Instruction Bulletin I-Line Smart Cell Installation

Transcription

1 Instruction ulletin I-Line Smart ell Installation lass 2110 Retain for future use. N /2015 NLIS Kit ontents / Necessary Tools lossary of Terms #2 Phillips screwdriver Long-shanked flat head screwdriver ircuit reaker ommunication Module (M or SM) module which, when installed in a circuit breaker, receives and transmits information on the communication network. nergy Reduction Maintenance System (RMS) Square brand Powerpact P-, R-rame, and Masterpact circuit breakers, manufactured by Schneider lectric, provide arc flash protection characteristics. dditional components can be integrated to increase the options available to reduce the arc flash incident energy (I). Interface thernet Module (I) module that helps customers view, control, and streamline data from electrical equipment assets to help reduce costs and improve uptime. Modbus ommunication Interface Module (IM) This module, required for connection to the network, contains the Modbus address (1 to 99) declared by the user using the two rotary switches on the front of the unit. It automatically adapts (baud rate, parity) to the Modbus network in which it is installed. Low Voltage urrent Transformer (LVT) The Powerlogic LVTxxx series of 1 and volt split-core current transducers provide secondary voltage proportional to the primary (sensed) current. Micrologic The family of electronic trip systems available on molded case circuit breakers, insulated case circuit breakers, and low-voltage power circuit breakers MXI One Schneider lectric version of a shunt trip. This is an accessory which trips the circuit breaker from a remote location using an external voltage source. NSX ord shielded communication cable consisting of two twisted pairs of stranded wire that is typically black/red and blue/white color. This specific cord set has one free end and the opposite end has an R45 connector. It is typically provided as part of the M or SM field installation kit. Univeral Logic Plug (ULP) able shielded communication cable consisting of two twisted pairs of stranded wire that is typically black/red and blue/white color. This specific cord set has one free end and the opposite end has an R45 connector. It is typically provided as part of the M or SM field installation kit. X One Schneider lectric version of a shunt trip. This is an accessory which trips the circuit breaker from a remote location using an external voltage source. Table 1: atalog Number atalog Number and eatures Voltage Vac eatures IWL22221M I, Modbus serial to TP ateway with basic web page IWL24221M0 I, Modbus serial to TP ateway with basic web page IWL2222M01 IM, Modbus serial communications IWL2422M01 IM, Modbus serial communications IWL2222RMS RMS (branch circuit breaker) IWL2422RMS RMS (branch circuit breaker) RMS (backfed main IWL22XSRMS circuit breaker) RMS (backfed main IWL24XSRMS circuit breaker) IWL263X M3555 meter IWL263X M3560 meter NR ZR O LTRI SOK, XPLOSION OR R LS pply appropriate personal protective equipment (PP) and follow safe electrical work practices. See NP 70, S Z462, or NOM-029-STPS. This equipment must be installed and serviced only by qualified electrical personnel. Turn off all power supplying this equipment before working on or inside equipment. lways use a properly rated voltage sensing device to confirm power is off. Read and understand this entire instruction bulletin before installing, operating, or maintaining this equipment. Local codes vary, but are adopted and enforced to promote safe electrical installations. permit may be needed to do electrical work, and some codes may require an inspection of the electrical work. Replace all devices, doors and covers before turning on power to this equipment. ailure to follow these instructions will result in death or serious injury Schneider lectric ll Rights Reserved

2 I-Line Smart ell Installation N I-Line Smart ell Installation 11/2015 NLIS I-Line Smart ell Installation NOTI ZR O IMPROPR PLU ON ONNTION o not adjust jaws o not remove joint compound (if applied) ailure to follow these instructions can result in equipment damage. Refer to igure 1 for the following instructions: 1. Turn off all power to the panelboard. 2. Remove the deadfront and interior trim barrier. 3. Turn the fused disconnect to the O position. Position the jaws against the bus bar stack () so that the guiding boss on the bottom of the I-Line Smart ell is oriented towards the alignment groove in the bus insulator base, and the mounting guides of the I-Line Smart ell base fit into the keyslots in the pan. 4. Place long-shanked screwdriver through the rectangular holes in the I-Line Smart ell base and into the screwdriver slot in the mounting pan (). Ratchet the I-Line Smart ell firmly into the bus bar stack () and align the retaining screw with the (5.6mm) mounting hole in the pan. 5. Tighten the retaining screw securely () to prevent the I-Line Smart ell from moving. NOT: nsure the retaining screw is tight, but do not tighten it enough to bend the mounting base. igure 1: I-Line Installation 6. Reinstall the deadfront and interior trim barrier. 7. or I-Line Smart ell units that utilize power connections from the LIN side of the main circuit breaker (refer to circuit breaker manufacturing documentation), attach the NR Remote Power label to the interior trim barrier. 8. Turn the fused disconnect switch to ON. 3 N m (20 lb-in) Schneider lectric ll Rights Reserved

