Honeywell Sunday, November 07, :56

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1 Integrated Architecture Builder Mine Automation Solutions Project Documentation Reference Version Sunday, November 07, :56 / Author Dongping.wu@163.com 1

2 ControlLogix for High Performance Control ControlLogix provides a high performance control platform for multiple types of control. You can perform sequential, process, drive or motion control - in any combination - with this single platform. Because the platform is modular, you can design, build, and modify it efficiently - with significant training and engineering savings. Engineering Productivity is increased with advanced configuration tools, memory structure and symbolic programming that requires less programming and memory. And your investment in ControlLogix is assured through with such features as flash-upgradable firmware. The flexible ControlLogix platform permits multiple processors, networks, and I/O to be mixed without restrictions. As your application grows, you can use the NetLinx architecture for control and configuration of devices and collection of information across Ethernet, ControlNet, DeviceNet and Foundation Fieldbus networks. Rockwell Automation s Logix Platforms offer users compatibility of control in a variety of formats within the NetLinx open network architecture for Ethernet, ControlNet and DeviceNet. 2

3 Take Control with Logix Rockwell Automation s Logix offer users compatibility of control in a variety of platforms, including: ControlLogix, a high-performance, multi-processing platform ProcessLogix, a cost-effective distributed control system (DCS) for process applications SoftLogix, PC-based control from the PLC leader FlexLogix, FLEX I/O expanded to include distributed control CompactLogix, value-focused compact modular I/O coupled with machine control. The RSLogix 5000 programming environment and/or NetLinx open network architecture are common to these Logix platforms. The RSLogix 5000 environment offers an easy-to-use IEC compliant interface, symbolic programming with structures and arrays for increased productivity, and an instruction set that serves sequential, motion, process and drives applications. The NetLinx open network architecture offers common communication tools for use with a variety of networks such as Ethernet, ControlNet and DeviceNet. The ControlLogix control platform is: seamless enables easy integration with existing PLC-based systems. Users on existing networks can send or receive messages to/from program controllers on other networks transparently. fast the ControlLogix platform provides high-speed data-transfers across the backplane and the ControlLogix5550 controller provides a high-speed control platform. scalable provides a modular approach to control. Add as many or as few controllers and communication modules as you need. You can have multiple controllers in the same chassis. Select the controller memory size that meets your application. industrial offers a hardware platform designed to withstand the vibrations, thermal extremes, and electrical noise associated with harsh industrial settings. integrated establishes a platform that integrates multiple technologies, including sequential, motion, drive, and process applications. compact meets the needs of many applications where control is highly distributed and panel space is limited. As one of the next generation of Allen-Bradley control systems, ControlLogix integrates sequential, process, drive and motion control together with communications and state-of-the-art I/O in a small, cost-competitive platform. Because ControlLogix is modular, you can design, build, and modify it efficiently - with significant training and engineering savings. 3

4 1 Overview of Project 'My_Logix_System' Project's systems list Project General Status Project's networks list Project's hardware platforms list Bill of materials for Project 'My_Logix_System' Systems for Project 'My_Logix_System' System 'New System' Subsystem 'Workshop 1' Subsystem 'Machine' Networks for Project 'My_Logix_System' Network 'Information Network' Network 'CNet Plant' Network 'Workshop 1 DNet' Network 'Workshop 1_Cnet' Network 'Machine_Cnet' Platforms for Project 'My_Logix_System' Platform 'Gateway' Platform 'Drive 1' Platform 'PV 05' Platform 'Tower Light' Platform 'MaXum001' Platform 'MaXum002' Platform 'MaXum003' Platform 'Proxi Sensor' Platform 'Sensor 10' Platform 'Sensor 11' Platform 'DNET017' Platform 'Point001' Platform 'CN2DN' Platform 'Flex001' Platform 'Flex002' Platform 'DNET019' Platform 'DNET020' Platform 'Workshop 1_CLogix001' Platform 'Workshop 1_CLogix002' Platform 'Workshop 1_CLogix003' Platform 'Machine_FLogix001' Platform 'Machine_FLogix003' Platform 'RepeaterHub009' Platform 'RepeaterHub010' Platform 'Robot'

