Semi-automatic and automatic testers

Transcription

1 Semi-automatic and automatic testers For determination of strength of cement, mortar, resins, refractory materials, low-strength concrete, soil-cement etc. EN ASTM C109 ASTM C78 Model synopsis The testing machines and frames we produce, with capacities of 15, 300, 500 and 600, provide the highest possible degree of flexibility according to: - the standard in use - the material to be tested - the expected strength value - the type of test: Compression or Compression/Flexural - the configuration of the testing system (when a frame only is selected for connection to a separate stand-alone Power and Control Console e.g. PILOT/AUTOMAX Smart-Line, AUTOMAX E-Modulus, MCC, ADVANTEST) - The various options are summarized below: > A multipurpose semi-automatic machine ideal for principal laboratories, for testing cement, mortars, resins, refractory materials, lightweight concrete, soil-cement specimens etc. > Large testing space > High capacity, ideal for high strength mortars, resins etc. > High rigidity solid one piece steel frame > Ergonomic design 50-C92A02 WIZARD Semi-Automatic compression tester, 600 KN cap. Fitted with accuracy Class 1 from 6 to 600 KN, extendable with a special calibration procedure from 0.6 to 600 KN. Suitable for testing in compression using the appropriate accessory. For more information see page 366 > Usable for both flexural and compression test due to its high accuracy > A multipurpose machine ideal for principal laboratories, for testing cement, mortars, resins, refractory materials, lightweight concrete, soil-cement specimens etc. > Automatic test execution > Large testing space > High capacity, ideal for high strength mortars, resins etc. > High rigidity solid one piece steel frame > Ergonomic design > Gives the best quality to price ratio 50-C92C12 PILOT Automatic compression and flexural tester, 500 KN cap. A unique economical tester, fitted with a high-precision load cell with accuracy Class 1 from 5 to 500, extendable with a special calibration procedure from 0.5 to 500. Suitable for testing in flexure and compression using the appropriate accessory. For more information see page

2 65 > A 600/15 capacity double chamber compression/flexural frame controlled by AUTOMAX E-Modulus control console for the automatic determination of the Modulus of Elasticity on low strength/small size specimens. 50-C20E82 with 50-C92Z20 AUTOMAX E-Modulus with Double-station compression/flexural frame A 600/15 capacity compression/flexural frame featuring two testing chambers, with AUTOMAX E-Modulus stand-alone Power and Control Console. For more information see page 252 and 366 > Floor mounted, ideal for principal laboratories > Single and double station four-column rigid frame > Fitted with high-precision load cell/cells > EN version with inbuilt flexure and compression jigs also available > Ergonomic design 65-L18***, 65-L27***, 65-L28*** series PILOT and AUTOMAX Automatic and Super Automatic testers 15/300 capacity, high stiffness, fourcolumn compression/flexural systems. For more information see page 368 > Load measurement by high-precision load cell > Robust four-column frame > Piston travel limit switch included > Pedestal included > Complete with kit for connection to Control Console 65-L18Z10, 65-L27Z10, 65-L28Z10, 65-L58Z10 High-stiffness frames 300, 15/300 capacity, high-stiffness frames for connection to stand-alone Power and Control Consoles such as PILOT/ AUTOMAX Smart-Line, AUTOMAX E- Modulus, MCC and ADVANTEST. For more information see page