3 N I-Line Smart ell Installation 11/2015 Wiring onnection Screw Terminal igure 2: I-Line Smart ell asic imensions NLIS Table 2: I-Line Smart ell asic imensions inch mm Wiring onnection Screw Terminal NR ZR O LTRI SOK, XPLOSION OR R LS o not allow conductor strands or wire insulation to interfere with threads of wire binding screw(s). ailure to follow these instructions will result in death or serious injury. igure 3: Screw Terminal 3 N m (20 lb-in) Table 3: onnector Usage Minimum Wire Size/Type escription Wire Size Wire Type 24 Vdc Power Supply 24 W 600 Vac Rated Twisted Pair Neutral onnection 14 W 600 Vac TN or MTW Used with Main ircuit reaker onnection 14 W 600 Vac TN or MTW 2015 Schneider lectric ll Rights Reserved 3

4 I-Line Smart ell Installation N nergy Reduction Maintenance System (RMS) ccessory and ontrol Wiring 11/2015 NLIS nergy Reduction Maintenance System (RMS) ccessory and ontrol Wiring Table 4: atalog Number RMS atalog Numbers Voltage Vac eature IWL2222RMS RMS (branch circuit breaker) IWL2422RMS RMS (branch circuit breaker) IWL22XSRMS IWL24XSRMS RMS (backfed main circuit breaker) RMS (backfed main circuit breaker) NOT: RMS units to be utilized with P or level Micrologic trip units only. igure 4: nergy Reduction Maintenance System /6 NOT: Refer to the bulletins shipped with each component and included in the I-Line Smart ell installation packet for detailed set-up instructions. 1. onnect the 24 Vdc power to the Micrologic trip unit of the circuit breaker by stripping the power supply wires of the trip unit and installing the wire into the appropriate 24 Vdc connection screw terminal plug from the accessory panel of the I-Line Smart ell. NOT: Refer to the instructions provided with the circuit breaker and/or trip unit for details. Refer to installation instructions igure 1 for I-Line Smart ell mechanical mounting details [red=positive(+) / black=negative (-)]. 2. onnect the R45 ULP cable from the Micrologic trip unit to the R45 connector labeled "ULP" located on the accessory panel of the I-Line Smart ell. 3. Optional: onnect the thernet cable to the R45 female connector labeled "TRNT" located on the accessory panel of the I-Line Smart ell for remote set-up of the RMS (refer to ppendix RMS onnections, on igure 13, for additional wiring connection details). 4. ack ed Main: onnect supply power wires (14 W minimum) from the "LIN" side of the MIN circuit breaker (refer to circuit breaker installation instructions for proper connection points and methodology) to the external power supply connections on the accessory plate of the I-Line Smart ell. These connections will be labeled as L1/L and L2/N. Table 5: nergy Reduction Maintenance System haracteristics 1 ccessory Plate Location of accessory operation connections /6 thernet onnection Tyco thernet onnection Tyco Modbus (ULP) onnection onnection for initial set-up and monitoring of trip unit setting during RMS mode (factory preset = 2X instantaneous). Permanent connection to thernet for remote set-up and monitoring (factory preset = 2X instantaneous). onnection for communication to the trip unit. Phoenix ontact Qty. 2, Provides connection point to the 24 Vdc power eed-through Terminals for 24 Vdc supply to the trip unit. 7 2-Pole used isconnect Provides ability to remove power from unit while installed on the I-Line bus stack. (5 ampere NQ-R-5 fuse). 8 LV I/O Module Provides ability to switch trip unit to RMS setting LV I ateway Module (thernet) RMS Switch (Padlockable over) Provides thernet communication gateway. Manual switch to turn the RMS setting ON/O. NOT: Trip unit in RMS mode when lit. ocumentation References for nergy Reduction Maintenance Setting (RMS) thernet ULP OPT - L1/L OPT - L2/N 24 Vdc (+/-) or additional information see the following user guides available on the Schneider lectric website: N67346 nergy Reduction Maintenance Setting (RMS) System Installation and User uide PowerPact M-frame ircuit reakers PowerPact P-frame and NS-630b NS1600 ircuit reakers PowerPact R-frame and NS-1600b NS3200 ircuit reakers Micrologic 5.0 and 6.0 lectronic Trip Units Micrologic 5.0P and 6.0P lectronic Trip Units 1040I1401 I thernet Interface for LV ircuit reakers User uide (UL) 0613I1317 IO Module Input/Output Interface for LV ircuit reakers User uide Schneider lectric ll Rights Reserved