5 1 Overview of Project 'My_Logix_System' IMPORTANT NOTE: The ControlLogix subsystem checker checks the ControlLogix racks that were created by the ControlLogix Subsystem Wizard. Any device manually connected to the subsystem's controlled network will be checked, and be taken into account when performing the memory/connection check. The ControlLogix subsystem checker examines the power consumption of the subsystem's racks, and estimates the memory and the number of connections. The FlexLogix subsystem checker checks the FlexLogix racks that were created by the FlexLogix Subsystem Wizard. Any device manually connected to the subsystem's controlled network will be checked, and be taken into account when performing the memory/connection check. The FlexLogix subsystem checker examines the power consumption of the subsystem's racks, and estimates the memory and the number of connections. ProcessLogix subsystems directly generated by the ProcessLogix Subsystem Wizard are guaranteed not to exceed the ProcessLogix server's capacity (max number of controllers, number of points of the licences). The Wizard also guarantees that the Network configurations are correct, according to the ProcessLogix limitations. However NO checking will be performed after manual tweaking of devices belonging to these subsystems. Also, no 3rd party equipment will be included automatically in the quotation (PC, monitor, etc). The CompactLogix subsystem checker checks the CompactLogix chassis that were created by the CompactLogix Subsystem Wizard. The CompactLogix subsystem checker examines the power consumption of the subsystem's chassis, and estimates the memory and the number of connections. The Distributed I/O subsystem checker examines the power consumption of the platforms that were created by the DIO wizard. DeviceNet Media Wizard guarantees the correctness of the DeviceNet networks created. It checks all the devices connections as well as all the network cabling (Trunk, Taps and Drops). It also verifies that the networks are sized correctly (power consumption, maximum length and Baud rate). ControlNet Media Wizard guarantees the correctness of the ControlNet cabling component and also verifies the propagation delay. When in expert mode, you are responsible for the validity of the topology created Integrated Architecture Builder Software is a tool designed to assist you in defining an Automation configuration. While Integrated Architecture Builder Software has been designed and tested for accuracy and Bill of Material completeness, the underlying variables and assumptions of the tool may cause actual results to vary from expected results. Users of this Software tool must independently determine to their own satisfaction the applicability and assume the responsibility for the use of the resulting configuration and Bill of material. Finally, this Software tool provides informational data on expected performance results. Rockwell Automation is not liable for the correctness of this data. 5

6 1.1 Project's systems list Systems New System 1.2 Project General Status With IAB implemented rules, project general status is OK. 1.3 Project's networks list This Project contains 5 networks:. Network Type Network Name Network Status EtherNet/IP Information Network ControlNet CNet Plant Ok DeviceNet Workshop 1 DNet Ok ControlNet Workshop 1_Cnet Ok ControlNet Machine_Cnet Ok 1.4 Project's hardware platforms list This Project contains 25 hardware platforms:. HW Platform Type HW Platform Name ControlLogix Gateway DeviceNet Drive 1 View PV 05 DeviceNet Tower Light DeviceNet MaXum001 DeviceNet MaXum002 DeviceNet MaXum003 DeviceNet Proxi Sensor DeviceNet Sensor 10 DeviceNet Sensor 11 DeviceNet DNET017 PointIO Point001 DeviceNet CN2DN Flex Flex001 Flex Flex002 DeviceNet DNET019 DeviceNet DNET020 ControlLogix Workshop 1_CLogix001 ControlLogix Workshop 1_CLogix002 ControlLogix Workshop 1_CLogix003 Flex Machine_FLogix001 Flex Machine_FLogix003 ControlNet RepeaterHub009 ControlNet RepeaterHub010 ControlNet Robot 2 Bill of materials for Project 'My_Logix_System' 6

7 3 Systems for Project 'My_Logix_System' 3.1 System 'New System' Mainframe.1 Computer.1 Computer.2 Information Network Gateway.1 CNet Plant Workshop 1 Machine Robot Subsystem 'Workshop 1' Subsystem Workshop 1 Memory Kbytes free Kbytes used out of (500.0 Kbytes are reserved for the applications.) Connections 132 connections available. 118 connections used out of 250. (100 connections are reserved for the applications.) Platform name W available ma available on 5V ma available on 24V Workshop 1_CLogix Workshop 1_CLogix Workshop 1_CLogix DEVICES MANUALLY ADDED: Flex001 Flex002 ADVANCED PARAMETERS: Program scan time = 10 ms Network Type: ControlNet Expected update time for fastest I/O = 50 ms 7

