INTEGRITY UPRIGHT LIFECYCLE EXERCISE BIKE (INCSX, INCDX, INCSC, INCSE, CSLUD)
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1 INTEGRITY UPRIGHT LIFECYCLE EXERCISE BIKE (INCSX, INCDX, INCSC, INCSE, CSLUD) HUB, CHU, PHU, PDU PARTS MANUAL March 2018
2 Table of Contents Upper Shrouds & Monocolumn 2 Handlebars & Activity Zone 3 Frame Shrouds 4 Plugs & Battery 5 Seat & Seat Post 6 Drivetrain 8 Pedals & Crank Arms 9 Leg Levelers, Front Roller & PCB Resistance Control 11 Wiring Diagram: Base 12 Wiring Diagram: Integrity X & C Console 13 Wiring Diagram: Discover Console 14
3 Upper Shrouds & Monocolumn HUB WELDMENT: MONOCOLUMN, ARCTIC SILVER ROBUST US-001 HUB, CHU WELDMENT: MONOCOLUMN, TITANIUM ROBUST PDU, PHU WELDMENT: MONOCOLUMN, PURPLE, ROBUST US-002 HUB, CHU, PDU, PHU SHROUD: BOTTOM, RIGHT, CHARCOAL GREY US-003 HUB, CHU, PDU, PHU SCREW: M6x1.0x16 DIN PHL PAN MS ST ZB (4) US-004 HUB, CHU, PDU, PHU SCREW: M4.2 X 0.7 6g6g X 19 DIN PHL PAN AB ST ZB (5) US-005 HUB, CHU, PDU, PHU GROMMET: SCREW; 8 OR 10US-005 (4) US-006 HUB, CHU, PDU, PHU GASKET: MONOCOLUMN, BLACK US-007 HUB, CHU, PDU, PHU SHROUD ASSEMBLY: BOTTOM, LEFT, CHARCOAL GREY US-008 HUB, CHU, PDU, PHU SHROUD: REAR, CHARCOAL GREY US-009 HUB, CHU, PDU, PHU SHROUD: REAR, FILLER, CHARCOAL GREY US-010 HUB, CHU, PDU, PHU PAD: UPRIGHT TRAY, BLACK US-011 HUB, CHU, PDU, PHU CUPHOLDER: LOCKING, CHARCOAL GREY (2) US-012 HUB, CHU, PDU, PHU SHROUD ASSEMBLY: TOP, CHARCOAL GREY US-013 HUB SCREW: VMI 6-19X 6 PHL PAN PLT ST BZ B (4) HUB, CHU, PDU, PHU SCREW: M5 X 0.8 X 14, PHL, PAN, MS, ST, ZN (5) (for mounting console) NOT SHOWN
4 Handlebars & Activity Zone HA-001 HUB, PHU, PDU HANDLEBAR: UPRIGHT, SIMPLE, BLACK HUB, CHU HANDLEBAR: UPRIGHT, FEATURED, BLACK HA-002 HUB, CHU, PHU, PDU AK XXXX ELECTRODE: INSERT MOLDED; CHGR (2) HA-003 HUB, CHU, PHU, PDU SHROUD: ACTIVITY ZONE, BOTTOM FRONT, CHARCOAL GREY HA-004 HUB, CHU, PHU, PDU SHROUD: ACTIVITY ZONE, BOTTOM REAR, CHARCOAL GREY HA-005 HUB, CHU, PHU, PDU SCREW: M6x1.0x16 DIN PHL PAN MS ST ZB HA-006 HUB, CHU, PHU, PDU 0K XXXX ENDCAP, HANDLEBAR (2) HA-007 HUB, CHU, PHU, PDU SCREW: 6-19X16 PHL PAN (2) HA-008 HUB, CHU, PHU, PDU SHROUD: ACTIVITY ZONE, TOP FEATURED, CHARCOAL GREY HA-009 HUB, CHU, PHU, PDU SHROUD: ACTIVITY ZONE, SIMPLE FILLER, BLACK HA-010 HUB, CHU KEYPAD: UP, DOWN HA-011 HUB, CHU, PHU, PDU 0K XXXX PLUG: INSULATOR (2) HA-012 HUB, CHU, PHU, PDU SCREW: M8 X 1.25 X 6G6H X 20 UHS HXW CS ST ZB (3) 3