3 MULTIPURPOSE Compression testers /600 EN I EN I EN I ASTM C109 ASTM C C92C22 with pedestal 50-C99/B, printer 50-C10B/PR and accessories 50-C92C12 with pedestal 50-C99/B, printer 50-C10B/PR and accessories This serie is proposed with different power and control systems: Semi-automatic power and control system Note Also available, as alternative, the configuration with DIGIMAX 3, Semi-automatic power and control system. See page 232 and ask for our technical support. Automatic system with closed loop control Note Also available, as alternative, the configuration with AUTOMAX, super automatic power and control system. See page 237 and ask us for technical support. Common specifications Frame Rigid welded steel construction. Spherical seat allows free alignment at the initial contact with the specimen. Compression Platens See physical specifications table. Safety Features Max. pressure valve to avoid machine overloading, piston travel limit switch, emergency stop button, front door and rear flexible fragment guard. Machine Accessories - Distance pieces to reduce the vertical daylight - Frame pedestal Software All our PCS are supplied complete with the 82-SW/TRM software allowing real time and deferred test data download to PC. Full data management and reporting is provided with optional softwa- re DATAMANAGER 82-SW/DM (not suitable for WIZARD 2 PCS). See page 238 Test Accessories These machines can be equipped with accessories to perform: - Compression on cement samples - Flexure on cement samples - Flexural test on concrete beams - Splitting tensile test Upgrading Options Additional testing frame connection For WIZARD 2 and DIGIMAX 3 PCS. See page 232, 233 For PILOT and AUTOMAX PCS. See page 236 Printer installation For WIZARD 2 and DIGIMAX 3 PCS. See page 232, 233 For PILOT and AUTOMAX PCS. See page 236 Fragment guard lock switch Prevents test execution with the front door open. 50-C50/P1 For testers with PILOT PCS. 50-C50/P3 For testers with DIGIMAX PCS and WIZARD PCS.. Frame physical specifications Special calibration procedure See page 240 Certified platen hardness See codes 50-C0050/HRD2 and 65-L0050/ HRD (just for models 50-C92x2x) on page 240 model 50- C92xxx C92x1x C92x2x Cap /600 Load measurement Pressure transducer Load cell Load cell/ P.transducer Max. vertical daylight, mm /265 Horizontal daylight, mm /265 Platen dimensions, mm dia.165 Surface hardness 55 HRC Flatness tolerance 0.03 mm Ram travel, mm /50 Class 1 range / with C0050/CAL with C0050/CAL with C0050/1CAL

4 65 50-C92C02 with pedestal 50-C99/B, printer 50-C10B/PR and accessories > A multipurpose machine ideal for testing Cement, Mortars, Resins, Refractory, Lightweight concrete, Soil-cement specimens etc. > Large testing space > Ideal for splitting tests and flexural tests on concrete specimens > High capacity, ideal for high strength mortars, resins, etc. > High rigidity solid one piece steel frame > Ergonomic design > Featuring the best QUALITY/PRICE RATIO > High accuracy 500 model, suitable for both flexural and compression tests, fitted with high precision load cell, available in Class 1 from 0.5 to 500. WIZARD / C92A02 WIZARD 2, 600 cap. semi-automatic compression tester, load measurement by pressure transducer. 230V, 50 Hz, 1 ph 50-C92A12 WIZARD 2, 500 cap. semi-automatic compression tester, load measurement by load cell. 230V, 50 Hz, 1 ph 50-C92A22 WIZARD 2, 15/600 cap. semi-automatic double chamber compression tester, load measurement of the 15 station by high precision load cell and of 600 station by pressure transducer. 230V, 50 Hz, 1 ph PILOT / C92C02 PILOT Compact-Line, 600 cap. automatic compression tester, load measurement by pressure transducer. 230V, Hz, 1 ph 50-C92C12 PILOT Compact-Line, 500 cap. automatic compression tester, load measurement by load cell. 230V, Hz, 1 ph 50-C92C22 PILOT Compact-Line, 15/600 cap. automatic double chamber compression tester, load measurement of the 15 station by high precision load cell and of 600 station by pressure transducer. 230V, Hz, 1 ph 3 Frames only All frames are supplied complete with pressure transducer (or load cell where foreseen) and connection kit for separate control console / C92Z cap. compression frame, load measurement by pressure transducer.. 50-C92Z cap. compression frame, load measurement by load cell. 50-C92Z20 15/600 cap. double chamber compression frame, load measurement of the 15 station by high precision load cell and of 600 station by pressure transducer. info AUTOMAX... p. 234 PILOT...p. 234 DIGIMAX 3...p. 233 WIZARD 2...p. 232 Dimensions and weights...p. 230 Certificate of platen surface hardness...p. 240 Machine accessories...p. 241 Test accessories... p. 263 DATAMANAGER Software...p. 238 Special calibration... p. 240 For 110V, 60 Hz versions change last code number from 2 to 4. Ex. 50-C92C04 For 220V, 60Hz versions change last code number from 2 to 3 (only for WIZARD 2 and DIGIMAX 3) 367