8 Percent of fastest I/O = 10 % Other I/O scan rate = Medium Produced tags on controlled network = 0 of 50 bytes max Other reserved connections = 100 Subsystem Memory Connections Subsystem 'Machine' Machine 98.3 Kbytes free Kbytes used out of (100.0 Kbytes are reserved for the applications.) 158 connections available. 92 connections used out of 250. (50 connections are reserved for the applications.) Platform name ma available on 5V ma available on 24V Machine_FLogix Machine_FLogix Machine_FLogix ADVANCED PARAMETERS: Program scan time = 50 ms Network Type: ControlNet Expected update time for fastest I/O = 150 ms Percent of fastest I/O = 10 % Other I/O scan rate = Medium Produced tags on controlled network = 0 of 50 bytes max Other reserved connections = 50 4 Networks for Project 'My_Logix_System' 4.1 Network 'Information Network' 4.2 Network 'CNet Plant' Bird's eye view 8

9 Segment : Segment_1 ControlNet network status : Ok CNet Plant Segment_1 A#1, Gateway, [2], 1756-CNB A#4, CN2DN, 1788-CN2DN A#2, Machine_FLogix001, [-], 1794-L34 A#3, Workshop 1_CLogix001, [3], 1756-CNB A#5, Robot, Robot 9

10 4.3 Network 'Workshop 1 DNet' DeviceNet network status : Ok Workshop 1 DNet A#0, Workshop 1_CLogix001, [4], 1756-DNB A#2, CN2DN, 1788-CN2DN A#5, PV 05, 2711-K14C10 A#6, Tower Light, 855T-DM1BPM10C A#7, MaXum001, [0], 1792D-0B4D A#10, Point001, [0], 1734D-IA8XOW8S A#13, Sensor 10, 42EF-D1LDAK-F5 A#14, Sensor 11, 42GNU-9200-QD A#8, MaXum002, [0], 1792D-8BIO8E A#12, Proxi Sensor, 871TM-D15ED30-S2 A#9, MaXum003, [0], 1792D-8BVT8D A#23, Drive 1, 1203-GK5 A#1, DNET017, 1336-GM6 4.4 Network 'Workshop 1_Cnet' Bird's eye view 10

11 Segment : Segment_1 Segment : Segment_2 11

12 ControlNet network status : Ok Workshop 1_Cnet Segment_1 A#1, Workshop 1_CLogix001, [0], 1756-CNB A#2, Workshop 1_CLogix002, [0], 1756-CNB A#3, Workshop 1_CLogix003, [0], 1756-CNB A#none, RepeaterHub009, [0], 1786-RPA Segment_2 A#none, RepeaterHub010, [0], 1797-RPA A#5, Flex002, [-], 1797-ACNR15 A#4, Flex001, [-], 1797-ACNR Network 'Machine_Cnet' Bird's eye view 12

13 Segment : Segment_1 ControlNet network status : Ok Machine_Cnet Segment_1 A#1, Machine_FLogix001, [-], 1794-L34 A#2, Machine_FLogix003, [-], 1794-ACN15 13

14 5 Platforms for Project 'My_Logix_System' 5.1 Platform 'Gateway' Power supply:1756-pa75 Slot 0 : Empty Slot 1 : Module 1756-ENET connected to network 'Information Network' at address Slot 2 : Module 1756-CNB connected to network 'CNet Plant' at address TPS Slot 3 : Empty 5.2 Platform 'Drive 1' This platform is a DeviceNet component with catalog number 1203-GK5. Catalog # Description 1485P-P1N5-MN5R1 1485R-P1M5-C Mini T-Port tap with right keyway Preterminated Drop Line, Conductor to Mini-M (1m) 14