5 Frame Shrouds (Left, Right, & Top Cover) FS-001 HUB, CHU, PHU, PDU SHROUD: TOP COVER, BLACK FS-002 HUB, CHU, PHU, PDU SCREW: M4.2 X 0.7 6g6g X 19 DIN PHL PAN AB ST ZB (5) FS-003 HUB, CHU, PHU, PDU SHROUD ASSEMBLY: MAIN, LEFT, CHARCOAL GREY FS-004 HUB, CHU, PHU, PDU SHROUD ASSEMBLY: MAIN, RIGHT, CHARCOAL GREY FS-005 HUB, CHU, PHU, PDU GROMMET: SCREW (2) FS-006 HUB, CHU, PHU, PDU SCREW: M6x1.0x16 DIN PHL PAN MS ST ZB (3) FS-007 HUB, CHU, PHU, PDU SHEET METAL: HUB SUPPORT FS-008 HUB, CHU, PHU, PDU SCREW: M8 X 1.25 X 6G6H UHS HXW CS ST ZB (8) 4
6 Plugs & Battery PB-001 HUB, CHU, PHU BATTERY: 6 VOLT PB-002 HUB, CHU, PHU, PDU SCREW: M4.2 X 0.7 6g6g X 19 DIN PHL PAN AB ST ZB (5) PB-003 HUB, CHU, PHU, PDU SHEET METAL:BRACKET, COM PORT PB-004 HUB, CHU, PHU PLUG: RJ45 RECEPTACLE PHU, PDU COUPLER: CAT5E, SHIELDED, RJ45 PB-005 HUB, CHU, PHU PLUG: HDMI, BLACK PB-006 HUB, CHU, PHU PLUG: IR PORT, BLACK PB-007 HUB, CHU, PHU, PDU F-CONNECTOR: COAX, PANEL MOUNT 5
7 Seat & Seat Post Parts listed on following page. 6
8 Seat & Seat Post (continued) SP-001 HUB, CHU, PHU, PDU WELDMENT: SEAT POST, BLACK SP-002 HUB, CHU, PHU, PDU HANDLE: UPRIGHT SEAT ADJUSTMENT, RED SP-003 HUB, CHU, PHU, PDU PIN: PIVOT, HANDLE SP-004 HUB, CHU, PHU, PDU M4 X 0.7 X 10 PHL PAN TT ST ZS (4) SP-005 HUB, CHU, PHU, PDU PIN: PIVOT, LATCH SP-006 HUB, CHU, PHU, PDU BUSHING: SEAT POST, UPPER SP-007 HUB, CHU, PHU, PDU BUSHING: SEAT POST, LOWER SP-008 HUB, CHU, PHU, PDU 0K BUMPER: EPDM SP-009 HUB, CHU, PHU, PDU 0K PIN: ROD; LOWER SP-010 HUB, CHU, PHU, PDU 0K SPRING: UP/DOWN SP-011 HUB, CHU, PHU, PDU RNG:BRE 10.0 ST PP SP-012 HUB, CHU, PHU, PDU RNG: E 6.0 MM ST PH (2) SP-013 HUB, CHU, PHU, PDU 0K LATCH: UP/DOWN SP-014 HUB, CHU, PHU, PDU 0K ROD: UP/DOWN SP-015 HUB, CHU, PHU, PDU RING: RETAINING, 6MM, EXTERNAL SP-016 HUB, CHU, PHU, PDU SEAT: UPRIGHT SP-017 HUB, CHU, PHU, PDU SCREW: M8 X 1.25 X 6G6H X 20 UHS HXW CS ST ZB (4) 7
