C-Collect TM. by CTB Inc. Monitor Box Installation & Operator s Instruction Manual

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1 C-Collect TM by CTB Inc. Installation & Operator s Instruction Manual October 003

2 CTB Inc. Warranty CTB Inc. Warranty CTB Inc. warrants each new C-Collect TM product manufactured by it to be free from defects in material or workmanship for one year from and after the date of initial installation by or for the original purchaser. If such a defect is found by the Manufacturer to exist within the one-year period, the Manufacturer will, at its option, (a) repair or replace such product free of charge, F.O.B. the factory of manufacture, or (b) refund to the original purchaser the original purchase price, in lieu of such repair or replacement. Labor costs associated with the replacement or repair of the product are not covered by the Manufacturer. Conditions and Limitations. The product must be installed by and operated in accordance with the instructions published by the Manufacturer or Warranty will be void.. Warranty is void if all components of the system are not original equipment supplied by the Manufacturer. 3. This product must be purchased from and installed by an authorized distributor or certified representative thereof or the Warranty will be void. 4. Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or lack of proper maintenance shall not be considered defects under the Warranty. 5. This Warranty applies only to systems for the care of poultry and livestock. Other applications in industry or commerce are not covered by this Warranty. The Manufacturer shall not be liable for any Consequential or Special Damage which any purchaser may suffer or claim to suffer as a result of any defect in the product. Consequential or Special Damages as used herein include, but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs and operational inefficiencies. THIS WARRANTY CONSTITUTES THE MANUFACTURER S ENTIRE AND SOLE WARRANTY AND THIS MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSES SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT FURNISHED HEREUNDER. C-Collect TM Distributors are not authorized to modify or extend the terms and conditions of this Warranty in any manner or to offer or grant any other warranties for C-Collect TM products in addition to those terms expressly stated above. An officer of CTB, Inc. must authorize any exceptions to this Warranty in writing. The Manufacturer reserves the right to change models and specifications at any time without notice or obligation to improve previous models. Effective: December 003 Thank You CTB Inc. P.O. Box 000 Milford, Indiana U.S.A. Phone (574) Fax (877) ctb@ctbinc.com Internet: http// The employees of CTB Inc. would like to thank your for your recent C-Collect TM purchase. If a problem should arise, your C-Collect TM distributor can supply the necessary information to help you.

3 Contents Topic Page User CTB Inc. Warranty General Support Information Safety Information Follow Safety Instructions Decal Descriptions DANGER: Electrical Hazard Introduction to the Viewing Screen Navigation Keys Edit Buttons Fast Edit Mounting the Temperature Sensors Temperature Sensors Continued Pulsed Water Meter and Water Pressure Switch Wiring Relative Humidity Sensor Wiring Static Pressure Kit Feed Scale Wiring Starting the Operation Setup Daily Operation CALIBRATIONS Technical Specifications C-Collect TM Connection Parts List Wiring Diagrams IDM Wiring I/O Board Wiring Second I/O Board Wiring C,D C,D,I C,I C C,I C,I I C I * Legend: C = Customer (end user), D = Distributor (sales), I = Installer of equipment 3

4 General General Support Information The C-Collect TM is used in conjunction with C-Collect TM to gather and store environmental data in poultry and livestock buildings. Using this equipment for any other purpose or in a way not within the operating recommendations specified in this manual will void the warranty and may cause personal injury. This manual is designed to provide comprehensive planning, installation, safety, operation, and parts listing information. The Table of Contents provides a convenient overview of the information in this manual. The Table of Contents also specifies which pages contain information for the sales personnel, installer, and consumer (end user). Safety Information Caution, Warning and Danger Decals have been placed on the equipment to warn of potentially dangerous situations. Care should be taken to keep this information intact and easy to read at all times. Replace missing or damaged safety decals immediately. Using the equipment for purposes other than specified in this manual may cause personal injury and/or damage to the equipment. Follow Safety Instructions Carefully read all safety messages in this manual and on your equipment safety signs. Follow recommended precautions and safe operating practices. Keep safety signs in good condition. Replace missing or damaged safety signs. Decal Descriptions DANGER: Electrical Hazard Disconnect electrical power before inspecting or servicing equipment unless maintenance instructions specifically state otherwise. Ground all electrical equipment for safety. All electrical wiring must be done by a qualified electrician in accordance with local and national electric codes. Ground all non-current carrying metal parts to guard against electrical shock. With the exception of motor overload protection, electrical disconnects and over current protection are not supplied with the equipment. 4

