2005 / Components and Systems for Total Process Controlled Screw Tightening

Transcription

1 2005 / 2006 Components and Systems for Total Process Controlled Screw Tightening

2 Microtec Systems Components and Systems 2005 / 2006 Page 2 Partnership for Automation Looking back to many years of experience in custom designed machine and assembly engineering, Microtec Systems today is well known for innovative products in the field of screw fastening and torque measurement technology. We continue this by putting the spotlight on the solution for your assembly challenges instead of the product we sell. Beginning with the problem analysis via the concept definition to the technical realization, we offer comprehensive systems with compact, technologically and optically attractive solutions which minimize the assembly error potential without losing sight of man. We see our great task especially in quality assurance and in the increase of your productivity. Our partnership business policy is aimed at long term customer satisfaction, is transparent and reliable. For this purpose we commit ourselves exceeding the normal standard with pleasure. For us, intact human relationships are the focus of interest, because only together optimum solutions are possible.

3 Microtec Systems Components and Systems 2005 / 2006 Page 3 Individual Solutions. With this product catalogue we want to make a wide range of components and systems around screw fastening available to you, with which you can find the best possible solution for the automation of your assembly or measuring processes. From the component to the complex system we offer what you really need - "Optimum instead of maximum!" If you have any questions, our team will stand by to assist you. Products: Page Transducerized Screw Tightening Systems Microdrive RS 4 Screw Tightening Systems Microdrive 8 Screw Tightening Applications 12 Torque Measurement Equipment Microtest 19

4 Microtec Systems Components and Systems 2005 / 2006 Page 4 Transducerized Screw Tightening Systems Microdrive RS The Microdrive RS screw fastening systems are tansducerised and servo driven microprocessor-controlled precision tools, based on cutting edge technology. Each driver contains a servo motor, planetary gear, incremental encoder, brushless torque transducer based on strain gauges, signal conditioning electronics and data memory. The highly integrated control unit Microdrive G4 was designed for motion control, torque measurement, angle measurement, I/O-management via serial and PLC interface, and user dialog control for parameter settings.

5 Microtec Systems Components and Systems 2005 / 2006 Page 5 Transducerized Screw Tightening Systems Microdrive RS The compact screwdriver controller Microdrive G4 contains the electronics for motion control, torque and angle measurement, user dialogue and interface measurement. It is appropriate for the driver spindles Microdrive RS05 to RS500. User dialogue via Jog Dial and Matrix LCD or PC-Software Paramizer Screw tightening procedure defined over max. 8 freely programmable steps with different Step types (search step, angle Step, torque Step) 16 programs stored in the controller USB-Port for fast data transmission 3 RS232-C interfaces 12 PLC inputs, 8 PLC outputs with photo coupler isolation 2. transducer input

6 Microtec Systems Components and Systems 2005 / 2006 Page 6 Screwdriver Controller Microdrive E The screwdriver controller Microdrive E was designed to provide higher torque for the screwdriver spindles RS1000, RS2000. Functionally identical with Microdrive G4, here the power supply is already integrated.

7 Microtec Systems Components and Systems 2005 / 2006 Page 7 Transducerized Screw Tightening Systems Model Article Number Torque Range (Ncm) Speed Range (min-1) Over all Length (mm) Width (mm) Weight (kg) Controller Model Microdrive RS , Microdrive G4 Microdrive RS Microdrive G4 Microdrive RS Microdrive G4 Microdrive RS ,76 Microdrive G4 Microdrive RS ,18 Microdrive G4 Microdrive RS ,18 Microdrive G4 Microdrive RS ,18 Microdrive G4 Microdrive RS ,84 Microdrive G4 Microdrive RS ,9 Microdrive E Microdrive RS ,00 Microdrive E

8 Microtec Systems Components and Systems 2005 / 2006 Page 8 Microdrive Manual Screwdrivers Microdrive tools are very sensitive screw fastening devices for manual operation. Starting at a torque of 0.5 Ncm they are perfectly suitable for the assembly of small components. Torque is converted indirectly by measurement of the motor current consumption. The torque readout precisely correlates to the actual torque applied to the screw joint. ( real torque ).