9 Drivetrain DT-001 HUB, CHU, PHU, PDU WELDMENT: DRIVETRAIN PLATE DT-002 HUB, CHU, PHU, PDU AK HUB ASSY: CRANKSHAFT; ELEVATION, UNIPLAT DT-003 HUB, CHU, PHU, PDU 0K PULLEY: POLY V; MOLDED, J-SECTION DT-004 HUB, CHU, PHU, PDU BELT: POLY-V, 430 J8 DT-005 HUB, CHU, PHU, PDU ASSEMBLY: IDLER DT-006 HUB, CHU, PHU, PDU SCREW: M5 X 1.25 X 6G6G X 12 FLANGE HEAD CS G5 CD (6) DT-007 HUB, CHU, PHU, PDU WELDMENT: ADAPTER, HUB DT-008 HUB, CHU, PHU, PDU WASHER: M8.4X16.0X1.6 DIN D FLAT ST ZB (3) DT-009 HUB, CHU, PHU, PDU SCREW: M8.0X1.25-6G6GX60 DIN UNS HEX CS G5 CD (4) DT-010 HUB, CHU, PHU, PDU SCREW: M8 X 1.25 X 6G6H X 20 UHS HXW CS ST ZB DT-011 HUB, CHU, PHU, PDU NUT: M8X1.25-6H6H DIN L LOCKNUT ST ZB (2) DT-012 HUB, CHU, PHU, PDU ASSY: GENERATOR, CLUTCH DT-013 HUB, CHU, PHU, PDU RNG: EXT.: DSH-18; STL, BP (METRIC) DT-014 HUB, CHU, PHU, PDU WSH FL-D SS DT-015 HUB, CHU, PHU, PDU 0K WASHER: THRUST;OUTER,PUR DT-016 HUB, CHU, PHU, PDU AK CLUTCH & PULLEY ASSY: UNIPLATE; ISO/DIN 8
10 Pedals & Crank Arms 9
11 Pedals & Crank Arms (continued) PC-001 HUB, CHU, PHU, PDU 0K XXXX CRANK ARM: RIGHT PC-002 HUB, CHU, PHU, PDU 0K XXXX CRANK ARM: LEFT PC-003 HUB, CHU, PHU, PDU SCREW: M4.2 X 0.7 6g6g X 19 DIN PHL PAN AB ST ZB (2) PC-004 HUB, CHU, PHU, PDU 0K XXXX CAP: CRANK (2) PC-005 HUB, CHU AK XXXX ASSEMBLY: MEDALLION 'BUG' CHGR (2) PC-006 HUB, CHU DECAL: VENT DETAIL, RIGHT PC-007 HUB,CHU DECAL: VENT DETAIL, LEFT PC-008 HUB, CHU AK PEDAL/STRAP ASSY: STANDARD; LEFT; BLK PC-009 HUB, CHU AK PEDAL/STRAP ASSY: STANDARD; RIGHT; BLK PC-010 HUB, PHU, PDU ASSEMBLY: PEDAL, LIFECYCLE, RIGHT HUB, PHU, PDU PEDAL: HERCULES SIMPLE, RIGHT, BLACK PC-011 HUB, PHU, PDU ASSEMBLY: PEDAL, LIFECYCLE, LEFT HUB, PHU, PDU PEDAL: HERCULES SIMPLE, LEFT BLACK PC-012 HUB, CHU, PHU, PDU SHROUD ASSEMBLY: MONOCOLUMN, RIGHT, CHARCOAL GREY PC-013 HUB, CHU, PHU, PDU SHROUD: MONOCOLUMN, LEFT, CHARCOAL GREY PC-014 HUB, CHU,PHU, PDU SCREW: M8 X 1.0 6G6H X 30 UNS HXW CS ST ZS (2) PC-015 PHU, PDU DECAL: JFZ TAGLINE MEDIUM SIZE (2) PC-016 PHU, PDU LABEL: PF, UPRIGHT BIKE, PURPLE DECAL, RIGHT PC-017 PHU, PDU LABEL: PF, UPRIGHT BIKE, PURPLE DECAL, LEFT (not shown) PC-018 PHU, PDU LABEL: PF, UPRIGHT BIKE, LOGO RIGHT PC-019 PHU, PDU LABEL: PF, UPRIGHT BIKE, LOGO LEFT PC-020 HUB, CHU, PHU, PDU ENDCAP: LARGE FLOV, BLACK (4) 10
