GE Fanuc Automation. PROFIBUS-DP Board for Series 30i-Model A. Computer Numerical Control Products. Operator s Manual

Transcription

1 GE Fanuc Automation Computer Numerical Control Products PROFIBUS-DP Board for Series 30i-Model A Operator s Manual GFZ-63994EN/01 May 2003

2 Warnings, Cautions, and Notes as Used in this Publication GFL-001 Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used. Caution Caution notices are used where equipment might be damaged if care is not taken. Note Notes merely call attention to information that is especially significant to understanding and operating the equipment. This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made. GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply. Copyright 2003 GE Fanuc Automation North America, Inc. All Rights Reserved.

3 B-63994EN/01 SAFETY PRECAUTIONS SAFETY PRECAUTIONS This section describes the safety precautions related to the use of CNC units, to ensure safe operation of machines fitted with FANUC CNC units. Read this section carefully before attempting to use any function described in this manual. Users should also read the relevant descriptions in the Operator s Manual to become fully familiar with the functions to be used. CONTENTS 1.1DEFINITION OF WARNING, CAUTION, AND NOTE...s-2 1.2GENERAL WARNINGS AND NOTES...s-3 s-1

4 SAFETY PRECAUTIONS B-63994EN/ DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine. Applied when there is a danger of the user being injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed. WARNING Applied when there is a danger of the user being injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed. CAUTION Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed. NOTE The Note is used to indicate supplementary information other than Warning and Caution. - Read this manual carefully, and store it in a safe place. s-2

5 B-63994EN/01 SAFETY PRECAUTIONS 1.2 GENERAL WARNINGS AND NOTES WARNING 1 Before operating the machine, thoroughly check the entered data. Operating the machine with incorrect data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 2 Never attempt to perform a production run, such as actually machining a workpiece, without first checking the operation of the machine. Before starting the machine for a production run, ensure that the program command values, offsets, current position, external signals, and other settings are suitable for the operation to be performed. Also check that the machine operates correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. 3 Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 4 When using a tool compensation function, thoroughly check the direction and amount of compensation. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 5 The parameters for the CNC and PMC are factoryset. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change. Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. s-3

6 SAFETY PRECAUTIONS B-63994EN/01 CAUTION 1 Immediately after switching on the power, do not touch any of the keys on the MDI panel until the position display or alarm screen appears on the CNC unit. Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may place the CNC unit in other than its normal state. Starting the machine in this state may cause it to behave unexpectedly. 2 The operator's manual and programming manual supplied with a CNC unit provide an overall description of the machine's functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt. 3 Some functions may have been implemented at the request of the machine-tool builder. When using such functions, refer to the manual supplied by the machine-tool builder for details of their use and any related cautions. Refer to the following two examples. <1> Some machines have a tool replacement device that operates when a tool feature is executed. When the user is working near the device, he or she may touch it. Execute tool features in a place sufficiently away from the tool replacement device. <2> Many auxiliary features cause machine operation such as rotation of the spindle. Understand the operations of auxiliary features before using them. NOTE 1 Command programs, parameters, and variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off. Such data may be delated inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery. To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place. 2 PROFIBUS-DP cannot be used with DeviceNet. s-4

7 B-63994EN/01 TABLE OF CONTENTS TABLE OF CONTENTS SAFETY PRECAUTIONS... s-1 I. GENERAL 1 GENERAL ORGANIZATION APPLICABLE MODELS RELATED MANUALS OVERVIEW OF PROFIBUS-DP FUNCTIONS... 7 II. SETTING 1 PROFIBUS-DP FUNCTIONS FOR 30i-A MASTER FUNCTION SETTING UPDATING DI/DO DATA FOR THE MASTER FUNCTION GSD FILE FOR THE MASTER FUNCTION...38 III. CONNECTION 1 CONNECTING THE PROFIBUS FUNCTIONS PROFIBUS CONNECTION PROFIBUS CABLE AND TRANSFER RATE CONNECTOR CABLE CONNECTION TERMINATING RESISTOR CABLE SHIELDING INSTALLATION SPECIFICATION Mounting Mounting into the LCD-mounted Type Unit Mounting into the Stand-alone Type Unit COMPLETE CONNECTION DIAGRAM...55 IV. MAINTENANCE 1 HARDWARE COMPONENT LAYOUT LED INDICATORS AND THEIR MEANINGS...61 V. SUPPLEMENT A SETTING BY USING A PERSONAL COMPUTER...65 A.1 SETTING BY USING SOFTING S DP-CONFIGURATOR...66 B EXAMPLE OF SETTING...76 B.1 EXAMPLE OF CONNECTION...77 c-1

8 TABLE OF CONTENTS B-63994EN/01 B.2 PROCEDURE OF SETTING...79 c-2

9 I. GENERAL

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11 B-63994EN/01 GENERAL 1.GENERAL 1 GENERAL This manual describes the PROFIBUS-DP functions of the FANUC Series 30i-A. This chapter explains the organization of this manual and applied models

