket at the bottom of the unit. This can be moved to top the of unit if required. See page 6 for optional brackets TARGET 1 Position illuminator 2 Adjust vertical position of 3 adjacent to camera and point towards scene (Optional lamp to ensure full field of view illuminated night set-up for optimum image performance) Tighten all fixings Step 3 & 4. Connect to low voltage power supply and input 12/24 AC/DC 1 Mount illuminator 1 2 Connect Illuminator to low voltage power supply: 2 Installers can extend or reduce lead length using appropriate cable and weather proof box 3 Input 12-24V DC/ 24V AC Note: Red = positive Black = negative Step 5. Telemetry Input (Orange & Purple) As default will be wired together for standard photocell controlled on/off operation. If required to be activated by PIR or alarm system, connect to appropriate, volt-free input or TTL. Telemetry Input for remote switch or input. Volt free input/dry contact: Non polarity sensitive, short circuit = light on TTL input: Orange = TTL +ve, Purple = TTL ve (GND) 0V = Light on, 3V = Light off Step 6. Photocell following output (White & Yellow) Volt free output - normally open (day) to normally closed (night). Connect direct to camera if required to control switchover of day/night cameras. 4 UK / Europe Tel: +44 (0) Americas Tel:
5 VARIO Remote Controller (VRC) Optional Accessory Full instructions provided with VRC when supplied Photocell Adjust To select 3 different photocell sensitivity levels to accommodate different operational requirements. Power Select Quick and easy selection of 5 accurately defined power settings, 1=20%, 2=40%, 3=60%, 4=80% 5=100%. Provides exact amount of light required for the scene requirements. Timer Setting The timer function allows the illuminator to be triggered via the telemetry input and remain on for a pre-defined period of time. 30 mins 10 mins 3 mins Photocell Disable Lamp operates from telemetry input only 1 min Timer disable Selects telemetry Input. Disable Remote Control Set-Up Must be depressed for 4 seconds to lock-in settings and prevent further alterations. Selects dimming function on telemetry wires. Restores Factory Default Settings. Must be depressed for 4 seconds. LED Status Indicator Turns status LED s On or Off UK / Europe Tel: +44 (0) Americas Tel:
6 Feedback system VARIO LED Status Indicators (in Programming Mode) SOLID GREEN status LED indicates unit has power applied. FLASHING GREEN status LED indicates a problem with the remote control IR receiver. The maximum remote operating distance is 8m (26ft). FLASHING AMBER status LED indicates unit is in programming mode. SOLID AMBER indicates unit receiving valid command from remote control device. SOLID RED status LED indicates an internal LED fault, and a FLASHING RED status LED indicates that there is a problem with the input voltage. (Please note once the voltage problem has been corrected, the user must disable remote control set-up or power the unit on and off to stop the RED status LED flashing) GREEN AMBER RED VARIO LED Status Indicators (in Normal Operating Mode) SOLID GREEN status LED indicates unit has power applied. FLASHING GREEN status LED indicates a problem with the remote control IR receiver. The maximum remote operating distance is 8m (26ft). GREEN SOLID AMBER status LED (non flashing) indicates a problem with the input voltage level. (Please note once the voltage problem has been corrected, the user must disable remote control set-up or power the unit on and off to extinguish the AMBER status LED) AMBER SOLID RED status LED indicates an internal LED fault. RED 6 UK / Europe Tel: +44 (0) Americas Tel:
7 104mm Standard Bracketry (not to scale, dimensions rounded to nearest mm) VARIO 2 series VARIO 4 series 52mm 56mm 47mm 51mm 72mm 53mm VARIO 8 series 53mm 53mm Optional Bracketry (not to scale) Wall Mount Ptz Mount Dome Mount Pole Mount UK / Europe Tel: +44 (0) Americas Tel:
8 VARIO Specifications Infra-Red Series & White-Light Series VARIO i8 VARIO w8 VARIO i4 VARIO w4 VARIO i2 VARIO w2 220m (10 ) 150m (10 ) 120m (10 ) 90m(10 ) 65m (10 ) 50m (10 ) Max. Distance Model dependent 120m (35 ) 80m (35 ) 65m (35 ) 55m (35 ) 45m (35 ) 35m (35 ) 65m (60 ) 45m (60 ) 45m (60 ) 30m (60 ) 30m (60 ) 20m (60 ) 45m (80 ) 30m (80 ) 30m (80 ) 20m (80 ) 20m (80 ) 15m (80 ) 30m (120 ) 20m (120 ) 20m (120 ) 15m (120 ) 15m (120 ) 10m (120 ) Consumption ~ 48W max 24W max 12W max Input 12-24V AC or DC 12-24V AC or DC 12-24V AC or DC Weight 1.8kg (4lbs) 1kg (2.2lbs) 650g (1.4lbs) Environment IP66 IP66 IP66 Dimensions L x W x D 135 x 180 x 68.2 mm (5 x 7 x 3.2 ) 100 x 135 x 66mm (4 x 5 x 2.5 ) 75 x 100 x 64mm (3 x 4 x 2.5 ) Cable Length 2.5m 2.5m 2.5m Standards: Radiated/Conducted Emissions: EN55015; EN55022; EN61547; FCC Radiated/Conducted Immunity: EN55015; EN55022; EN61547; FCC EN EN IEC/EN UK / Europe Tel: +44 (0) Americas Tel:
9 VARIO Troubleshoot Ensure all tests are undertaken by a qualified, trained engineer. Ensure safe working practices are followed at all times. Step 1: Basics Check polarity of Lamp connection red=+ve, black=-ve Ensure power is 12-24V AC or DC Ensure telemetry wires are shorted out or closed contact input (zero volt) is applied Check photocell is working. Cover photocell fully, light should turn on. It is sometimes difficult to see Infra-Red lamps working in high brightness conditions. Ensure power supply is suitably rated to product - check page 8 for specifications If longer cables used, ensure sufficient voltage is provided to allow for drops across the cable If OK Step 2: Lamp Test Check current is being drawn amount of current will depend on power setting of unit. Please note use appropriate multimeter depending on how the unit is being powered (AC or DC) To test this you must ensure photocell fully covered (or disabled using optional VARIO remote controller) and ensure telemetry wires are shorted out or closed contact input (zero volt) is applied UK / Europe Tel: +44 (0) Americas Tel:
10 Step 3: Set up camera, lens, and illumination Check model number to Raytec performance specification to ensure required distance is achievable; - Check unit is set to max power - Check orientation of unit and ensure it is pointing in correct direction - Check angle of unit (Holographic lens) Too narrow may cause hot spots and the aperture of the camera lens to close down. Too wide and there may be insufficient light on scene and light going where it is not needed. Check the LED status indicator if a flashing red light is visible in programming mode, please check the input voltage of the unit. The feedback system will respond differently depending on what mode the unit is in (see below) Programming mode (AMBER LED flashes 1 second on/1 second off) SOLID GREEN - Power Applied FLASHING GREEN - Remote IR receiver problem SOLID RED - Internal LED Fault Detected FLASHING RED - Voltage supply problem detected (Please note once the voltage problem has been corrected, the user must disable remote control set-up or power the unit on and off to stop the red status LED flashing) SOLID AMBER - Valid command being received, this remains lit for the duration that the button on the remote is held. After a valid command has been received the Amber LED will continue to flash Normal operating mode SOLID GREEN - Unit powered up and operating normally FLASHING GREEN - Remote IR receiver problem SOLID RED - Internal LED fault detected SOLID AMBER - Voltage supply problem detected (Please note once the voltage problem has been corrected, the user must disable remote control set-up or power the unit on and off to extinguish the AMBER status LED) 10 UK / Europe Tel: +44 (0) Americas Tel:
11 Check unit is responding to remote. If not.. - Programming may be disabled. Turn power off/on to ensure unit returns to programming mode. - Status indicators may be turned off. Turn on with remote. This can be done even if programming has been disabled - In extreme sunlight conditions, distance between remote and unit may need to be reduced - Battery failure. Check battery on remote (CR2025). Test 3 volt battery, replace if necessary. Ensure battery has clean contacts. - Remote failure. Test with new remote. Step 4: Call Raytec for further assistance Note down: Model and serial number of illuminator Camera make and model Lens make and model If the Raytec lamp or remote control is still not delivering the required performance, please contact us for further assistance: UK / Europe Tel: +44 (0) Americas Tel: Raytec Warranty Please register you Raytec LED Illuminator(s) for its 5 year warranty by visiting UK / Europe Tel: +44 (0) Americas Tel:
12 VARIO REMOTE CONTROL INSTRUCTIONS 1. LED Status Indicators, Using the Remote and Operating Modes 2. Power Adjust 3. Photocell Sensitivity 4. Wiring of Remote Switch or Input (Telemetry Input) 4a.Telemetry TEL Remote Switching 4b. Telemetry DIM Remote Dimming 4c. Timer Function Control features 5. LED Status Indicators - Enable/Disable 6. Restore Factory Default Settings & Stored Memory 7. Disable Remote Control Set-up 8. Control Feature Combinations 9. Mechanical Details and Battery Information 10. Vario Remote Control - Troubleshooting 1
