Electrical Wire Interconnect Systems, Electronic Box Builds, and Integrated Assemblies

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Laurence Walters
6 years ago
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1 Electrical Wire Interconnect Systems, Electronic Box Builds, and Integrated Assemblies

2 Capability Overview Turnkey Turnkey Connector Connector Manufacture Manufacture and and Interconnect Interconnect Cable Cable // Flex Flex Harnessing Harnessing Electronic Electronic Box Box Builds Builds Supported Supported by by SolidWorks SolidWorks Design Design and and Prototyping Prototyping Turnkey Turnkey Integration Integration of of Harness Harness Technologies, Technologies, Boxes, Boxes, and and Mechanisms Mechanisms Validation Validation Testing Testing and and Qualification Qualification LOGO

3 In-House Manufacture Mission-Critical Connectors Rectangular HiPer-D straight HiPer-D right angle Series 79 Micro-Crimp MWDM Micro-D HiPer-D Combo straight Series 89 Nanominiature HiPer-D Combo right angle AlphaLink

4 In-House Manufacture Mission-Critical Connectors Circular SuperNine COTS Series 80 and 811 Mighty Mouse SuperNine Special Series 88 SuperFly MIL-DTL QPL Hermetic SuperSeal RJ45/USB Series 970 PowerTrip Nanominiature Circular

5 Wire Harness Design and Fabrication

6 Certified to Industry Standards Solder/Crimp Termination

7 Complex Cable Assemblies: 3D Design and Assembly

8 Cable Protection/Wire

9 Special Processes/Assemblies Junction Box Assemblies

10 Flex Alternative to Wiring Lower total installed cost Reduced size/weight Easier termination and installation of multiple connectors Wiring errors virtually eliminated

11 Why Choose Board or Flex Assemblies? Flex assembly vs. round wire assemblies Less weight and bulk Virtually eliminates wiring errors Total installed cost is less Tightly assembled electronic packages Dynamic (Flex in application) Direct in 3 different axes

12 Glenair Flex Assembly Design Types The Flex Assembly The Rigid Board Assembly The Rigid Flex Assembly

13 Capability Overview Turnkey Turnkey Connector Connector Manufacture Manufacture and and Interconnect Interconnect Cable Cable // Flex Flex Harnessing Harnessing Electronic Electronic Box Box Builds Builds Supported Supported by by SolidWorks SolidWorks Design Design and and Prototyping Prototyping Turnkey Turnkey Integration Integration of of Harness Harness Technologies, Technologies, Boxes, Boxes, and and Mechanisms Mechanisms Validation Validation Testing Testing and and Qualification Qualification LOGO

14 Wired Command/Communications Modules

15 Innovative Cans for Component Consolidation

16 Small Connectorized Boxes

17 Copper-to-Fiber Transciever Assembly

18 Opto-Electronic Transceiver and Signal Aggregation Unit

19 Custom Enclosures for Integrated Circuits

20 Wired Enclosure Circuit Integration

21 Ethernet Media Converters (Copper-toFiber) Small Form Factor media converter Lightning-strike hardened media converter Small form-factor inline media converter

22 Video Media Converters Custom and competitor-compatible form factors

23 Mil-Aero Signal Aggregators Wide range of custom designs for various applications

24 Enabling Technology: In-House Printed Circuit Board Design and Fabrication

25 Enabling Technology: Electrical and Optical PCBAs Complete in-house design and fabrication

26 Enabling Technology: Precision Machining

27 Example: Complex Electronic Box Build with Glenair Machined Enclosure

28 Design and Modeling Expertise Customer Supplied 3-D file to determine keep out areas Napkin Sketch with rough idea of routing Customer Supplied 2-D DXF

Modeling and Rapid Prototyping 3-D SolidWorks modeling, Paper

using SolidWorks 3-D printed Paper doll outline mockups for

simulate actual flexibility Incorporation of

29 Modeling and Rapid Prototyping 3-D SolidWorks modeling, Paper Doll physical mockups 3-D representation of flex assemblies using SolidWorks 3-D printed Paper doll outline mockups for physical assembly fit checks with copper clad Kapton to simulate actual flexibility Incorporation of customer-supplied wiring diagram and chassis information in laser-cut mechanical samples

30 SolidWorks 3-D Prototyping Virtual connector modifications Customer-supplied Step file of box with panel cutouts Glenair-supplied 3-D model of connector flange modifications

31 Capability Overview Turnkey Turnkey Connector Connector Manufacture Manufacture and and Interconnect Interconnect Cable Cable // Flex Flex Harnessing Harnessing Electronic Electronic Box Box Builds Builds Supported Supported by by SolidWorks SolidWorks Design Design and and Prototyping Prototyping Turnkey Turnkey Integration Integration of of Harness Harness Technologies, Technologies, Boxes, Boxes, and and Mechanisms Mechanisms Validation Validation Testing Testing and and Qualification Qualification LOGO

32 Example of Integrated Connector Machining / Packaging

33 Example of Highly Complex Integrated Assembly

34 Example of Wired EMP Chassis Integration

35 Example of IFE Assembly

36 Example of Wired Chassis

37 Example of Military / Defense Platforms

38 Examples of Wired Composite Enclosure Assemblies

39 Example of Wired Composite Enclosure Assembly

40 Capability Overview Turnkey Turnkey Connector Connector Manufacture Manufacture and and Interconnect Interconnect Cable Cable // Flex Flex Harnessing Harnessing Electronic Electronic Box Box Builds Builds Supported Supported by by SolidWorks SolidWorks Design Design and and Prototyping Prototyping Turnkey Turnkey Integration Integration of of Harness Harness Technologies, Technologies, Boxes, Boxes, and and Mechanisms Mechanisms Validation Validation Testing Testing and and Qualification Qualification LOGO

capabilities in US, UK, and Italy Types of products: Connectors,

41 Electrical, Environmental and Mechanical Testing and Qualification Capabilities ISO approved, redundant capabilities in US, UK, and Italy Types of products: Connectors, Circuits, Resistors, Switches, Relays, Transformers, electrical Harnesses, Fiber Optics

42 Certified to Industry Standards Testing and Inspection

43 Certified Clean Room Facilities Used for clean assemblies: Lasers Space and Satellite ISO Class 8-100,000 PPM Currently 6 workstations ESD safe - multifunctional

44 Hydrostatic Test Lab Subsea / marine interconnect testing facility

45 Filter Array Clean Room and Ceramic Fast turnaround on EMI/RFI filter connectors Lab

46 Ruggedized Electronics and Photonics Lab

47 Electrical Wire Interconnect Systems, Electronic Box Builds, and Integrated Assemblies

Electrical Wire Interconnect Systems, Electronic Box Builds, and Integrated Assemblies

Electrical Wire Interconnect Systems, Electronic Box Builds, and Integrated Assemblies Capability Overview 1 2 3 4 Turnkey Connector Manufacture and Interconnect Cable / Flex Harnessing Electronic Box