9 Microtec Systems Components and Systems 2005 / 2006 Page 9 Microdrive Screwdriver Systems Microdrive ergonomic screwdrivers ( L -Versions) with torque range 10 Ncm up to 8 Nm, covered by different handpieces, and screwdrivers for automation ( P -Versions). The different housings are shown on page 11. Angle encoders make all the tools capable for torque-/angle control. The screwdriver controller Microdrive G4 completes the compact tool design. Features: User dialogue via Jog Dial and Matrix LCD or PC- Software Paramizer Screw tightening procedure defined over max. 8 freely programmable steps with different Step types (search step, angle Step, torque Step) 16 programs stored in the controller USB-Port for fast data transmission 3 RS232-C interfaces 12 PLC inputs, 8 PLC outputs with photocoupler isolation transducer input

10 Microtec Systems Components and Systems 2005 / 2006 Page 10 Microdrive Screwdrivers Model Article Number Torque Range (Ncm) Speed Range (min-1) Over all Length (mm) Width (mm) Weight (kg) Controller Model Microdrive MD ,5-2, Microdrive Microdrive MD , Microdrive Microdrive MD Microdrive Microdrive MD , / Microdrive Microdrive MD 50 L Microdrive G4 Microdrive MD 80 L Microdrive G4 Microdrive MD 100 L Microdrive G4 Microdrive MD 200 L Microdrive G4 Microdrive MD 400 L Microdrive G4 Microdrive MD 05 P , ,4 Microdrive G4 Microdrive MD 10 P Microdrive G4 Microdrive MD 20 P Microdrive G4 Microdrive MD 50 P Microdrive G4 Microdrive MD 80 P Microdrive G4 Microdrive MD 100 P Microdrive G4 Microdrive MD 200 P Microdrive G4 Microdrive MD 400 P Microdrive G4 Microdrive MD 800 P Microdrive G4

11 Microtec Systems Components and Systems 2005 / 2006 Page 11 Microdrive Screwdriver Systems Body types MD 03, MD 05, MD 10 Manual Screwdrivers MD 25 Manual Screwdriver MD 50 L, MD 80 L, MD 100 L, MD 200 L Ergonomic Body manual screwdrivers ( L -Versions) MD 05 P, MD 10 P, MD 20 P, MD 50 P, MD 100 P, MD 80 P, MD 200 P, MD 400 P, MD 800 P Screwdrivers for Automation ( P -Versions)

12 Microtec Systems Components and Systems 2005 / 2006 Page 12 Applications Based on the modular design, the following applications are possible: Transducerized screwdriver system with device holder for manual assembly, clean room capable Manual screwdriver with automated screw supply and spring balanced mouthpiece

13 Microtec Systems Components and Systems 2005 / 2006 Page 13 Automation Screwdriver units with pneumatic slide Automation Screwdriver units with pneumatic slide and screw loading by blow feeding

14 Microtec Systems Components and Systems 2005 / 2006 Page 14 Automation Screwdriver units with pneumatic slide and vacuum section for Pick&Place Automation Screwdriver units with pneumatic slide and vacuum section and Flying Handling for screw loading

15 Microtec Systems Components and Systems 2005 / 2006 Page 15 Screw Tightening Assembly Cells Semi-Automation Based on our universal cell design, with an additional positioning system, various screw tightening applications can be covered. Example 1 Assembly of cellular phones. Screwdriver positioning via SCARA robot, screws supplied by Pick&Place.

16 Microtec Systems Components and Systems 2005 / 2006 Page 16 Screw Tightening Assembly Cells Semi-Automation Example 2 Screw tightening of small sensor units directly on a mother PCB. Screwdriver positioning via benchtop robot. Screws supplied by Blow Feeding.