13 1. LED Status Indicators, Using the Remote and Operating Modes There are three, coloured LEDs visible on the base of the VARIO illuminator. The three LEDs provide important operating and status information. The infra-red receiver for the Remote Control commands is also on the base of the unit and the Remote Control should be pointed in this direction during programming. Most functions respond immediately to pressing the required button however two functions require the button to be held for 4 seconds continuously to avoid accidental programming:1.restore Factory Default and 2.Disable Remote Control Set-up. The Remote Control is designed to operate at distances upto 8 metres. The status information provided by each of these LEDs differs depending on which of the two operating modes the VARIO illuminator is in: (A) Programming OR (B) Normal Operating 1A. Programming Mode On powering up the illuminator, it automatically enters programming mode to allow the user to adjust set-up and operation. The programming mode automatically times out after 4 weeks or until the user actively disables the programming mode - see Disable Remote Control Set-up (section 7). During Programming mode, the LEDs indicate the following status: SOLID GREEN: Power Applied FLASHING GREEN: Remote control IR receiver problem FLASHING AMBER: Indicates unit is in programming mode SOLID AMBER: Indicates that a valid command is being received SOLID RED: Internal LED Fault Detected FLASHING RED: Voltage supply problem detected *(Please note once the voltage problem has been corrected, the user must disable remote control set-up or power the unit on and off to stop the red status LED flashing) All functions of the Remote Control are available in Programming Mode. 2
14 1B. Normal Operating Mode During Normal Operating Mode (ie not in Programming Mode), the LEDs indicate the following status: SOLID GREEN: Power Applied FLASHING GREEN: Remote control IR receiver problem SOLID AMBER: Voltage supply problem detected **(Please note once the voltage problem has been corrected, the user must disable remote control set-up or power the unit on and off to extinguish the amber status LED) SOLID RED: Internal LED Fault Detected The only function of the Remote Control available during Normal Operating Mode is LED Status Indicators Enable/Disable (see section 5) Factory Default: On initial power-up, illuminator automatically defaults into programming mode. Programming mode automatically disabled after 4 weeks. 2. Power Adjust The power output of the VARIO illuminator can be adjusted between 5 preset levels. To select the required light intensity use the buttons shown. Factory default = 100% power. 100% of maximum 80% of maximum 60% of maximum 40% of maximum 20% of maximum 3
15 3. Photocell Sensitivity There are three pre-defined levels to set the lux level threshold at which the photocell turns the VARIO illuminator on/off. To select the required sensitivity level use the buttons below. Factory default = Medium Sensitivty: 10 Lux On, 30 Lux Off 25 Lux On, 50 Lux Off 10 Lux On, 30 Lux Off 5 Lux On, 15 Lux Off Photocell disabled IMPORTANT NOTE: When the photocell disable button is selected this means that the illuminator will turn on/off from a telemetry input, regardless of ambient lighting conditions. 4
16 4. Wiring of Remote Switch or Input (Telemetry Input) Vario is supplied with a pair of Telemetry Input Wires Orange and Purple which are designed to be used with a remote switch or input from an alarm system, PIR detector, control room, Video Management system or camera output. The input signal can be volt-free or TTL. Volt-free input: Non Polarity Sensitive.Short circuit = Light On TTL input: Orange = TTL+ve, Purple = TTL ve (GND) 0V = Light On, 3V = Light Off The Telemetry Input wires (Orange & Purple) are soldered together when shipped from the factory to simulate a volt free input so the unit automatically turns on/off via the photocell. Any remote input or switch should be connected to these wires. Snip the end of the cable and then use the two-core cable as normal. Under normal operating conditions, a Telemetry Input will activate the unit only at night provided that the Photocell detects low light conditions. However, if the photocell is disabled, a Telemetry Input will activate the unit regardless of ambient light conditions. The remote input can be used in conjunction with the illuminator in three different ways as described below: 1. TEL or 2.DIM or 3. TEL+TIMER. The mode of operation is selected by using the Remote Control. 5