12 1.GENERAL GENERAL B-63994EN/ ORGANIZATION This manual consists of the following parts: SAFETY PRECAUTIONS Describes the precautions which must be observed when any of the functions explained in this manual is used. I. GENERAL Describes the organization of this manual, and lists applicable models and related manuals. II. OPERATION Describes how to set the data necessary to enable PROFIBUS- DP communication. III. CONNECTION Describes how to connect devices to enable PROFIBUS-DP communication, as well as related precautions. IV. MAINTENANCE Describes PROFIBUS-DP board drawing numbers and the meanings of LED indications V. SUPPLEMENT Describes supplemental information such as setting from a personal computer

13 B-63994EN/01 GENERAL 1.GENERAL 1.2 APPLICABLE MODELS The models covered by this manual are as follows. The abbreviations listed below may be used to refer to the corresponding models. Model name Abbreviation FANUC Series 30i-MODEL A 30i-A Series 30i-A 30i - 5 -

14 1.GENERAL GENERAL B-63994EN/ RELATED MANUALS The related manuals are shown below. See also the following manuals together with this manual. Related manuals of Series 30i/300i/300is -MODEL A Manual name DESCRIPTIONS CONNECTION MANUAL (HARDWARE) CONNECTION MANUAL (FUNCTION) USER S MANUAL (common to T series/m series) USER S MANUAL (T series) USER S MANUAL (M series) MAINTENANCE MANUAL PARAMETER MANUAL Specification number B-63942EN B-63943EN B-63943EN-1 B-63944EN B-63944EN-1 B-63944EN-2 B-63945EN B-63950EN - 6 -

15 B-63994EN/01 GENERAL 2.OVERVIEW OF PROFIBUS-DP FUNCTIONS 2 OVERVIEW OF PROFIBUS-DP FUNCTIONS The master functions of the Series 30i-A supports class 1 functions. (It cannot be used as class 2 functions). The PROFIBUS-DP master functions of the Series 30i-A are shown below. Overview of the Master Function Master functions Range of valid master station numbers Range of valid slave station numbers for which communication can be performed Maximum number of slave stations for which communication is enabled Maximum number of slots that can be set for each slave station Maximum DI/DO data size per slave station Maximum user parameter data size per slave station Maximum diagnose data size per slave station to to bytes (Total of DI/DO) 201 bytes 242 bytes (Total of 48) - 7 -

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17 II. SETTING

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19 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A 1 PROFIBUS-DP FUNCTIONS FOR 30i-A This part describes how to set the master functions of FROFIBUS-DP communication. CAUTION After setting DI/DO data, make sure communication is performed correctly in a state in which security is retained. Operating the system without confirmation may cause a serious failure

20 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/ MASTER FUNCTION SETTING To use the master function, bus parameters and slave parameters must be set, and addresses must be assigned. Bus parameters and slave parameters are used for PROFIBUS communication. In address assignment, signals for input/output (DI/DO data and diagnostic data) are assigned to PMC addresses. The address assignment of slave parameters and diagnostic data is set for each slave, while the address assignment of DI/DO data is set for each slave (or each slot). NOTE Bus parameters and slave parameters can also be set by a personal computer. For details on the settings, see "SETTING BY USING A PERSONAL COMPUTER" in SUPPLEMENT. Procedure SYSTEM 1 Press function key. 2 Soft key [PROFI MASTER] appears. (When there are no soft keys, press the continue key.) 3 Press soft key [PROFI MASTER] to display the PROFIBUS DP- MASTER screen. 4 Press soft keys [BUS PARAM], [SLAVE TABLE], [SLAVE PARAM], [MODULE DATA], and [DI/DO ADDR] and then enter the parameters for the setting items of all setting screens that appear. The following describes how to set the parameters

21 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A BUS PARAMETER screen Procedure 1 Press soft key [BUS PARAM] to display the BUS PARAMETER screen. PAGE can be 2 On the BUS PARAMETER screen, page keys PAGE used to switch between pages. 3 Move the cursor to the item to set and then enter the parameter. - Set each parameter as described in the Setting item later. - Pressing soft key [INITIALIZE] initializes the other bus parameters according to BAUDRATE. - For MASTER USER DATA, only a specified size of data can be input. - CLASS2 NAME is a parameter that is input by connected class 2. It does not need to be input from this screen. BUS PARAMETER screen BUS PARAMETER screen (CLASS2 NAME) BUS PARAMETER screen (MASTER USER DATA)