15 5.3 Platform 'PV 05' This platform is a DeviceNet component with catalog number 2711-K14C10. Catalog # Description 1485P-P1N5-MN5R1 Mini T-Port tap with right keyway 1485R-P1M5-C Preterminated Drop Line, Conductor to Mini-M (1m) 5.4 Platform 'Tower Light' This platform is a DeviceNet component with catalog number 855T-DM1BPM10C. Catalog # Description 1485P-P1N5-MN5R1 Mini T-Port tap with right keyway 1485R-P1M5-R5 Preterminated Drop Line, Mini-M to Micro-F (1m) 5.5 Platform 'MaXum001' This platform is a DeviceNet component with catalog number 1792D-0B4D. Catalog # Description 1792D-CB12 ArmorBlock MaXum 12mm cable base 1485P-P1N5-MN5R1 Mini T-Port tap with right keyway 1485R-P1M5-R5 Preterminated Drop Line, Mini-M to Micro-F (1m) 5.6 Platform 'MaXum002' This platform is a DeviceNet component with catalog number 1792D-8BIO8E. Catalog # Description 1792D-CB12 ArmorBlock MaXum 12mm cable base 1485P-P1N5-MN5R1 Mini T-Port tap with right keyway 1485R-P1M5-R5 Preterminated Drop Line, Mini-M to Micro-F (1m) 5.7 Platform 'MaXum003' This platform is a DeviceNet component with catalog number 1792D-8BVT8D. Catalog # Description 1792D-CB12 ArmorBlock MaXum 12mm cable base 1485P-P1N5-MN5R1 Mini T-Port tap with right keyway 1485R-P1M5-R5 Preterminated Drop Line, Mini-M to Micro-F (1m) 5.8 Platform 'Proxi Sensor' This platform is a DeviceNet component with catalog number 871TM-D15ED30-S2. 15

16 Catalog # Description 1485P-P1N5-MN5L1+871A-TS5-NM1 Mini T-Port tap with left keyway + Male Mini connector for thin media 5.9 Platform 'Sensor 10' This platform is a DeviceNet component with catalog number 42EF-D1LDAK-F5. Catalog # Description 1485P-P1N5-MN5R1 Mini T-Port tap with right keyway 1485R-P1M5-R5 Preterminated Drop Line, Mini-M to Micro-F (1m) 5.10 Platform 'Sensor 11' This platform is a DeviceNet component with catalog number 42GNU-9200-QD. Catalog # Description 1485P-P1N5-MN5R1 Mini T-Port tap with right keyway 1485R-P1M5-R5 Preterminated Drop Line, Mini-M to Micro-F (1m) 5.11 Platform 'DNET017' This platform is a DeviceNet component with catalog number 1336-GM6. Catalog # Description 1485P-P1N5-MN5R1 1485R-P1M5-C Mini T-Port tap with right keyway Preterminated Drop Line, Conductor to Mini-M (1m) 16

17 5.12 Platform 'Point001' Power supply: Slot - : Module 1734D-IA8XOW8S connected to network 'Workshop 1 DNet' at address P-P1N5-MN5R1 1485R-P1M5-C Slot 1 : Empty Slot 2 : Empty Slot 3 : Empty 5.13 Platform 'CN2DN' This platform is a DeviceNet component with catalog number 1788-CN2DN. Catalog # Description 1485P-P1N5-MN5R1 Mini T-Port tap with right keyway 1485R-P1M5-C Preterminated Drop Line, Conductor to Mini-M (1m) 1786-TPS ControlNet Straight T-Tap 17

18 5.14 Platform 'Flex001' Power supply:1797-ps2e Slot - : Module 1797-ACNR15 connected to network 'Workshop 1_Cnet' at address TPS Slot 1 : Empty 5.15 Platform 'Flex002' Power supply:1797-ps2e Slot - : Module 1797-ACNR15 connected to network 'Workshop 1_Cnet' at address TPS Slot 1 : Empty 5.16 Platform 'DNET019' This platform is a DeviceNet component with catalog number 802DN-AS2. 18

19 5.17 Platform 'DNET020' This platform is a DeviceNet component with catalog number 802DN-AD Platform 'Workshop 1_CLogix001' Power supply:1756-pb72 Slot 0 : Module 1756-CNB connected to network 'Workshop 1_Cnet' at address TPS Slot 1 : Module 1756-L55M13 Slot 2 : Module 1756-ENBT connected to network 'Information Network' at address Slot 3 : Module 1756-CNB connected to network 'CNet Plant' at address TPS Slot 4 : Module 1756-DNB connected to network 'Workshop 1 DNet' at address P-P1N5-MN5R1 1485R-P1M5-C Slot 5 : Module 1756-M02AE, RTB:1756-TBS6H Slot 6 : Module 1756-M02AE, RTB:1756-TBS6H Slot 7 : Module 1756-IB32, RTB:1756-TBS6H Slot 8 : Module 1756-IB32, RTB:1756-TBS6H Slot 9 : Module 1756-N2 19

