SIMATIC Rack PC flexible, powerful and reliable
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1 SIMATIC Rack PC flexible, powerful and reliable Product Brief July 2004 Always the right industrial PC Professional automation solutions make unusually tough demands on the industrial PCs used vibration, cold, dust, heat, humidity year after year. With their reliable and flexible rack PC systems, Siemens have created 19 inch computers that are particularly well adapted to industrial applications always with the aim of reducing your total costs. This is why Siemens provide two different equipment categories that are tailor-made to meet differing industrial requirements: SIMATIC Rack PC IL 40 S SIMATIC Rack PC 840
2 SIMATIC Rack PC Summary of highlights The various fields of application in automation and the differing local industrial conditions derived from them are decisive factors in selecting the right hardware platform for PC-based automation solutions. At Siemens, we provide high-quality, reliable industrial PCs that are capable of carrying out multiple tasks long-term: Measurement, process and machine sequence control Visualizing production sequences Image processing in the context of quality inspection Data acquisition and data management for recipe management or Internet applications, for example 19" applications that are also optimized to save space. In each individual case, different processors, memory capacities, drive configurations, power supplies, add-on cards and preinstalled operating systems will be combined to make the appropriate system. We have two equipment classes available to provide the best-possible solution for your particular tasks and special requirements: SIMATIC Rack PC IL 40 S maximum performance at an attractive price SIMATIC Rack PC 840 maximum expandability and maximum industrial functionality SIMATIC Rack PC Industrial Lite 40 S V2 The SIMATIC Rack PC IL 40 S V2 is a powerful industrial PC with the 19" mounting format (4 vertical modules), it offers attractive pricing and is also available in preference versions. The Rack PC IL 40 S V2 is highly suitable for applications that demand maximum PC performance (state of the art) together with a low industrial capability requirement, such as are found in process control engineering, measurement technology or in building services automation for example. SIMATIC Rack PC 840 V2 The SIMATIC Rack PC 840 V2 is an extremely robust, scaleable industrial PC with the 19" mounting format (4 vertical modules). In particularly tough surroundings, with high temperatures and shock stress, for example, the Rack PC 840 V2 is guaranteed to operate reliably in an industrial environment and its distinctive long-term availability ensures that your investment is secure. Latest PC technology: State-of-the-art Intel technology High performance and scalability PCI and AGP slots Gigabit Ethernet Industrial capability: Dust-proof protection Easy to service CE designation for industry and office Safe transportation for expansion cards Monitoring functions Investment security: Guaranteed availability of replacement parts for at least 3 years Advanced industrial capability: Protection against high vibration and shock stress in operation Suitable for use in high temperatures Extremely easy to service Efficient self-diagnostics (SIMATIC PC DiagMonitor) Advanced industrial functionality: ISA and PCI slots Highly flexible and upgradable components Integrated PROFIBUS-DP/MPI interface (optional) High investment security: Good continuity of components/design Guaranteed availability of replacement parts for at least 5 years 2
3 Technical specifications Construction Processor Main memory Free slots for expansion Graphics Operating system Rack PC IL 40 S V2 19 rack, 4 vertical modules prepared for telescopic guide supports for vertical and horizontal mounting 19" fixing bracket can be detached from outside Intel Pentium GHz, 800 MHz FSB, 512 KB second level cache, hyper-threading Intel Celeron 2.5 GHz, 400 MHz FSB, 128 KB second level cache 128 MB DDR SRAM and higher expandable to 4 GB Dual-channel support PCI: 6 x (long) AGP 8 x: 1 x on-board Intel 865G graphics controller on the AGP bus integrated in the chipset; dynamic video memory; 1600 x 1200 pixels at 75 Hz image refresh rate and 32 bit colors in AGP slot (optional) AGP 4x graphics card (Dual Heard: 2 x VGA); 32 MB; 1600 x 1200 pixels at 100 Hz image refresh rate and 32 bit colors pre-installed and included on the Restore CD Windows NT German/English Windows 2000/XP Professional MUI 1) Rack PC 840 V2 19 rack, 4 vertical modules prepared for telescopic guide supports for horizontal mounting 19" fixing bracket can be detached from outside Intel Pentium GHz, 533 MHz