17 4a. Telemetry TEL (Remote Switching) The TEL button should be selected if the illuminator is to be turned on/ off using a remote switch or input. The TEL input can be used in various ways: 1. Turn the light on (night) and off (day) automatically via the photocell. This is the standard factory setting and no further action is required 2. Turn the light on and off from a remote switch or input 3. Used in conjunction with the Timer Function to turn the light on for a pre-defined period of time. (see section 4c below). Factory Default = Telemetry TEL Enabled. See detailed wiring instruction - section 4. 4b. Telemetry - DIM (Remote Dimming) The remote dimming feature allows the brightness of the VARIO illuminator to be controlled remotely using the telemetry input wires. Use the DIM button to select this function. When the DIM function is selected, a telemetry input into the illuminator will vary the brightness up and down. When the telemetry input is first applied, it will start to dim the light and will continue to do so whilst the telemetry input is active. When telemetry input stops, the light level will stay where it was set. When the telemetry input is activated for a second time, the light will start to brighten. This will continue whilst the telemetry input is active. This activation and deactivation of the telemetry input will reverse the way the light is dimmed (dim down and dim up), to allow the user to set to exactly the level required. Please note that Remote Dim is disabled by pressing TEL button (see 4a above). After setting a specific light level using the DIM function, if Telemetry-DIM is disabled and Telemetry-TEL enabled, the last power level set when using the DIM function will be remembered and used by the system unless a new power adjust button is selected. Factory Default =Telemetry DIM Disabled. See detailed wiring instructions in section 4. 6
18 4c. Timer Function The timer function allows the VARIO illuminator to be triggered ON via a telemetry input and remain on for a pre-defined period of time. There are four pre-defined times and a timer disable function. To select timer fuction, first press and release Telemetry TEL button, then secondly press duration of timer required as shown below.factory Default = Timer Disabled If you wish to cancel timer period and have the unit operate under standard telemetry conditions, press Timer Disabled. 30 minutes 10 minutes 3 minutes 1 minute Timer disabled 5. LED Status Indicators - Enable/Disable The three coloured LEDs visible on the base of the VARIO unit provide important operating and status information. (See section 1 for information on LED status indicator system). This status indicator function can be switched on and off by pressing the STATUS button. This is the only button that has two states. It is possible for this function to be enabled/disabled even if programming mode has been disabled so the status of the lamp can be checked at any time. Factory default = LED Status Indicators Enabled. 7
19 6. Restore Factory Default Settings & Stored Memory Once the VARIO unit has been programmed, the settings will be stored in non-volatile (stored) memory. These settings are saved and reloaded if the illuminator experiences loss of power. If you wish to restore the unit back to its original factory default settings, this can be achieved when the unit is in programming mode by pressing the RESET button. To activate this feature, the button must be pressed continuously for at least 4 seconds. This is to avoid the possibility of activating this feature accidentally. The factory default settings are: Power Set to 100% of Maximum Photocell set to Medium Sensitivity Level: 10 Lux On, 30 Lux Off Timer Disabled Telemetry -TEL Enabled Telemetry Input wires soldered together for automatic photocell operation of unit Telemetry -DIM Disabled LED Status Indicators Enabled Programming Function Enabled for 4 weeks 7. Disable Remote Control Set-up The security features implemented in the VARIO illuminator and VARIO remote control are designed to ensure that the system cannot be programmed by unauthorised personnel. The system is automatically in programming mode once the illuminator is powered up. Once the installer/user has finished programming the settings of the VARIO illuminator, they can choose to lock-in these settings by pressing the Disable Remote Set-up button. To activate this feature, the button must be pressed continuously for at least 4 seconds. This is to avoid the possibility of activating this feature accidentally. If remote set-up is not disabled from the Remote Control, the illuminator will remain in programming mode for a pre-determined time of 4 weeks. After 4 weeks from power-up, remote set-up will be automatically disabled. 8