5 Introduction to the Introduction to the Here is a diagram to help you get more familiar with the various parts of your. 3 4 Figure. Various Parts Navigation Keys 3 Viewing Screen 4 Edit Keys Viewing Screen The viewing screen has a display which has line. This is the area that will display information. The viewing screen always remains lit. (Figure ). Monitor A.0 Figure. Viewing Screen Navigation Keys These buttons allow you to scroll up and down. Continuously pressing the up or down arrow button increases the scrolling speed. When you are in the Edit Mode the left and right arrow keys move the cursor to editable (changeable) positions. The cursor highlights the areas that can be changed. Edit Buttons When the button labeled EDIT is pressed and you are looking at editable fields, the cursor appears. With the Navigation Buttons, you can move the cursor to the parameter on the screen that you want to edit. By pressing the + or buttons, the numerical values are changed. If you are changing text (i.e. yes or no ), the "+" and " " keys scroll through the possible text choices. Pressing the EDIT button a second time exits the edit mode. Fast Edit While editing a number on the screen, you will notice that the digit you are changing is underlined. For example: (7.0). If you wish you can move to different digits of the number in order to change the number more rapidly. To do this See Figure 3 below. Fast Edit is very useful when making large changes to numbers. Action Result Press the Edit button 00 Press "+" followed by "-" 00 Within 3 seconds, Press the Left arrow twice 00 Press "+" twice arrow 300 Figure 3. Fast Edit. MT /03 5

6 Introduction to the Mounting the The C-Collect TM requires a minimum mounting area of approximately " x 3" [55.9 cm x 58.4 cm] This dimension is allowing extra room for the Monitor Box Door to open. (See Figure 4 below). Approximately " [53.3 cm] 6" [40.6 cm] Approx. 3" [58.4 cm] 7.5" [44.5 cm] MT /03 At least 3" Space Left for Door to open Figure 4. Mounting the The C-Collect TM consists of seven different types of boards shown in Figure 5. The Boards involved in wiring the are the I/O Board, Second I/O Board, and the IDM Board. (See Figure 5) KD Board IDM Board 3 I/O Board 4 Second I/O Board 5 FNM Board (Mounted onto KD Board 6 SP (Static Pressure) Sensor 7 Display Board Figure 5. Types of Boards 6

7 Introduction to the When wiring the C-Collect TM, it is recommended that the line voltage wires be brought into the bottom of the and the low voltage wires (Temperature Sensors, relative humidity, etc.) be brought in the side of the Box (See Figure 6). Temperature Sensor, Potentiometer, relative humidity wires etc. (Low Voltage) Line Voltage Wires Shown Without Front Plate for Clarity Figure 6. Low Voltage Wire Routing The Ground Rail, (Item, Figure 7), is only to be used to connect the C-Collect TM to Earth Ground. It is recommended that a ground rod be located no more than 8-0 (.438 m m) away from the Box. The C-Collect TM Monitor Box should be connected to ground using a gauge wire or larger. As always, check the local electric code for additional requirements. Ground Rail Ground Wire [.438 m m] Max. Earth Ground 3 Figure 7. Ground Wire Routing 7