FSB, 512 KB second level cache Intel Pentium 4 Mobile 2.2 GHz, 400 MHz FSB, 512 KB second level cache Intel Celeron 2.0 GHz, 400 MHz FSB, 128 KB second level cache 128 MB DDR SRAM and higher expandable to 2 GB PCI: 5x long PCI/ISA (shared): 2 x long ISA: 3 x long onboard VIA ProSavage8 graphics controller on the AGP bus, integrated in the chip set, up to 32 MB, 1280 x 1024 pixels at 100 Hz image refresh rate and 32 bit colors pre-installed and included on the Restore CD MS-DOS 6.22 English Windows NT German/English Windows 2000/XP Professional MUI 1) Windows 2000 Server incl. 5-client MUI 1) Power supply AC: 120/230 V, 50/60 Hz, auto range AC: 120/230 V, 50/60 Hz, long range Short-break voltage failure max. 16 ms max. 20 ms (as per NAMUR) Drives Hard disk 2) Optical drives Internal mounting 80 GB 2 x 80 GB (optional) RAID1, 2 x 80 GB (optional) Mounted in front drive holder or in a removable rack (optional) 80 GB 2 x 80 GB RAID1, 2 x 80 GB DVD-ROM DVD-ROM/CD-RW Internal mounting 3) 40 or 80 GB (optional) 2 x 80 GB (optional) RAID1, 2 x 80 GB (optional) SCSI U160, 36 GB or 2 x 36 GB Mounted in front drive holder or in a removable rack (optional) 40 or 80 GB 2 x 80 GB RAID1, 2 x 80 GB DVD-ROM DVD-ROM/CD-RW DVD ± RW Diskette drive 1.44 MB 1.44 MB Module slots 6 (internal: 2 x 3.5, at the front: 3 x 5.25, 1 x 3.5 ) 7 (internal: 2 x 3.5, at the front: 3 x 5.25, 2 x 3.5 ) Interfaces PROFIBUS/MPI 12 Mbit/s (isolated, CP 5611-compatible); optional Ethernet 10/100/1000 Mbit/s (RJ 45) 10/100 Mbit/s (RJ45) USB 2 x front panel (high current), USB 2.0 (optional) 4 x rear panel (high current), USB 2.0 Serial COM1 (V.24); COM2 (V.24) (optional) COM1 (V.24), COM2 (V.24) Parallel LPT1 (EPP/ECP) LPT1 (EPP/ECP) VGA 1 x 1 x Keyboard/mouse 2 x PS/2 2 x PS/2 Audio 1 x line in; 1 x line out; 1 x micro 1 x front panel (high current), USB x rear panel (high current), USB 2.0 1) MUI (Multi-language User Interface); 5 languages German, English, French, Spanish, Italian 2) 3.5 ; ATA 100 (if not otherwise specified) 3) In shock and vibration-damped drive holder 3
4 Technical data Monitoring functions Basic functionality Expanded functionality; Signal local or remote via SIMATIC PC DiagMonitor software (optional) Front LEDs Rack PC IL 40 S V2 Temperature, fan, watchdog, voltage (signal local via SystemGuard software) Rack PC 840 V2 Temperature, fan, watchdog (signal local via Software SOM Safecard on Motherboard) Temperature, fan, watchdog Hard disks (SMART) System/Ethernet monitor Hours counter Communication via Ethernet POWER (PC ON) HARDDISK (access to the hard disk) STATUS (fan, temperature monitoring) SNMP and OPC interface POWER (internal power supply available, PC ON) HARDDISK (access to the hard disk) PROFIBUS/MPI (Profibus status) WATCHDOG (function/error display) TEMP (temperature status) ETHERNET (Ethernet status, heart beat ) FAN (fan speed monitoring) Environmental conditions Deg. of protection acc. to EN IP30 front, IP20 rear IP41 front, IP20 rear Protection class Class I, in accordance with IEC Class I, in accordance with IEC Vibration 1) 2) 20 to 200 Hz: 2 m/s 2 (approx. 0.2 g) as per IEC to 58 Hz: mm; 58 to 500 Hz: 5 m/s 2 (approx. 0.5 g) as per IEC Impact 1) 2) 9.8 m/s 2, 20 ms (approx. 1 g) as per IEC m/s 2, 30 ms (approx. 5 g) as per IEC Electromagnetic compatibility (EMC): Emitted interference Immunity to conducted interference on the supply lines Immunity to interference on the signal lines Immunity to interference from the discharge of static electricity Immunity to interference from high-frequency irradiation Immunity to magnetic field interference Ambient temperature during operation EN class B, FCC class A ± 2 kv (IEC , burst) ± 1 kv (IEC , surge symm.) ± 2 kv (IEC , surge unsymm.) ± 1 kv (IEC , burst, length <10 m) ± 1 kv (IEC , surge symm., length >30 m) ± 2 kv (IEC , surge unsymm., l. >30 m) ± 4 kv, contact discharge (IEC ) ± 8 kv, air discharge (IEC ) 10 V/m 80% AM, 80 MHz to 1 GHz (IEC ) 10 V/m 50% ED, 900 MHz and 1.89 GHz (IEC ) 10 V, 9 KHz to 80 MHz (IEC ) 30 A/m, 50/60 Hz (IEC ) EN class A; FCC class A ± 2 kv (IEC , burst) ± 1 kv (IEC , surge symm.) ± 2 kv (IEC , surge unsymm.) ± 1 kv (IEC , burst, length < 10 m) ± 2 kv (IEC , burst, length > 30 m) ± 2 kv (IEC , surge unsymm., length > 30 m) ± 6 kv, contact discharge (IEC ) ± 8 kv, air discharge (IEC ) 10 V/m 80% AM; 80 MHz to 1 GHz (IEC ); 10 V/m 50% ED; 900 MHz and 1.89 GHz (IEC ); 10 V; 9 khz to 80 MHz (IEC ) 30 A/m, 50/60 Hz (IEC ) 5 to 40 ºC 5 to 45 C up to 50 C with Pentium 4 Mobile Humidity 5 to 80% at 25 ºC 5 to 80% at 25 C System-tested SIMATIC industrial software STEP 7, WinAC, ProTool/Pro, WinCC, SOFTNET STEP 7, WinAC, ProTool/Pro, WinCC, SOFTNET Certification Safety standards EN 60950, UL 60950, CSA C22.2 EN 60950, UL 60950, CSA C22.2 Certification culus (UL 60950) culus (UL 60950) CE designation For use in the office and in industry Emitted interference: EN Immunity to interference: EN For use in industry: Emitted interference: EN Immunity to interference: EN Dimensions and weights Mounting dimensions 430 x 177 x x 177 x 444 (W x H x D in mm) Weight approx. 19 kg approx. 19 kg MLFB group 6AG ES ) Restrictions when operating CD-ROM/CD-RW and removable rack. 2) Specification for complete device. Subject to technical changes/improvements without prior notice. 4