5 N I-Line Smart ell Installation 11/2015 ommunications Package ccessory and ontrol Wiring ommunications Package ccessory and ontrol Wiring Table 6: atalog Number ommunication atalog Numbers Voltage Vac IWL22221M IWL24221M IWL2222M IWL2422M igure 5: 2 9 eature I, Modbus serial to TP ateway with basic web page I, Modbus serial to TP ateway with basic web page IM, Modbus serial communications IM, Modbus serial communications ommunications Unit 8 7 To access the website go to: or application assistance, please call NOT: Refer to the bulletins shipped with each component and included in the I-Line Smart ell installation packet for detailed set-up instructions. 1. onnect 24 Vdc power to the Micrologic trip unit of the circuit breaker by stripping the power supply wires of the trip unit and installing the wire into the appropriate screw terminal plug from the accessory panel of the I-Line Smart ell. NOT: Refer to the instructions provided with the circuit breaker and/or trip unit for details. Refer to installation instructions on igure 1 for I-Line Smart ell mechanical mounting details [Red=positive(+) / lack=negative (-)]. 2. Repeat for multiple trip units by utilizing a multi-conductor terminal strip such as Phoenix ontact or equivalent. 3. onnect the R45 ULP cable(s) from the Micrologic trip unit(s) to the R45 connector labeled ULP located on the accessory panel of the I-Line Smart ell (refer to ppendix for additional wiring details). 4. The I number of the ULP connectors mounted on the accessory panel will match the Modbus address that is set on the face of the IM (refer to igure 6 for more detail). 5. or remote data collection, connect the customer supplied thernet cable to the R45 connector labeled TRNT located on the accessory panel of the I-Line Smart ell (refer to ppendix I ommunications onnections, on page 10, for additional wiring details). 6. Refer to ocumentation References for ommunications Packages, on igure 14, for set-up and usage information. Table 7: ommunications Package haracteristics NLIS 3 1 ccessory Plate Location of accessory connections. 2 thernet onnection ront thernet connection Tyco thernet onnection thernet connection. Tyco Modbus (ULP) onnection onnection for ULP communication. 4 5/6 5/6 7 Phoenix ontact Qty. 2, eed-through Terminals for 24 Vdc 2-Pole used isconnect onnection from internal 24 Vdc power supply. Provide ability to remove power from unit while engaged on the I-Line bus stack. (5 ampere NQ-R-5 fuse) 8 STRV00210 IM Module ULP to Modbus serial converter. 9 LV I ateway Unit Provides thernet communications and web server to Modbus serial and ULP. igure 6: IM onnections Identification 1 R P IM Modbus ddress Setting Modbus ddress Modbus ddress 7 8 x10 x Schneider lectric ll Rights Reserved 5

6 I-Line Smart ell Installation N xpanding the ommunication Package Single Unit 11/2015 NLIS Table 8: ccessory Panel onnection Identification thernet onnection at5e Shielded 4 ULP 4 IM 4 at5e Shielded P 24 Vdc Power Supply 24 W 14 W wire 5 ULP 5 IM 5 at5e Shielded R RS-485 onnection 24 W 14 W wire 6 ULP 6 IM 6 at5e Shielded 1 ULP 1 IM 1 at5e Shielded 7 ULP 7 IM 7 at5e Shielded 2 ULP 2 IM 2 at5e Shielded 8 ULP 8 IM 8 at5e Shielded 3 ULP 3 IM 3 at5e Shielded xpanding the ommunication Package Single Unit NOT: Refer to the bulletins shipped with each component and included in the I-Line I-Line Smart ell installation packet for detailed set-up instructions. igure 7: over Removal NOTI ZR O IMPROPR UNTIONLITY Read ULP system bulletin (catalog number TRV99101) before activating any ULP components. ailure to follow this instruction can result in equipment damage. 5 screws on this side and 5 screws on the opposite side. 1. Turn off all power supplying this equipment before working on or inside equipment. Remove I-Line Smart ell from equipment prior to removing covers. 2. Refer to Table 9 for necessary components to install additional IMs to I-Line Smart ell. NOT: Not all I-Line Smart ells can add IMs. 3. Remove top and side covers by removing the 14 screws identified in igure 7 using a #2 Phillips head screwdriver. 4. Remove IN mounted spacers (M27062) two spacers equals the same width of one IM. 5. Install stacking accessory (TRV00217) to IN rail as shown in steps 1 and 2 of igure Remove cover from bottom of IM unit as shown in step 3 of igure Place IM onto installed stacking accessory and IN rail, as shown in steps 5, 6, and 7 of igure Repeat steps 4 through 7, above, for multiple IM installations. 9. Install thernet patch cable to IM R45 port (refer to igure 9). 10. Install ULP line terminator (TRV00880) in other R45 port (refer to igure 9). Table 9: omponents for IM Install Part Number escription Qty STRV00211 IM module 1 TRV00217 Stacking accessory Internal coupler R45 to R45 1 TRV00880 ULP line terminator 1 TR855STR-1 thernet patch cable Requires two when adding the first IM to an I only I-line Smart ell unit. 11. Remove appropriate tab (refer to igure 6 for factory locations) from accessory panel and install in-line R45/R45 coupler (Tyco# ). 12. onnect the other end of the thernet patch cable from step 9 to the R45/R45 coupler. 13. Replace top and side covers using #8-32 x 3/8 inch long screws as shown in igure djust the IM Modbus address as shown in igure Unit is now ready to install for multiple circuit breakers according to ommunications Package ccessory and ontrol Wiring on page Refer to ocumentation References for ommunications Packages on page 7 for set-up and usage information Schneider lectric ll Rights Reserved