8 Introduction to the Temperature Sensors The Temperature Sensors require Non-Shielded 0 Gauge Twisted Pair Wire (See Figure 8). This wire is available from Chore-Time. When routing this wire in the house be sure to keep the wire a minimum of "(305mm) away from line voltage wiring. If there is a need for the Sensor wire to cross line voltage wires, cross them at a 90 angle to each other as shown below in Figure Mt /0 Non-Shielded Twisted Pair Wire Line Voltage Wiring Figure Cross-over The Temperature Sensor wires are connected to the C-Collect TM at the I/O Board. (See Figure 9, Item 3) Please note that the Terminal Connectors on the I/O Board can be detached for easy connection (See Figure 9). See also the I/O Board wiring diagram in the "Wiring Diagram" section of this Manual. There are no polarity restrictions for the Temperature Sensors. If Temperature Sensors 7,8, or 9 are used, they have to be wired to the second I/O Board (See Second I/O Board wiring diagram). 3 MT /03 I/O Board Terminal Connectors 3 Non Shielded Temp. Sensor Wires Figure 9. I/O Board Terminal Connectors 8

9 Introduction to the Temperature Sensors Continued... The Sensor wire can now be connected at the other end to the Sensor itself and the wire routed around the box of the Temperature Sensor to form a drip loop (See Figure 0). Front View (with Lid Off) Mv /0 3 Figure 0. Drip Loop Temperature Sensor (Back Side) Non-Shielded Twisted Pair 3 Drip Loop 9

10 Introduction to the Pulsed Water Meter and Water Pressure Switch Wiring If one Pulsed Water Meter is used, it needs to be connected to the D terminals on the I/O Board (See Figure ). If more than one Water Meter (up to 9) they need to be connected to the IDM Board Terminals as shown in Figure. Use Twisted Pair Wire to connect the terminals on the Water Meter with the C-Collect TM. If a Water Meter not sold by CTB Inc. is used, make sure that it has a dry contact output. Do not use a Water Meter that sends voltage out with every pulse. 4 I/O Board D Terminals 3 Non Shielded Twisted Pair Wire 4 Water Meter Figure. Pulse Water Meter 3 MT /03 3 IDM Board Non Shielded Twisted Pair Wire 3 Water Meter Figure. Multiple Water Meter Wiring Mt /03 0

11 Introduction to the Relative Humidity Sensor Wiring The optional Relative Humidity Sensor requires a three-conductor wire to connect the Sensor to the C-Collect TM. The Sensor wire is connected to the RH terminals on the I/O Board (See Figure 3). Note: The # terminal on the I/O Board Terminal Block is wired to the #3 terminal on the Relative Humidity Sensor Terminal Block. The # terminal is wired to the #, and the #3 is wired to the # respectively. There is a Wiring Diagram printed on the back of the Relative Humidity Sensor. 4 MT /0 3 I/O Board Relative Humidity Sensor 3 Three Conductor Wire 4 Relative Humidity Terminal Connector Figure 3. Relative Humidity Sensor Wiring

12 Introduction to the Static Pressure Kit The Static Pressure Module is already mounted inside the. Drill two 5/8" (5.875 mm) holes in the side of the next to the Module (See Figure 4). Place a /" Water Tight Connector (Item 5) (provided) into each hole. Then route a 3/6" I.D. Hose (Chore-Time Part No. 4307) (Item 6) through each of the Water Tight Connectors. Connect one Hose to the Low Pressure Barb on the SP Module. Then run that Hose into the house. The length of the Hose is not critical. Connect another Hose to the High Pressure Barb on the SP Module. Run that Hose into the attic or to outside air. Make sure the high pressure is in still air. Once the hoses have been routed and connected, place the Barb Reducer Plugs (Item 7) into the end of the hose opposite of the Static Pressure Module MT /03 I/O Board Static Pressure Module 3 Static Pressure Terminal Connector 4 Water Tight Connector 5 () 5/8"[5.875 mm] Dia. Holes 6 3/6" I.D. x 5/6" O.D Hose 7 Barb Reducer Plugs Figure 4. Static Pressure Sensor Wiring

13 Introduction to the Feed Scale Wiring If a Feed Scale is used, it needs to be connected to the D terminals on the Second I/O Board (See Figure 5). If you want to hook up multiple Feed Scales, (up to 9), wire them to the IDM Board Terminals as shown below in Figure 6, 3 Mt70-0 0/03 4 Second I/O Board D Terminals 3 Non Shielded Twisted Pair Wire 4 Feed Scale Figure 5. Feed Scale Wiring IDM Board Non Shielded Twisted Pair Wire 3 Feed Scale Figure 6. Multiple Feed Scale Wiring 3 MT /03 3