17 Microtec Systems Components and Systems 2005 / 2006 Page 17 Screw Tightening Assembly Cells Semi-Automation Example 3 Assembly of Automotive Components. Screwdriver positioning via benchtop robot. Screws supplied by Blow Feeding. PC based control with data base and automated work program selection after scanning data matrix code on the workpiece

18 Microtec Systems Components and Systems 2005 / 2006 Page 18 Screw Tightening Assembly Cells Semi-Automation Example 4 Assembly of Automotive Components. Screwdriver positioning via kartesian robot. Screws supplied by Blow Feeding. Manual workpiece loading in toolings on rotary table.

19 Microtec Systems Components and Systems 2005 / 2006 Page 19 Microtest Torque Measurement Equipment Measurement systems Microtest consist of one or several transducers in combination with the Microtest Base Unit MT BU. The following types of transducers are available: Brushless Rotary Torque Transducers MT TR Handheld Torque Transducers MT TH Stationary Torque Transducers MT TS

20 Microtec Systems Components and Systems 2005 / 2006 Page 20 Microtest Torque Measurement Equipment Characteristics Torque or force sensor can be variably attached by automatic sensor recognition (auto detect) Documentation of the measuring data via serial interface (RS232-C) Graphic recordings of torque/force on PC with optional PC Windows software TorqueTestPro Digital peak value memory Monitoring of torque and angle possible Limit value monitoring by min./max. tolerances Mechanical overload protection for torque sensors up to 2 Nm Sensor cable on both ends with connectors Multilingual dialog control Error indication on display and LED and PLC interface Application: Torque checking of screwdriver tools with Rotax Tucer series are designed for the insstationary or rotary transducers

21 Microtec Systems Components and Systems 2005 / 2006 Page 21 insstationary or rotary transducers. Miniaturized and ergonomic tool design provides a maximum of operator comfort. Typical applications are in the field of quality assurance, torque control and tool calibration, process control and laboratory. The sensor elements incorporate strain gauges of the highest quality for heavy duty use in industrial environments. The small-sized brushless rotary torque transducers Rotax are also available with integrated encoder for precise monitoring of torque vs. angle. All sensors are supplied with a factory calibration certificate. The standard accuracy class is 0.5%. Due to the integrated sensor electronics the receivers are very disturbance insensitive. A data memory in the sensor electronics enables the automatic sensor recognition (auto detect) by the Microtest base unit. As in each sensor the calibration data is stored, calibration can be done independently of the Microtest base unit. Please contact us for application assistance. bnfiguration are stored in sensor. The measurement of the torque or force is bidirectional with specification of the appropriate sign. An I/O interface enables the connection with external controllers (PLC). Software TorqueTestPro for graphic recording and analysis of torque vs. time or torque vs. angle of rotation processes or force vs. time or force vs. way processes on the PC. Data communication to PC via USB or RS232-C. Zooming functions, overlay of up to 8 graphs SPC

22 Microtec Systems Components and Systems 2005 / 2006 Page 22 Microtest Torque Measurement Equipment MT TR Rotary Torque Transducer Rotax Brushless signal and energy transmission Mechanical overload protection from 2 Ncm up to 2 Nm MT TR-A Brushless Rotary Torque Transducer Rotax with Angle Encoder

23 Microtec Systems Components and Systems 2005 / 2006 Page 23 Microtest Torque Measurement Equipment MT TH 1-20 Handheld Torque Transducer. Mechanical overload protection from 2 Ncm up to 2 Nm MT TH Handheld Torque Transducer. Mechanical overload protection from 2 Ncm up to 2 Nm MT TS Stationary Torque Transducer. Mechanical overload protection from 1 Ncm up to 2 Nm

