XTM 8 Series De-manufacturing Instructions

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1 XTM 8 Series De-manufacturing Instructions Document Number: WatchGuard Technologies. Doc # Rev. A Page 1 of 17

2 1.0 Purpose This instruction defines the de-manufacturing process for the recovery of this product family as it pertains to recycling of the major product components. 2.0 Scope This instruction applies to the following product family and family part numbers. Product Family Name Family part # s (not necessarily inclusive) XTM 8 series XTM 810, XTM 820, XTM 830, XTM 830-F; all revisions WatchGuard Technologies. Doc # Rev. A Page 2 of 17

3 3.0 Instruction 3.1 -Remove labels Material removed (part Desc or P/N & material type) Labels Cert. label: Metalized poly-film; 1 ea. China RoHS label: Poly-film; ea. Remove labels Labels Input power: Metalized Poly-film; 1 ea. Remove label Labels ODM Bar Code: Polyfilm; 1 ea. Warranty Void: Polyfilm; 1 ea. Product UPC/Serial: xx Poly-film; 1 ea. Remove labels WatchGuard Technologies. Doc # Rev. A Page 3 of 17

4 3.2 Remove back screws holding chassis top to chassis bottom and remove top cover. Material removed (part Desc or P/N & material type) Screws Philips flat head; black; 3 ea. Remove screws; 3 ea.; back Chassis Top galvanized steel w/powder coat paint WatchGuard Technologies. Doc # Rev. A Page 4 of 17

5 3.3 Remove screw to the right of the compact flash and remove compact flash. Material removed (part Desc or P/N & material type) Screws Philips pan-head w/locking washer; Steel/zinc; 1 ea. Compact Flash GB Compact Flash, 1 ea. Remove screw; 1 ea. Remove Compact Flash; 1 ea. WatchGuard Technologies. Doc # Rev. A Page 5 of 17

6 3.4 Remove memory. Design for Manufacturing and Environment Document Material removed (part Desc or P/N & material type) Memory G DDR2 Memory Module; 1 ea. Press down tabs Remove memory module 3.5 Remove fan assembly. Screws Philips pan-head w/locking washer; Steel/zinc; 2 ea. Fan V DC fan; 3 ea. Fan Duct fan duct; 1 ea. Disconnect cables from PCBA Remove screws; 2 ea. Cut cable tie WatchGuard Technologies. Doc # Rev. A Page 6 of 17

7 3.6 Remove heatsink. Screws No WatchGuard part number Philips flat-head; Steel/zinc; 4 ea. Heatsink heatsink, 42 x 42 x 30mm, copper; 1 ea. Remove screws; 4 ea. WatchGuard Technologies. Doc # Rev. A Page 7 of 17

8 3.7 Remove CPU CPU CPU, Quad-Core, Q9400; 1 ea CPU CPU, Quad-Core, Q9400; 1 ea Unlatch lever Open frame WatchGuard Technologies. Doc # Rev. A Page 8 of 17

9 3.8 Remove power supply Design for Manufacturing and Environment Document Power Supply W Power supply; 1 ea. Cut cable tie Disconnect cables from switch WatchGuard Technologies. Doc # Rev. A Page 9 of 17

10 Power Supply W Power supply; 1 ea. Cut cable tie Disconnect cables from PCBA Screws Philips pan-head w/locking washer; Steel/zinc; 2 ea. Power Bracket power bracket; 1 ea. Remove screws; 2 ea. WatchGuard Technologies. Doc # Rev. A Page 10 of 17

11 3.9 Remove power switch fan and bracket. Design for Manufacturing and Environment Document Fan V DC fan; 1 ea Remove screws; 2 ea. Fan Bracket fan bracket; 1 ea. Screws Philips pan-head w/locking washer; Steel/zinc; 2 ea. Disconnect cables from PCBA WatchGuard Technologies. Doc # Rev. A Page 11 of 17

12 3.10 Remove cables from motherboard PCBA. Cable Assembly cable assembly, LCD, 24 pin to 24 pin; 1 ea. Main PCBA PCBA motherboard; 1 ea Disconnect cable assembly; 1 ea Cable Assembly cable assembly, console; 1 ea. Main PCBA PCBA motherboard; 1 ea Disconnect cable assembly; 1 ea WatchGuard Technologies. Doc # Rev. A Page 12 of 17

13 3.11 Remove heatsink from motherboard PCBA. Heatsink heatsink, 20 x 20 x 10mm, adhesive, aluminum;1 ea. Remove hooks; 2 ea. Twist heatsink to remove. WatchGuard Technologies. Doc # Rev. A Page 13 of 17

14 3.12 Remove screws from motherboard PCBA and LanA/B PCBA. Detach the boards. Screws Philips pan-head w/locking washer; Steel/zinc; 14 ea. Motherboard PCBA PCBA, Motherboard; 1 ea. Remove screws from LanA/B PCBA; 6ea. LAN-A PCBA PCBA, LAN-A, 4 port copper; 1 ea (XTM10, XTM20, XTM30 only) Remove screws from motherboard PCBA; 8 ea. LAN-B PCBA PCBA, LAN-B, 4 port fiber; 1 ea (XTM30-F only) Motherboard PCBA PCBA, Motherboard; 1 ea. LAN-A PCBA PCBA, LAN-A, 4 port copper; 1 ea (XTM10, XTM20, XTM30 only) LAN-B PCBA PCBA, LAN-B, 4 port fiber; 1 ea (XTM30-F only) WatchGuard Technologies. Doc # Rev. A Page 14 of 17

15 3.13 Remove LCM assembly from bottom chassis. Screws Philips pan-head w/locking washer; Steel/zinc; 4 ea. LCD PCBA PCBA, LCM display; 1 ea. Cable Assembly cable assembly, LCD, 24 pin to 24 pin; 1 ea. Remove screws; 4 ea. Remove LCM cable; 1 ea Remove serial port Nuts No WatchGuard Part Number - hex nut; 4 ea. Cable Assembly cable assembly, console; 1 ea. Remove hex nut; 2 ea. WatchGuard Technologies. Doc # Rev. A Page 15 of 17

16 3.15 Remove rocker switch. Design for Manufacturing and Environment Document Rocker switch switch, rocker, AC power; 1 ea. Use flat head screwdriver 3.16 Remove bezel assembly. Bezel assembly bezel assembly, red glossy, 10 port; 1 ea. Push in top tabs; 2 ea. Push in side tabs; 2 ea. Bezel assembly bezel assembly, red glossy, 10 port; 1 ea. Push in bottom tabs; 3 ea. WatchGuard Technologies. Doc # Rev. A Page 16 of 17

17 4.0 Applicable Documents 5.0 Revision History REV. NO. REV. DATE REVISED SECTION REASON ECO# A 4/12/10 New document Initial Release 1744 WatchGuard Technologies. Doc # Rev. A Page 17 of 17

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