14 Introduction to the Starting the Once the, Back Up Box, and all outputs have been installed and wired properly, power should be turned on to the C-Collect TM. When power is first turned on to the the screen should look like Figure 7. Monitor A.0 Figure 7. Power on Screen If the screen is hard to read, open the door and look for a slot cut in the left-center portion of the back cover (Figure 8). In that slot is a blue Potentiometer with a white adjustment screw. Turning the screw clockwise darkens the screen, turning the screw counter-clockwise lightens the screen. Adjust the screw until the screen is clear and easy to read. If the is mounted in a non-insulated area the screen may need to be adjusted periodically because temperature can effect the readability of the screen. Once the Screen is readable, proceed to the Set-Up Section of the manual. Warning: Voltage present in back of Box Line White Adjustment Screw Figure 8. Adjusting Screen Intensity 4

15 Operation Operation Setup Push the Edit Key. You can now start scrolling down through the Screens by pushing the down arrow on your navigational Keys. To begin setting up the, Scroll down until you see the screens below.. Control nbr. - Enter the correct Control number. This usually matches the house number.. Temp Unit - Enter an F for temperatures to be displayed in Fahrenheit, enter a C for temperatures to be display in Celsius. Units - Enter NON METRIC for Non-metric measurements (gallons, pounds) or METRIC for metric measurements (liters, kilograms). 3. Clock type - Enter the clock type (h or 4h clock). Time - Enter the time of day. Date - Enter the date. 4. Gallons (liters) per pulse (Water Meters only) - Enter the number of gallons (liters) each pulse represents for every Water Meter connected to the. A maximum of 9 Water Meters can be connected to the. 5. Water Meter Type - Enter "D" for every Water Meter that is monitoring drinker line water usage. Enter "N" for every water that is monitoring water usage for something other than drinker lines (for example: evaporative cooling pads). A "-" indicates a water meter is not connected. 6. Pounds (kilograms) per pulse (Feed Scales only) - Enter the number of pounds (kilograms) each pulse represents for every Feed Scale connected to the Monitor Box. A maximum of 9 Feed Scales can be connected. 7. Feed Scale Type - Enter "F" for all Feed Scales that are monitoring feed usage. Enter "N" if a Feed Scale or other pulsed input device is connected and not monitoring feed usage. A "-" indicates a Feed Scale is not connected. Control nbr. Temp. Unit F Units NON-METRIC Clock type HR Time 0:43a Date 30 Sep 003 Water D.00 Water D.00 Water3 D.00 Water4 N.00 Water5 N.00 Water6 N.00 Water7 N.00 Water8 N.00 Water9 N.00 Scale F.00 Scale F.00 Scale3 F.00 Scale4 F.00 Scale5 F.00 Scale6 F.00 Scale7 F.00 Scale8 F.00 Scale9 F

16 Operation Daily Operation The following screens are where you enter information from daily operation. Use the Navigational Keys to scroll to the following screens. 8. Mort Dead - Enter the number of dead animals collected here. 9. Mort Cull - Enter the number of culled animals collected here. 0. Feed Del - Enter the number of pounds (kilograms) of feed delivered to the house. (Used with Feed Scales only). Bird Age - Enter the age of the birds in days.. Today Dead - Total number of dead animals collected today. 3. Today Cull - Total number of culled animals collected today. 4. Bin Invt. - Approximate amount of feed in pounds (kilograms) left in the bin. Used with Feed Scales only. 5. System - Will indicate OK under normal operation. If there is a problem with the the OK will be replaced with a number code. If a code appears, contact your CTB representative. 6. Clear Data - Change this to YES at the start of a new flock to erase all Mortality and Feed data from the previous flock. Mort Dead 0 Mort Cull 0 Feed Del. 0 Bird Age 4 Today Dead 0 Today Cull 0 Bin Invt. 0 System Setup Clear data OK CALIBRATIONS The calibration section of the screen allows the user to re-calibrate inputs if necessary. This section should not need to be used at initial installation. If it is felt that one of the inputs needs to be re-calibrated perform the following steps: 7. Temperature Sensors - To recalibrate the Temperature Sensors, first obtain a digital thermometer that has a readout of at least. degrees F. Do not use a temperature gun! A temperature gun takes object temperatures, not air temperatures. Place the digital thermometer next to the temperature sensor that is being re-calibrated. Take the reading from the digital thermometer and enter that number in the readout next to the appropriate sensor. The number in parentheses next to the readout is the correction number. The correction number is used only for service information and to return the calibration to factory settings. The settings should be reset whenever a re-calibrated temperature sensor is replaced. To return to factory settings, change the number under the correction column by one digit. This will cause the correction to automatically zero out and return to the factory settings. No Calibration S 77.0 (0.0) S 77.0 (0.0) S (0.0) S (0.0) S5 S (0.0) (0.0) S7 S (0.0) (0.0) S (0.0)