20 5.19 Platform 'Workshop 1_CLogix002' Power supply:1756-pb72 Slot 0 : Module 1756-CNB connected to network 'Workshop 1_Cnet' at address TPS Slot 1 : Module 1756-IB32, RTB:1756-TBS6H Slot 2 : Module 1756-IB32, RTB:1756-TBS6H Slot 3 : Module 1756-IB32, RTB:1756-TBS6H Slot 4 : Module 1756-IB32, RTB:1756-TBS6H Slot 5 : Module 1756-IB32, RTB:1756-TBS6H Slot 6 : Module 1756-IB32, RTB:1756-TBS6H Slot 7 : Module 1756-IB32, RTB:1756-TBS6H Slot 8 : Module 1756-IB32, RTB:1756-TBS6H Slot 9 : Module 1756-N Platform 'Workshop 1_CLogix003' Power supply:1756-pb72 Slot 0 : Module 1756-CNB connected to network 'Workshop 1_Cnet' at address 3 20

21 1786-TPS Slot 1 : Module 1756-IB32, RTB:1756-TBS6H Slot 2 : Module 1756-OB32, RTB:1756-TBS6H Slot 3 : Module 1756-OB32, RTB:1756-TBS6H Slot 4 : Module 1756-OB32, RTB:1756-TBS6H Slot 5 : Module 1756-OB32, RTB:1756-TBS6H Slot 6 : Module 1756-OW16I, RTB:1756-TBS6H Slot 7 : Module 1756-IF16, RTB:1756-TBS6H Slot 8 : Module 1756-OF6CI, RTB:1756-TBSH Slot 9 : Module 1756-N Platform 'Machine_FLogix001' Power supply:1794-ps13 Slot - : Module 1794-L34 node '1' connected to network 'Machine_Cnet' at address TPS node '2' connected to network 'CNet Plant' at address TPS Slot 1 : Module 1794-IB32, RTB:1794-TB32 Slot 2 : Module 1794-IB32, RTB:1794-TB32 Slot 3 : Module 1794-IB32, RTB:1794-TB32 Slot 4 : Module 1794-OB32P, RTB:1794-TB32 Slot 5 : Module 1794-OB32P, RTB:1794-TB32 Extended Chassis 'Machine_FLogix002' Power supply:1794-ps13 Slot - : Module 1794-FLA Slot 1 : Module 1794-IE8, RTB:1794-TB3 Slot 2 : Module 1794-IE8, RTB:1794-TB3 Slot 3 : Module 1794-IE8, RTB:1794-TB3 Slot 4 : Module 1794-IRT8, RTB:1794-TB3G Slot 5 : Module 1794-IRT8, RTB:1794-TB3G Slot 6 : Module 1794-IRT8, RTB:1794-TB3G Slot 7 : Module 1794-IRT8, RTB:1794-TB3G Slot 8 : Module 1794-OE4, RTB:1794-TB3 21

22 5.22 Platform 'Machine_FLogix003' Power supply:1794-ps13 Slot - : Module 1794-ACN15 connected to network 'Machine_Cnet' at address TPS Slot 1 : Module 1794-OE4, RTB:1794-TB3 Slot 2 : Module 1794-OE4, RTB:1794-TB3 Slot 3 : Module 1794-OE4, RTB:1794-TB3 Slot 4 : Module 1794-OF4I, RTB:1794-TB3 Slot 5 : Module 1794-OF4I, RTB:1794-TB3 Slot 6 : Module 1794-OF4I, RTB:1794-TB3 Slot 7 : Module 1794-OF4I, RTB:1794-TB3 Slot 8 : Module 1794-OF4I, RTB:1794-TB Platform 'RepeaterHub009' RepeaterHub Repeater Hub 1786-RPA Segment - Segment_1 [1], 1786-RPFM Channel 'CH1 - Fiber Cable Length = m' 1797-RPFM in Slot#1 - Channel "CH1" - Hub: RepeaterHub RPA Segment - Segment_2 22

23 Channel 'CH2' 5.24 Platform 'RepeaterHub010' RepeaterHub Repeater Hub 1797-RPA Segment - Segment_2 [1], 1797-RPFM Channel 'CH1 - Fiber Cable Length = m' 1786-RPFM in Slot#1 - Channel "CH1" - Hub: RepeaterHub RPA Segment - Segment_1 Channel 'CH2' 5.25 Platform 'Robot' Power supply: 23

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