12 Leg Levelers, Front Roller & PCB Resistance Control LL-001 HUB, CHU, PHU, PDU 0K RACK: UP DOWN; BLACK LL-002 HUB, CHU, PHU, PDU AK LEG-LVLR ASSY: MFG; METRIC (4) LL-003 HUB, CHU, PHU, PDU ASSEMBLY: FRONT ROLLER (2) LL-004 HUB, CHU, PHU, PDU BLOCK: LEVELER (4) LL-005 HUB, CHU, PHU, PDU BOLT: SHOULDER, M6X1.0 (2) LL-006 HUB, CHU, PHU, PDU NUT: SHAFT, BARREL, 8MM DIA, 30MM LONG (2) LL-007 HUB, CHU, PHU, PDU M8 X G6G X 10 HXS BUT CS ST ZB (2) LL-008 HUB, CHU, PHU, PDU SCREW: M8 X 1.25 X 6G6H X 20 UHS HXW CS ST ZB (8) LL-009 HUB, CHU, PHU, PDU GROMMET: SCREW (11) LL-010 HUB, CHU, PHU, PDU BRACKET: SHROUD CLIP LL-011 HUB, CHU, PHU, PDU SCREW: M4.2 X 0.7 6g6g X 19 DIN PHL PAN AB ST ZB LL-012 HUB, CHU, PHU, PDU PCB ASSEMBLY: RESISTANCE CONTROL LL-013 HUB, CHU, PHU, PDU SCREW: M4 6G6G X 10 PHL PAN ST ZN (5) 11
13 Wiring Diagram - Base WDB-001 HUB, CHU, PHU, PDU CABLE: CONSOLE TO BASE. POWER, RECUMBENT BIKE WDB-002 HUB, CHU, PHU, PDU CABLE: CONSOLE TO BASE, SIGNAL, RECUMBENT BIKE WDB-003 HUB, CHU, PHU 121E CORE: FERRITE; SUPPRESSION B WDB-004 HUB, CHU, PHU AK WDB-005 HUB, CHU, PHU PDU WDB CABLE ASSY: BATTERY, NON-TREADS, 26 INCH (USED FOR INTEGRITY CONSOLES) POWER SUPPLY: 12 VDC, 3A (USED FOR INTEGRITY CONSOLES) POWER SUPPLY, VAC TO 24VDC,5A,2.5MM PLUG (USED FOR DISCOVER CONSOLE) CABLE: IR, CONSOLE TO PANEL, UPRIGHT BIKE (FEATURED BASE ONLY) WDB CABLE ASSEMBLY: HDMI, PANEL MOUNT, RIGHT, UPRIGHT BIKE (FEATURED BASE ONLY) WDB-008 HUB, CHU, PHU, PDU AK COAX ASSY: RG6; BASE WDB-009 PHU, PDU AK CABLE ASSY: CAT5E; V2 WDB-010 HUB, CHU, PHU, PDU CABLE: POWER, RCB TO PANEL, 5A, UPRIGHT BIKE NOTE: MUST USE the 12VDC power supply with Integrity X or C Console. DO NOT USE a 24VDC power supply! 12
14 Wiring Diagram - Integrity X & C Consoles WDI-001 HUB, CHU, PHU, PDU CABLE: LIFEPULSE ELECTRODES WDI-002 HUB, CHU, PHU, PDU CABLE: LIFEPULSE TO ELECTRODE WDI-003 HUB, CHU CABLE: CONSOLE TO BASE KEYPADS 13
15 Wiring Diagram - Discover Console WDD-001 PDU CABLE: DISCOVER TO HERCULES ADAPTOR, UPRIGHT BIKE WDD-002 HUB, CHU KEYPAD: UP, DOWN (FEATURED BASE ONLY) WDD-003 HUB, CHU, PHU PDU CABLE: LIFEPULSE ELECTRODES WDD-004 HUB, CHU, PHU PDU CABLE: LIFEPULSE TO ELECTRODE WDD AK CBL-ASSY: JMPR;OUTLET/GRND B 14
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