17 Operation 8. Static pressure Sensor - To re-calibrate the Static Pressure Sensor, first obtain a manometer or other static pressure measuring device. Then disconnect both hoses from the Static Pressure Sensor. Go to the SPz readout. If the reading is not zero, then change the SPz reading to read zero. The zero level has now been calibrated. To calibrate the high (SPh) level, first make sure that the manometer has been installed in the house and reconnect the hoses to the Static OS 77.0 (0.0) SPz.05 (.00) SPh.05 ( 0.00) RH 50 ( 0) ASz 500 ( 0) ASh 500 ( 0.00) Pressure Sensor. Then open the Inlets slightly and turn on enough Fans to create a static pressure of at least 0.5 inches of water column at the manometer. Then compare the manometer readings to the reading at the SPh line. If the readings do not match, edit the pressure reading on the SPh line to match the reading of the manometer. As with the Temperature Sensors, the number in parentheses is for service and to return the to the factory settings only. This completes the re-calibration of the Static Pressure Sensor. 9. Relative Humidity Sensor - To re-calibrate the Relative Humidity Sensor, first obtain a sling psychrometer or other humidity-measuring device. Operate the psychrometer in the same area that the Relative Humidity Sensor is installed. Take the reading on the psychrometer and compare it to the reading on the RH line of the screen. If the readings do not match, change the reading at the RH line of the to match the reading of the psychrometer. The number in parentheses is to be used for service information and for returning to factory settings only. 0. Air Speed Sensor - To re-calibrate the Air Speed Sensor, first obtain a handheld airspeed sensor or other air speed measuring device. Shut all Fans off in the house and wait a minimum of minutes. Go to the ASz readout. If the reading is not zero, then change the ASz reading to read zero. The zero level has now been calibrated. To calibrate the high (ASh) level, first make sure that at least Tunnel Fans are running and the Tunnel Inlet is open. Wait at least 5 minutes then hold the hand held wind speed sensor in the same area as the Air Speed Sensor. Do not stand in front of either sensor. Compare the reading of the hand held air speed sensor to the reading at the ASh line. If the readings do not match, edit the air speed reading on the ASh line to match the reading of the hand held air speed sensor. As with the Temperature Sensors, the number in parentheses is for service and to return the to the factory settings only. This completes the re-calibration of the Air Speed Sensor

18 Technical Specifications Technical Specifications Ambient Operating Temperature Range -0 C to 50 C/4 F to F Supply Voltage Vac Hz Supply Current 00 ma Temperature Sensors: NTC Thermister range: -30 C to 50 C/- F to F; 77 F + /-.7 F Sensor Wire.0 gauge single twisted pair wire, twist every inches, unshielded wire. Use of CTB Inc. part number 408 strongly recommended. Static Pressure sensor (-wire).0-.4 inches w.c. range, 4-0 ma signal Relative Humidity Sensor (3-wire)..0-00% RH range, 0-0 V signal Pulsed Water Meter (-wire).closed contact trigger, No voltage input Pulsed Feed Scale (-wire)...closed contact trigger, No voltage input FNET Data Voltage Range (C-Central). + /-5 V Alarm Relay Voltage..50 Vac 5 Vdc Current Vac, Vdc 8