5 Automatic and Super-Automatic Compression-Flexural testers /300 EN EN EN EN ASTM C109 ASTM C L28D12 with Flexural jig 65-L0019/B 65-L27C12 with flexural jig and compression device conforming to EN This serie is proposed with different power and control systems: Super-automatic system with closed loop control Common specifications Automatic system with closed loop control Note Also available, as alternative, the configuration with DIGIMAX 3, Semi-automatic power and control system. See page Frame Very rigid four columns frames, fitted inbuilt flexural and compression jig conforming to EN (models 65-L27xxx), or round platens suitable for receiving all compression and flexural accessories (models 65-L28xxx, 65-L18xxx). Compression Platens See physical specifications table. Safety Features Max. pressure valve to avoid machine overloading, piston travel limit switch, emergency stop button, optional fragment guard (see Machines Accessories). Machine Accessories - Distance pieces to reduce the vertical daylight. See page Fragment guards: 65-L1800/P Transparent rigid fragment guard for 65-L18xx testers 65-L2701/P Same as above for 65-L27x1x testers 65-L2800/P Same as above for 65-L28xxx testers Software All our PCS are supplied complete with the 82-SW/TRM software allowing real time and deferred test data download to PC. Full data management and reporting is provided with optional software DATAMANAGER 82-SW/DM (not suitable for WIZARD 2 PCS). See page 238 Test Accessories These machines can be equipped with accessories to perform: - Compression on cement samples - Flexure on cement samples Upgrading Options Additional testing frame connection Optional control of a second frame for 65-L18C1x. Optional control of a third frame for 65-L28D1x and for L27D1x. See page 236 Printer installation See page 236 info AUTOMAX... p. 234 PILOT...p. 234 DIGIMAX 3...p. 233 Certificate of platen surface hardness...p. 240 Machine accessories...p. 241 Test accessories... p. 263 DATAMANAGER Software...p. 238 Special calibration... p. 240 Fragment guard lock switch Prevents test execution with the fragment guard open. 65-L0050/P For L type frames and machines Special calibration procedure See page 240 Certified platen hardness See codes 65-L0050/HRD and 50-C0050/ HRD5 (just for models 65-L27xxx) on page 240 For 110V, 60 Hz versions change last code number from 2 to 4. Example: 65-L18C14 For 220V, 60Hz versions change last code number from 2 to 3 (only for WIZARD 2 and DIGIMAX 3)

6 65 > Automatic test cycle with closed loop digital feedback. > Dual user interface display and PC > Accuracy Class 1 (EN) and Class A (ASTM) starting from 10% of full scale. Special calibration starting from 3 for 300 chamber and from 0.75 for 15 available on request. See upgrading options. > Compatible with the new, intuitive and smart DATAMANAGER software. See page 238 > Soft platen-to specimen contact and smooth load rate control from the very beginning of the ramp. > Optional control of a second frame for 65-L18xxx single chamber testers. Active frame selection via valve selector. > Optional internal graphic printer including Load-Time plot > Universal compression testers, suitable to house various accessories for testing cement, mortar, resins and other materials. 65-L18D12 Additional features of the AUTOMAX Super-Automatic System > When connected to PC, the system is fully computerized and controlled by the DATAMANAGER Software. See page 238 > Double frame control as standard, with optional third frame control. Active frame selection via display/pc. 300 cap. 65-L18C cap., PILOT automatic compression tester. Load measurement by precision load cell. Round platens 165 mm dia. 230 V, Hz, 1 ph. 65-L18D cap., AUTOMAX Super- automatic compression tester. Load measurement by precision load cell. Round platens 165 mm, 230 V, Hz, 1 ph. Detail of the high stiffness 4 columns structure and High precision load cell which fits all single and double station frames. 15/300 cap. 65-L27C12 15/300 double chamber PILOT automatic compression tester, inbuilt flexural jig and compression platens for 40x40x160 mm prisms conf. to EN Load measurement by precision load cells. 230 V, Hz, 1 ph. 65-L27D12 15/300 double chamber AUTOMAX Super- automatic compression tester, inbuilt flexural jig and compression platens for 40x40x160 mm prisms conforming to EN Load measurement by precision load cells. 230 V, Hz, 1 ph. 65-L28C12 15/300 double chamber PILOT automatic compression tester. Load measurement by precision load cells. Round compression platens 165 mm dia. 230 V, Hz, 1 ph. 65-L28D12 15/300 double chamber AUTOMAX Super- automatic compression tester. Round compression platens 165 mm dia. 230 V, Hz, 1 ph. Load measurement by precision load cells. Models 65- L18C12 (P) L18D12 (A) L27C12 (P) L27D12 (A) L28C12 (P) L28D12 (A) Max. load /300 15/300 Ram travel mm 50 30/50 30/50 Vert. span, mm 200 -/50 200/200 Horiz. span, mm 220 -/220 -/220 Platen dim. mm dia x 40 dia. 165 Flexural jig 40 x 40 x 160 mm - included - Overall dim. mm l x d x h 862 x 344 x x 337 x x 337 x 964 Weight approx, kg Class 1 measuring 1.5 to to to 300 Range from, : 30 to to 300 Class 1 measuring 0.75 to to 15 3 to 300 range from, :* 3 to to 300 (P)= Fitted with PILOT Automatic system (A)= Fitted with AUTOMAX Super-Automatic system * Available with the special calibration procedure, code 50-C0050/CAL for the 300 load scale and with procedure 50-C0050/CAL5 for the 15 load scale. To be specified at time of order. See page