7 N I-Line Smart ell Installation 11/2015 onnecting Multiple ommunciation I-Line Smart ells igure 8: IM Installation igure 9: IM R45 Ports 1 3 NLIS onnecting Multiple ommunciation I-Line Smart ells igure 10: RS-485 Pinout in-lb NOTI Use W gauge wire Red lack ray ZR O IMPROPR UNTIONLITY Read ULP system bulletin (catalog number TRV99101) before activating any ULP components. 1. Turn off all power supplying this equipment before working on or inside equipment. 2. When connecting two communication I-Line Smart ells, they will utilize an RS-485 connection type. 3. When connecting two I-Line Smart ell (I Smart ells and IM only I-Line Smart ell), connect using a standard RS-485 able (i.e. elden 9841), such as shown in igure 10. Refer to ppendix for additional wiring schemes. 4. If the connection is between an I-Line Smart ell and any other gateway or Modbus equipment, the receiving components should be capable of accepting an RS485 onnections. 5. Refer to ocumentation References for ommunications Packages below for set-up and usage information. ailure to follow this instruction can result in equipment damage. ocumentation References for ommunications Packages 2015 Schneider lectric ll Rights Reserved or additional information see the following user guides available on the Schneider lectric website: atalog TRV99101 ULP (Universal Logic Plug) System 0611T1001 PowerPact -, - and L-frame ircuit reakers PowerPact M-frame ircuit reakers PowerPact P-frame and NS-630b NS1600 ircuit reakers PowerPact R-frame and NS-1600b NS3200 ircuit reakers Micrologic 5.0 and 6.0 lectronic Trip Units Micrologic 5.0P and 6.0P lectronic Trip Units 1040I1401 I thernet Interface for LV ircuit reakers User uide (UL) Modbus Interface Module (IM) for PowerPact -, -, and L-frame ircuit reakers To access the website go to: or application assistance, please call