19 C-Collect TM Connection C-Collect TM Connection Interface Box The es in each house are connected together at the FNET Terminal Connectors as shown below. To see where the FNET Terminals Connectors are located see the I/O Board Wiring Diagram (Figure ). Use only Twisted Pair Wire (CTB Part No. 408). The Interface Box can be wired in anywhere either at the beginning of your string, at the end, or between es; but not to more than one as shown in the Figure 9. below. 5 Pin Serial Cord to Modem I/O Board Typical FNET Connection Typical Twisted Pair Wire Typical Interface Box I/O Board Typical FNET Connection Typical 5 Pin Serial Cord to Modem Incorrect Installation Mt b 0/0 5 Pin Serial Cord to Modem Figure 9. C-Collect TM Connection MT /03 9

20 Parts List Parts List MT / Part No. Box, Electric 4 x Plate, Top Lid, Electric Box 4 x (Not Shown) 4 Hinge, Panel Front Plate, Cover Chore-Tronics 433 (See Pg. ) 6 Rail, Grounding Display, x Board, Keyboard Display Board, I/O Board, Second I/O Latch, Control Box 3086 Figure 0. Parts List Part No. Pivot, Control Box Latch Cable, 4-6P-35MM Flat Sensor, Temperature Card, FNM Data Plate, MDL 3,40 Bottom Board, Digital Input (IDM-6) Cable, 6P-50MM Flat Barb, Reducer.70 x Sensor, Static Pressure Connector, 3 Pos. Terminal 4948 Connector, Liquid Tight /" Nut, Conduit Lock

21 Wiring Diagrams Wiring Diagrams IDM Wiring TO WATER METER # TO WATER METER #3 TO WATER METER #4 TO WATER METER #5 TO WATER METER #6 TO WATER METER #7 TO WATER TO WATER METER #9 DIPSWITCH SETTINGS TO FEED SCALE # TO FEED SCALE #3 TO FEED SCALE #4 TO FEED SCALE # ON APEMs TO FEED SCALE #6 TO FEED SCALE #7 TO FEED SCALE #8 TO FEED SCALE #9 +I/O- NET +4v 4 VOLT SUPPLY - Figure. IDM Wiring

22 TO HUMIDITY SENSOR TO C-COLLECT TO IDM BOARD TEMP SNSR TO OUTSIDE METER TO WATER Wiring Diagrams I/O Board Wiring TO SECOND I/O BOARD I/O BOARD DIP SWITCH # MUST BE SET TO ON FOR SECOND I/O BOARD ON 5V 4V EXT GND FNET -I/O+ NET OS P P D D GND RH +V RELATIVE HUMIDITY STATIC ALARM PRESSURE C NO NC BLK RED S S S3 S4 S5 S6 L L PE SP KIT SENSOR S SENSOR S SENSOR S3 SENSOR S4 SENSOR S5 SENSOR S6 L FROM CONTROLLER BREAKER L FROM CONTROLLER BREAKER Mt73-IOboardwiring 07/0 NOTE - THREE-CONDUCTOR WIRE REQUIRED FOR RELATIVE HUMIDITY. Figure. I/O Board Wiring

23 TO FEED Wiring Diagrams Second I/O Board Wiring TO IDM DIP SWITCH # MUST BE SET TO ON FOR SECOND I/O BOARD ON SCALE # 5V 4V EXT GND GROUND WIRE TO I/O BOARD INSTALL IF NOT INCLUDED SECOND I/O BOARD FNET -I/O+ NET OS P P D D GND RH +V ALARM C NO NC STATIC PRESSURE BLK RED S S S3 S4 S5 S6 L L Air Speed Sensor SENSOR 7 SENSOR 8 SENSOR 9 Figure 3. Second I/O Board Wiring 3

24 Wiring Diagrams C-Collect TM by CTB Inc. Revisions to this Manual Page No. Description of Change New Book Contact your nearby C-Collect TM distributor or representative for additional parts and information. CTB Inc. P.O. Box 000 Milford, Indiana U.S.A. Phone (574) Fax (877) Internet: http// Printed in the U.S.A. 4

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