20 Please note: To enable programming mode again after remote set-up has been disabled, the VARIO illuminator must be powered off (for at least 10 seconds) then on again - the illuminator will then automatically re-enter programming mode. We would normally recommend to disable remote set-up once you have finished programming an individual VARIO illuminator and are satisfied that it is delivering the required operating performance. This will help to avoid tampering and the possibility of receiving commands when programming other units in close proximity. 8. Control Feature Combinations The following features can be altered / adjusted when programmed or used together: Power Adjust Timer Photocell Sensitivity Remote Dim LED Status Indicator Power Adjust Timer Photocell Sensitivity Remote Dim LED Status Indicator 9
21 9. Mechanical Details and Battery Information Dimensions: 40 x 87 x 7.5 mm Weight: 10g Battery: CR VARIO Remote Control Troubleshoot (see VARIO instructions for troubleshooting of illuminator) Ensure all tests are undertaken by a qualified, trained engineer. Ensure safe working practices are followed at all times. Troubleshoot - Ensure no other strong Infra-Red source is pointing at the remote receiver which is on the bottom of the unit. - Ensure that there is a clear line of site between the unit and remote with no possible obstructions. - In bright sunlight, distance between the unit and remote may need to be reduced. - Switch STATUS button on /off to check the status of unit. If the unit is in Programming Mode (indicated by FLASHING AMBER), a SOLID RED LED indicates a problem with an internal LED, and a FLASHING RED LED indicates an input voltage problem. * See section 1A for instructions on how to extinguish red flashing LED. - In Normal Operating Mode, SOLID AMBER denotes incorrect input voltage. ** See section 1B for instructions on how to extinguish solid amber LED. SOLID RED indicates internal LED fault. - If attempting to use Remote Control, ensure the unit is in programming mode (FLASHING AMBER LED) If not in programming mode, re-power VARIO illuminator. Turn power off for at least 10 seconds and then power on. - Check battery on remote (CR2025) If the remote is still not delivering the required performance, please contact Raytec for further assistance on +44 (0) or for Americas. 10
22 Vario Remote Quick Set Up Instructions 1. At power up, the unit enters programming mode (FLASHING AMBER LED) SOLID GREEN LED shows unit receiving power FLASHING GREEN - Remote control IR receiver problem SOLID AMBER LED shows unit receiving valid command SOLID RED Internal LED Fault Detected FLASHING RED Voltage supply problem detected Unit stays in programming mode for 4 weeks or until remote control set-up disabled 2. If required: Adjust Power Press 5 for 100% power, 4 for 80%, 3 for 60%, 4 for 40% and 2 for 20% power. Factory Default = 100% 3. If required: Adjust Photocell Sensitivity Press: Top Button for Low Sensitivity: 25 Lux On 50 Lux Off 2nd Button for Medium Sensitivity: 10 Lux On 30 Lux Off 3rd Button for High Sensitivity: 5 Lux On 15 Lux Off Bottom button to disable photocell Factory Default = Medium Sensitivity Unit factory-set to turn on/off automatically from Photocell. Orange and Purple Telemetry input wires are joined to mimic volt-free input (dry contact). Separate the wires to use with remote switch or input. 4. Telemetry Input - General Wiring of Remote Switch or Input Any external switch or input must be wired into Orange and Purple wires (Telemetry Input Wires). These wires accept both volt-free input or TTL: Volt-free input: TTL input: Non Polarity Sensitive. Short circuit = Light On Orange = TTL+ve, Purple = TTL ve (GND) 0V = Light On, 3V = Light Off 4a. TEL Select this option to turn lamp on/off remotely from a remote input or switch. This is the factory default setting. 4b. DIM Select DIM to dim lamp remotely from an input or switch. First input reduces power. Second input increases power and so on. 4c.TIMER Press and release TEL then select required period of time for unit to stay on after Telemetry Input. Timings associated with each button shown in section 4 of main instructions. To cancel Timer function press Timer Disable. 5. To turn LED Status Indicators on and off Press STATUS button. 6. To restore all factory settings press RESET button. Defaults shown in section 6. This button must be pressed continuously for 4 seconds to activate function. 7. Press this button to disable programming mode. Button must be depressed for at least 4 seconds. Only do this when you are happy with the set-up and installation of your unit. 11
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