7 Compression-Flexure Cement Testing Frames > Load measurement by high precision load cell > Class 1 (EN) and A (ASTM) accuracy available from 1% of the 300 scale and from 5% of the 15 scale > Robust 4 column frame > Piston travel limit switch included > Pedestal included > Complete with connection kit to control console. 65-L18Z10 65-L28Z10 Common specifications Frame Four-column robust frame with single or twin test chamber. All frames includes pedestal and connection kit for control console. Test Accessories These machines can be equipped with accessories to perform: - Compression on cement samples - Flexure on cement samples Prevents test execution with the fragment guard open (when the frame is connected to any automatic system). 65-L0050/P For L type frames and machines See code 65-L0050/HRD on page 240 Compression Platens See physical specifications table. Safety Features Piston travel limit switch, optional fragment guard (see Machines Accessories). Machine Accessories - Distance pieces to reduce the vertical daylight. See page Fragment guards: 65-L1800/P Transparent rigid fragment guard for 65-L18Z10 frame 65-L2800/P Same as above for 65-L28Z10 and frame Upgrading Options Pressure regulator The 15 load piston of the twin test chamber model 65-L28Z10 and single chamber model 65-L58Z10, when connected to PILOT and AUTOMAX PCS, require the 65-L1400/X5 pressure regulator. However, this is not necessary when connected to MCC and Advantest consoles. 65-L1400/X5 Hydraulic pressure regulator for frames 65-L28Z10 and 65-L58Z10 connected to PILOT and AUTOMAX PCS. Fragment guard lock switch Special calibration procedure All frames, when connected to a suitable control console, are calibrated to Class 1 starting from 10% of load scale. Special calibration procedure can be ordered to extend the Class 1 range. See specification table and page 240 Certified platen hardness info AUTOMAX... p. 234 PILOT...p. 234 DIGIMAX 3...p. 233 SMART-Line Console...p. 237 AUTOMAX E-Modulus... p. 252 MCC Multitest...p. 256 ADVANTEST... p