8 I-Line Smart ell Installation N Metering Package ccessory and ontrol Wiring 11/2015 NLIS Metering Package ccessory and ontrol Wiring Table 10: atalog Number atalog Numbers of Metering Units Voltage Vac eature IWL263X M3555 Meter Modbus IWL263X M3560 Meter (acnt) igure 11: 1 Metering Package 8 7 NOT: Refer to the bulletin shipped with each accessory for installation instructions. 1. onnect the low voltage current transducers (LVTs) (1 or Vac) to the lower male screw terminal plugs provided and identified in igure 12 as,, and (meters are factory set to Vac). NOT: Refer to the instructions provided with the transducer for details. Refer to installation instructions on page 2 for I-Line Smart ell mechanical mounting details. 2. If the system utilizes an alarm output, connect to the appropriate normallyopen (NO) or normally-closed (N) connectors, identified as X and Y in igure If the voltage system requires a neutral, the remote connection, as identified in igure 12 as "N" and labeled "NUT", must be used. 4. If you are connecting the metered I-Line Smart ell unit to a communications I-Line Smart ell unit with I gateway, you may connect the RS-485 connections (see igure 10) using a standard 2-wire RS-485 shielded cable such as elden# 9841 (refer to ppendix Meter onnections, igure 16, for additional details). 5. When connecting the LVTs to the metering I-Line Smart ell units, please note that "X1"="WIT"="+" and "X2"="LK"="-". NOT: or M3560 (net), refer to ZL for net protocol and compatability details. 2 igure 12: Metering onnections Identification See igure 12 (end view) for detailed explanation of the connections 6. Refer to ocumentation References for Metering Packages below for additional set-up and usage information. Table 11: Metering Package System haracteristics 1 ccessory Plate Location of accessory operation connections. 2 Phoenix ontact # Terminals ata connections for Meter Pole used isconnect nergy Meter (M3555 Modbus or M3560 net) Provide ability to remove power from unit while engaged on the I-Line bus stack. (3 amp NQ-R-3 fuse) Provides data logging and communications. (Refer to meter documentation for detailed capabilities.) Table 12: Metering ccessory Panel onnection Identification R RS-485 / net onnection at5e shielded N Neutral onnection (as required) 14 W wire X M3555 NO Output, M3560 Pulse 2 Input 24 W twisted pair Y M3555 N Output, M3560 Pulse 1 Input 24 W twisted pair -phase LVT onnections (refer to igure 16 for part numbers) 24 W 14 W -phase LVT onnections (refer to igure 16 for part numbers) 24 W 14 W -phase LVT onnections (refer to igure 16 for part numbers) 24 W 14 W ocumentation References for Metering Packages or additional information see the following user guides available on the Schneider lectric website: ZL M3555 i-directional ompact Powered nergy Meter Installation uide ZL M3560 ompact Power and nergy Meter Installation uide ULP (Universal Logic Plug) System - User uide 3000O1201 M3500 Series IN Rail meter Technical ata Sheet Z Powerlogic LVT 1 V and.333v urrent Transducers Installation uide To access the website go to: or application assistance, please call Schneider lectric ll Rights Reserved

9 N I-Line Smart ell Installation 11/2015 ppendix ppendix NOT: The notice below pertains to all four figures in this appendix. NOTI ZR O QUIPMNT M, LOSS O OPRTION Maximize the distance between and segregate the 24 Vdc and communications wiring from potentially noisy circuit breaker power cables. If 24 Vdc and communications wiring must cross power cables, cross as close to 90 degrees to the power cables as possible. Limit parallel runs of control cable and power cables to the absolute minimum possible. latten control cables and route along metallic structure when possible. NLIS ailure to follow these instructions may result in equipment damage or loss of operation. igure 13: RMS onnections SM or M Module O, S... Microswitches Internal terminal block for communications via NSX cord MXI and X communicating voltage releases Micrologic Trip Unit X.0P or ULP cable 24 Vdc power 24 W twisted pair thernet cable RMS I-Line Smart ell Unit 2015 Schneider lectric ll Rights Reserved 9

10 I-Line Smart ell Installation N ppendix 11/2015 NLIS igure 14: I ommunications onnections SM or M Module O, S... Microswitches Internal terminal block for communications via NSX cord MXI and X communicating voltage releases ULP cable 24 Vdc power 24 W twisted pair thernet cable I/IM ommunications I-Line Smart ell Unit Micrologic Trip Unit Schneider lectric ll Rights Reserved

11 N I-Line Smart ell Installation 11/2015 ppendix igure 15: Multi-Unit ommunications onnections SM or M Module Internal terminal block for communications via ULP cord Micrologic Trip Unit ULP cable RS-485 cable (screw terminals) thernet cable I/IM ommunications I-Line Smart ell Unit IM ommunications I-Line Smart ell Unit NLIS Up to 7 connections. ateway Unit accepts serial Modbus RS-485 connections. Up to 9 connections Schneider lectric ll Rights Reserved 11

12 I-Line Smart ell Installation N Instruction ulletin 11/2015 NLIS igure 16: Meter onnections SM or M Module Internal terminal block for communications via ULP cord Micrologic Trip Unit ULP cable RS-485 cable (screw terminals) thernet cable I/IM ommunications I-Line Smart ell Unit Metering I-Line Smart ell Unit 1 and Vac LVTs RS-485 connections to any Modbus/acNT ateway unit. Up to 7 connections. NOT: or M3560, refer to ZL for net protocol and connection details. Schneider lectric US, Inc. 800 ederal Street ndover, M US lectrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider lectric for any consequences arising out of the use of this material. Schneider lectric, Masterpact, I-Line, Micrologic, Modbus, Powerlogic, Powerpact, and Square are trademarks owned by Schneider lectric Industries SS or its affiliated companies. ll other trademarks are the property of their respective owners Schneider lectric ll Rights Reserved