Firebox V100 De-manufacturing Instructions
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1 Firebox V100 De-manufacturing Instructions Document Number: WatchGuard Technologies. Doc # Rev. A Page 1 of 14
2 1.0 Purpose This instruction defines the de-manufacturing process for the recovery of this product family as it pertains to recycling of the major product components. 2.0 Scope This instruction applies to the following product family and family part numbers. Product Family Name Family part # s (not necessarily inclusive) Firebox Vclass Firebox V100; all revisions See other instructions for V10, V60L, V60 and V80 WatchGuard Technologies. Doc # Rev. A Page 2 of 14
3 3.0 Instruction 3.1 -Remove labels and rubber feet Material removed (part Desc or P/N & material type) Labels Cert. label: x Metalized poly-film Warranty void: x - Poly-film Rubber Feet x - Polyurethane Elastromer; 4 ea. Remove labels Remove rubber feet, 4 ea. Labels Input power: x - Metalized Poly-film Product UPC/Serial: x - Poly-film Remove labels WatchGuard Technologies. Doc # Rev. A Page 3 of 14
4 3.2 Remove screws holding upper chassis to lower Material removed (part Desc or P/N & material type) Screws x- Philips panhead; steel/zinc; 8 ea. Remove screws; 4 ea., two sides Screws x- Philips flathead; stainless steel; 4 ea. Remove screw, 4 ea.; one under warranty void label WatchGuard Technologies. Doc # Rev. A Page 4 of 14
5 3.3 Disengage top chassis and remove front bezel Material removed (part Desc or P/N & material type) Remove top chassis with front bezel intact Top chassis x- 18 Ga. EG w/powder coat paint (Drylac ) Remove bezel by depressing two edge tabs with a flat tool WatchGuard Technologies. Doc # Rev. A Page 5 of 14
6 3.4 Remove bezel end caps from bezel assy Material removed (part Desc or P/N & material type) Front bezel main x- PC/ABS Bezel end caps x- 26 Ga. steel w/powder coat paint (Drylac ) Remove end pieces of front bezel; 1 ea. WatchGuard Technologies. Doc # Rev. A Page 6 of 14
7 3.5 Remove Power Supply from Lower Chassis Assembly Material removed (P/N & material type) Screws x Philips panhead; Stainless steel; 2 ea. Remove screws -2 ea. Screws x Philips panhead; Stainless steel; 2 ea. Snip cable tie Snip cable tie. Remove screws -2 ea. Remove screws -2 ea WatchGuard Technologies. Doc # Rev. A Page 7 of 14
8 Material removed (P/N & material type) Disengage supply cable Power supply x Power supply assembly; 1 ea. Cable tie x Nylon 66; 1 ea. Cable tie base x Nylon 66; 1 ea. Remove cable tie and cable tie base with tool WatchGuard Technologies. Doc # Rev. A Page 8 of 14
9 3.6 Remove PCA s from Bottom Chassis Design for Manufacturing and Environment Document Material removed (P/N & material type) Hex-head standoff x- Hex-head; Stainless steel, 2 ea. Remove hex-head standoffs, 2 ea. Screws x Philips panhead; Stainless steel; 5 ea. Remove screws from Main PCBA, 5 ea. WatchGuard Technologies. Doc # Rev. A Page 9 of 14
10 Screws x Philips panhead; Stainless steel; 5 ea.. Remove screws, 5 ea. Disconnect fan wires Remove PCBA assembly from chassis WatchGuard Technologies. Doc # Rev. A Page 10 of 14
11 3.7 Disconnect Main PCBA from Daughter PCBA Material removed (P/N & material type) Disengage PCBA s from each other WatchGuard Technologies. Doc # Rev. A Page 11 of 14
12 3.8 Remove Memory DIMM s from Daughter PCBA Material removed (P/N & material type) Memory DIMM x PCBA; 4 ea. Disconnect memory devices from units by spreading connector arms and pulling card; 2 ea. on both sides, 4 ea. total Rubber Plugs xxxx-xxx PSA; 2 ea. Remove rubber protective plugs (if installed). 0 or 1 or 2 ea. WatchGuard Technologies. Doc # Rev. A Page 12 of 14
13 3.9 Remove Components from Main PCBA Design for Manufacturing and Environment Document Material removed (P/N & material type) Memory DIMM x PCBA; 1 ea. Main PCBA x PCBA; 1 ea. Battery x CR2032, Lithium; 1 ea. CPU Heatsink x Aluminum; 1 ea. CPU x Intel IC; 1 ea. CPU Heatsink Clip xxxx-xxx Stainless steel; 1 ea. CF Card x Integrated PCBA Compact Flash device; 1 ea. Remove CF Card, CPU, CPU Clip, CPU heatsink, Memory DIMM and battery WatchGuard Technologies. Doc # Rev. A Page 13 of 14
14 3.10 Remove Fans and Fan Guards from Bottom Chassis Material removed (P/N & material type) Fan x- Fan assy, 2 ea. Fan guards x - Steel w/ nickel chrome, 2 ea. Screws x - Philips flathead; Steel/zinc, 4 ea. Bottom chassis x - 18 Ga. EG: 2 ea. Remove screws, 4 ea. Remove screws -2 ea. 4.0 Applicable Documents 5.0 Revision History REV. NO. REV. DATE REVISED SECTION REASON ECO# A 10/10/2005 n/a Initial Release 0712 WatchGuard Technologies. Doc # Rev. A Page 14 of 14
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