5 SIMATIC Rack PC The two equipment classes The SIMATIC rack PC flexible and reliable To guarantee reliable operation in an industrial environment, the SIMATIC rack PC is constructed from high-quality components that assure 24h continuous operation. The pressurization cooling concept with a long-life temperature-controlled fan and dust filter also has an important part to play in this. The lockable front flaps protect the entire PC from unauthorized access to the controls behind them. Side-mounted withdrawable telescopic guide supports allow easy access to the PC components for service purposes. A stable, retaining card holder protects the integrated PC-cards against shock and vibration. All aspects of SIMATIC rack PCs are designed for good system availability (e. g. integrated monitoring functions for temperature, fan, watchdog, hard disk, operating hours counter). This system availability can be specifically improved with additional hardware and software options. For example with a: Preventive data protection using the SIMATIC PC/PG Image Creator Additional hardware options such as second hard disk, mirror disks (RAID1) or UPS. Thanks to its CE certification for use in industrial environments, the user does not have to spend time and money testing for quality assurance. SIMATIC Rack PC IL 40 S V2 maximum performance at an attractive price Equipped with state-of-the-art Intel technology, the Rack PC Industrial Lite provides excellent computing performance at an extremely attractive price when used for the industry sector with low industrial capability requirements. Latest PC technology The Rack PC IL 40 S V2 is particularly well aligned to the PC world standard. Together with a fast rate of innovation, you can expect a range of highest-performance and scalability from this equipment class. Using modern hyper-threading (HT) CPU technology, several program instructions can be executed in parallel. With the memory expansion in dual-channel mode, this results in shorter response times in the system and efficient utilization of the resources. The next generation of LAN communication is already integrated by means of a Gigabit Ethernet connection. The graphics integrated in the chipset means that this computer is already prepared for modern graphic requirements. A powerful graphics card is optionally available for connecting two monitors. Industrial capability The easy-to-service full metal casing of the SIMATIC Rack PC IL 40 S V2 guarantees mechanical and electromagnetic robustness. In addition, it provides reliable 24h continuous operation at ambient temperatures between 5 and 40 C. Investment security Replacement parts are available for at least three years after the product is phased out. SIMATIC Rack PC 840 V2 maximum expandability and maximum industrial functionality The distinctive robustness of the SIMATIC Rack PC 840 V2 provides a secure PC platform for machine-based operation, especially under tough local conditions in industry. Advanced industrial capability The full metal casing of the SIMATIC Rack PC 840 V2 is the basis for its extreme mechanical and electromagnetic robustness under tough conditions. The Rack PC 840 V2 is so easy to service that minimal downtime is guaranteed. For example, you can easily replace the air filter and the fan from the front once the system has been installed. To open the casing, you only need to loosen a screw and this allows you to quickly replace any PC component. In addition, the optional industry-compliant impact and vibration absorbing hard disk retainer and interfaces with improved gold plating ensure reliable continuous operation. The effective pressurization cooling concept guarantees operation in the wide ambient temperature range from 5 to 50 C. The SIMATIC PC DiagMonitor diagnostics and reporting software provides enhanced functionality for early diagnostics of the temperature inside the casing, the fan and program operation (watchdog) as well as the hard disk, whether local or via LAN. This detects possible problems on the PC promptly, and sends error messages via Ethernet, or SMS to the user or directly via the OPC interface to the SIMATIC