24 Microtec Systems Components and Systems 2005 / 2006 Page 24 Microtest Torque Measurement Equipment Microtest Transducers Model Article Number Torque Range (Ncm) Drive Over-all Length (mm) Body Length (mm) MT TR ± 2 Ø 3h8 mm MT TR ± 5 Ø 3h8 mm MT TR ± 10 Ø 5h8 mm MT TR ± 20 Ø 5h8 mm MT TR ± 50 ¼ MT TR ± 100 ¼ MT TR ± 200 ¼ MT TR ± 500 ¼ MT TR ± 1000 ¼ MT TR ± 2000 ¼ MT TR ± / MT TRA ± 2 Ø 3h8 mm MT TRA ± 5 Ø 3h8 mm MT TRA ± 10 Ø 5h8 mm MT TRA ± 20 Ø 5h8 mm MT TRA ± 50 ¼ MT TRA ± 100 ¼ MT TRA ± 200 ¼ MT TRA ± 500 ¼ MT TRA ± 1000 ¼ MT TRA ± 2000 ¼

25 Microtec Systems Components and Systems 2005 / 2006 Page 25 Model Article Number Torque Range (Ncm) Drive Over-all Length (mm) Body Length (mm) MT TRA ± / MT TH ± 1 Ø 3H7 115 MT TH ± 2 Ø 3H7 115 MT TH ± 5 Ø 3H7 115 MT TH ± 10 Ø 3H7 115 MT TH ± 20 Ø 3H7 115 MT TH ± 50 ¼ 124 MT TH ± 100 ¼ 124 MT TH ± 200 ¼ 124 MT TS ± 1 Ø 3H7 81 MT TS ± 2 Ø 3H7 81 MT TS ± 5 Ø 3H7 81 MT TS ± 10 Ø 3H7 81 MT TS ± 20 Ø 3H7 81 MT TS ± 50 ¼ 98 MT TS ± 100 ¼ 98 MT TS ± 200 ¼ 98 MT TS ± 500 ¼ 111 MT TS ±1000 ¼ 111 MT TS ±2000 ¼ 111

26 Microtec Systems Components and Systems 2005 / 2006 Page 26 Microtest Torque Measurement Equipment The Torque Measurement Systems Microtest TMH consist of a Measurement Head TMH with servo motor to generate the required rotation for torque testing, a torque transducer, incremental encoder and reference switch combined with a controller unit Microtest MT MTC. Sequences are controlled by a PC. The PC software has a data base for program organization, cycle and parameter programming. Different torque ranges are covered by different TMH models.

27 Microtec Systems Components and Systems 2005 / 2006 Page 27 The applications can be customized in accordance with specific requirements. Example 1 Measurement system for total quality control of automobile seat heating switches. Example 2 Measurement system for the control of the friction inside exhaust throttles.

28 Example 3 End-of-Line-Tester for automotive park brake switches Microtec Systems Components and Systems 2005 / 2006 Page 28

29 Microtec Systems Components and Systems 2005 / 2006 Page 29 Microtest TMH Measurement Heads Model Article Number Torque Range (Ncm) Drive Dimensions (mm) H TMH ± 5 Ncm Ø 5 h8 38 x 48 x 186 TMH ± 10 Ncm Ø 5 h8 38 x 48 x 186 TMH ± 20 Ncm Ø 5 h8 38 x 48 x 186 TMH ± 50 Ncm Ø 8 h8 38 x 48 x 186 TMH ± 100 Ncm Ø 8 h8 38 x 48 x 186

30 Microtec Systems Components and Systems 2005 / 2006 Page 30 Microtec Systems GmbH Technical Modifications All figures and specifications in this catalog are noncommittal. We reserve for ourselves technical modifications of the products regarding figures, technical data, constructions, material and configuration. Copyright The copyright for arrangement, contents and figures of each type is exclusively at the company Microtec Systems GmbH, Villingen- Schwenningen, Germany. Duplication or reproduction also in modified form requires permission. Villingen-Schwenningen Microtec Systems GmbH Werastraße Villingen-Schwenningen Germany phone +49 (0) / fax +49 (0) / info@microtec-systems.com Internet: V1.07E