8 65 model 65- L18Z10 L28Z10** L58Z10** L38Z10 Cap / Load measurement Load cell Vertical daylight, mm Horizontal daylight, mm Platen dimensions, mm dia. 165 Surface hardness 55.5 HRC Ram travel, mm 50 30/ Class 1 range / with C0050/CAL * with C0050/CAL5* Dimensions, lxdxh, mm 500 x 405 x x 405 x 1720 Weight, kg * For special calibration procedures see page 240 ** When connected to AUTOMAX or PILOT PCS, the pressure regulator model 65-L1400/X5 must be used. See Upgrading Options. 300 cap. 65-L18Z cap.compression testing frame, fitted with round platens 165 mm dia.and precision load cell for load measurements. 65-L38Z cap.compression testing frame, fitted with round platens 165 mm dia.and precision load cell for load measurements. Version with increased testing space (vertical: 350mm, horizontal: 260mm) 15/300 cap. 65-L28Z10 15/300 double chamber testing frame, fitted with round platens 165 mm dia.and precision load cells for load measurements. 15 cap. 65-L58Z10 15 cap. flexural/compression testing frame, fitted with round platens 165 mm dia. and precision load cell for load measurements. Detail of the high stiffness 4 columns structure and High precision load cell which fits all single and double station frames. 65-L58Z10 with Flexural device 65-L0019/B 371

9 Accessories for Compression and flexural testers Flexure devices for mortar prisms EN ASTM C348 We produce two versions of this apparatus: the 65-L0019/B conforming to EN and the 65-L0019/C which conforms to ASTM. Both models feature a robust frame fitted with one upper and two lower tilting bearers. The distance between the two lower bearers is 100 mm in the EN and 119 mm in the ASTM version. Total height: 188 mm Weight: 8 kg (approx.) 65-L0019/B EN Flexure device for 40 x 40 x 160 mm prisms. 65-L0019/B1 Marking template for centering the mortar prism on the 65-L0019/B EN device. 65-L0019/C ASTM Flexure device for 40 x 40 x 160 mm prisms. 65-L0019/B, 65-L0019/C Compression devices for mortar specimens EN EN ASTM C109 Two versions of this device are available: 50-C9030/H conforming to EN and 50-C9032/H which conforms to ASTM. Both models feature a robust frame with an upper platen with a spring-mounted spherical seat that moves vertically. The 50-C9030/H model is fitted with a platen for portions of 40x40x160 rectangular cement prisms, while the 50-C9032/H model is fitted with round platens 75 mm diameter. Vertical clearance: 53 mm Weight: 8 kg (approx.) 50-C9030/H EN Compression device to test portions of 40 x 40 x 160 mm prisms broken in flexure. 50-C9032/H ASTM Compression device to test 50 mm (2 ) cubes. 50-C9030/H Splitting tensile test devices EN 1338 EN ASTM C496 This device is a two-column steel frame with a self-centering specimen holder at the base and an upper load beam suspended with springs for easy adjustment of the specimen. It can be easily placed on the lower platen of the compression testers 50-C92xxx and frame 65-L38Z10. See additional info on page C9000/B Splitting tensile test device for cylinders up to 160mm diameter x 320mm height. Conforms to EN and ASTM C C9070/B Splitting tensile test device for concrete block pavers and concrete cubes. Conforms to EN 1338 and EN Accessories 50-C9002 Hardboard packing strips 4 x 15 x 345 mm, to EN 1338 and Pack of C9002/A Plywood packing strips 3 x 25 x 345 mm, to ASTM C496. Pack of 50. Flexural test device for concrete beams EN ASTM C78 ASTM C293 AASHTO T97 This device has a double upper bearer for two-point and centrepoint tests. It can be easily placed on the lower platen of the compression testers 50-C92xxx and frame 65-L38Z10. See additional info on page C9010/B Flexural device for concrete beams 100 x 100 x 400/500 mm and 150 x 150 x 600/700 mm. Frame pedestal 50-C99/B Machine/Frame pedestal for series 50-C92xxx. Dimensions: 660x370x400 mm Weight: 26 kg /B Distance pieces to adjust vertical clearance Made of steel, these pieces are used to reduce the vertical clearance of the compression machine to a height that is appropriate for the size of the specimen, considering that, in general, the maximum piston travel is 50mm (or 30 mm for 15 chamber). 65-L1000/20 Distance piece, 165 mm diameter x 20 mm thick. Weight 3.5 kg approx. 65-L1000/30 Distance piece 165 mm diameter x 30 mm thick. Weight 5.5 kg approx. 65-L1000/40 Distance piece 165 mm diameter x 40 mm thick. Weight 7 kg approx. 65-L1000/68 Distance piece 165 mm diameter x 68 mm thick. Weight: 9 kg approx C9032/H 65-L1000/30