software. This minimizes system downtime and reduces costs. Advanced industrial functionality In accordance with requirements in the process environment, the industrial power supply also bridges short-term voltage failures in compliance with the Namur recommendation. The Rack PC 840 V2 continues to support ISA technology and has up to 10 free PCI/ISA slots for long expansion cards. This flexibility is also apparent in the integrated PROFIBUS interface, which is used for the cost-effective connection of local field devices or for linking to SIMATIC S7. High investment security The long-term availability of the PC components in conjunction with the ISA slots, the operating systems, such as Windows NT and the 5-year availability for replacement parts minimize your total costs over a long period (total cost of ownership). 5
6 SIMATIC Rack PC The right decision Innovation and continuity under one roof. Our project strategy brings two factors crucial for success under one roof: innovation and continuity. For that reason we make no compromises about the use of proven products and components. In practical terms this means that we are concentrating on the important innovations and advances in PC technology that can be expected to maintain their currency over the long term. This makes your investment secure for a much longer period! The long service life and good availability of high quality industrial PCs are crucial factors in avoiding expensive machine downtime. This is ensured by particularly thorough quality control systems, along with system and stress tests carried out in the course of development and manufacture. The ability to function smoothly together with other SIMATIC components is tested in additional system integration tests. Other SIMATIC PCs Product briefs: SIMATIC Box PC compact, powerful and robust Order no. 6ZB5310-0FR02-0BB6 SIMATIC Panel PC Always the right industrial PC Order no. 6ZB5370-1BF02-0BA7 SIMATIC PC for maximum system availability Order no. 6ZB5310-0LF02-0BA2 The platform for PC-based automation Siemens is your one-stop supplier for automation technology. At Siemens you will find all the necessary building blocks for automation components made to match one another. Whether you are looking for PC-based control with SIMATIC WinAC, PC-based display and visualization with SIMATIC ProTool/Pro or SIMATIC WinCC with us, you can obtain everything from one source. To improve system availability in PC-based automation solutions, a range of extension components are now available for the SIMATIC Rack PCs. These tools allow the user to exploit PC functionality in the same environment as robust, classic automation systems. And in the case of the SIMATIC Rack PC, also the right 19" hardware platform that is for sure! Service & Support worldwide You can rely on a SIMATIC PC, even under tough local conditions. Thanks to the care taken during development and testing, they run day after day, month after month, year after year. But however careful you are, malfunctions can never be totally excluded. There is no doubt that the critical factor here is whether, in the event of a failure, you are left to your own devices, or whether you receive prompt support. As far as we are concerned, Service & Support is a comprehensive service far more than simple repairs. Whatever the service topic, you will always find the right person to contact at Siemens. We offer advice and support, provide standby services 24 hours a day, supply replacement parts for your own servicing activities and carry out expert repairs or enhancements to your system and we will do this on-site as well. All-encompassing expertise that you can rely on! At the highest level, with the latest know-how and in every case, by the shortest route in more than 30 countries. of further development of the products. An obligation to provide the desired characteristics shall only exist if expressly agreed in the terms of contract. You can find more information about the SIMATIC PC on the Internet at: All products marked in this product brief are registered trademarks of Siemens AG. To arrange a personal meeting with your local Siemens SIMATIC representative, visit: You can now go to the A&D Mall to configure and order your personal SIMATIC PC: The information provided in this brochure contains merely general descriptions or performance characteristics, which in case of actual use do not always apply as described or which may change as a result Siemens AG Order no. 6ZB5310-0HN02-0BB3 Printed in Germany Automation and Drives 10004/ VOG Systems Engineering Postfach 2355, FÜRTH, BUNDESREPUBLIK DEUTSCHLAND Siemens AG 2004 Subject to change without prior notice
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