22 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 Setting item Item STATION NO. BAUDRATE BP FLAG MIN SLAVE INT POLL TIME OUT DATA CONTROL T SL MIN T SDR MAX T SDR T QUI T SET T TR G HSA MAX RETRY Description Station number of this master device Fieldbus Data Link Address Transfer rate ( 0 : 9.6Kbps, 1 : 19.2Kbps, 2 : 93.75Kbps, 3 : 187.5Kbps, 4 : 500Kbps, 6 : 1.5Mbps, 7 : 3Mbps, 8 : 6Mbps, 9 : 12Mbps ) User Interface Flag Bit 7 :Error_Action_Flag 0 : Does not change the operation mode if an error occurs. 1 : Changes the operation mode from Operate mode to the Clear mode if an error occurs. Bits 6 to 0 : Reserved (to be set to 0) Minimum slave interval for between two slave poll cycles (Unit: 100 µs) Poll Timeout for the master-master communication Maximum wait time after the issue of a request for communication between master stations until a response is received. (Unit: 1 ms) Data Control Time Time until the data transfer list is updated at least once. (Unit: 10 ms) Slot Time Maximum time from token frame transmission until the first character of a response frame is read. (Unit: Bit time) Minimum Station Delay Time of Responders Minimum elapsed time from the last bit of send or receive data to the first bit of the next send or receive data. (Unit: Bit time) Maximum Station Delay Time of Responders Maximum elapsed time from the last bit of send or receive data to the first bit of the next send or receive data. (Unit: Bit time) Transmitter fall/repeater switch Time Wait time after data transmission until the receiver can be operated again. (Unit: Bit time) Setup Time Time after the occurrence of an event until the execution of the corresponding action is started. (Unit: Bit time) Target Rotation Time Estimated time required for a PROFIBUS token to make one rotation. (Unit: Bit time) Gap Update Factor Number of tokens that rotate during a gap maintenance period. Highest Station Address Maximum node number that is set for a PROFIBUS network to be connected to. Maximum Number of retries

23 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A Item CLASS2 NAME MASTER USER DATA Description Master Class2 Name Name of the Master (class2) that created the bus parameters. Note) This is a parameter set by a master station (class 2). Master User Data User data area for bus parameters This is not used by the current FANUC CNCs. Set LENGTH of MASTER USER DATA to 0. Remarks) Explanation of terms used in the above table Bit time : Time (sec) required to send one bit of data at a specified transfer rate. This is equivalent to the reciprocal of a transfer rate (bps). Gap maintenance period : Period during which the list for managing the address of the connected Master is updated. (Unit: Bit time) Operation mode : Operation mode of a PROFIBUS master function. Offline : Mode that disables communication with all nodes Stop : Mode that enables communication with the Master Clear : Mode in which the output to the Slave is set to 0 Operate : Mode that enables DI/DO communication with Slaves Data transfer list : List with a 16-byte area. This list is held in the Master so that each bit indicates whether data transfer to and from each of the nodes of station numbers 0 to 125 has been performed (1) or not (0) (bits 6 and 7 of the 16th byte are not used). It can be read by a master station of class

24 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 Bus Parameter Settings Corresponding to Each Transfer Rate Bus parameter Setting (1) STATION NO. 0 to 125 (2) BAUDRATE(Kbps) (3) BP FLAG (4) MIN SLAVE INT (5) POLL TIME OUT (6) DATA CONTROL (7) T SL (8) MIN T SDR (9) MAX T SDR (10)T QUI (11)T SET (12)TTR (13)G (14)HSA (15)MAX RETRY (16)CLASS2 NAME This parameter need not be set. (17)MASTER USER DATA Viewing this table for parameter setting: First, determine the value of BAUDRATE. Then, set the other parameters according to the set baud rate. NOTE For multiple master communication, satisfy the following conditions: - The value set for STATION NO. for a master station is not used as another master station number. - The same values are set for bus parameters (2) and (7) to (15) for all master stations. - When a larger value is set for T SET, T SL is larger than T ID1. (T ID1 = T SET + T QUI)

25 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SLAVE TABLE screen Procedure 1 Press soft key [SLAVE TABLE] to display the SLAVE TABLE screen. PAGE 2 On the SLAVE TABLE screen, page keys PAGE can be used to switch between pages. 3 Move the cursor to the item to set and then enter the parameter. - Set the parameters for NO, NSL, DGN ADDR, and SIZ for each index. SLAVE TABLE screen 4 Use the following soft keys as needed. [ENABLE] : Enables the slave station on which the cursor is placed. "*" appears to the left of the station number (NO) of the slave stations for which communication is enabled. [DISABLE] : Disables the slave station on which the cursor is placed. [REFRESH] : Sorts slave stations in ascending order of slave number. The lines on which a station number is not displayed are occupied by the following data. [ AUTO (NO.) ] : Pressing soft key [AUTO(NO.)] after entering the number of stations sets contiguous station numbers for IDX of the station numbers of the slave station on which the cursor is placed and later stations

26 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 [ AUTO (ADDR) ] : When pressing soft key [AUTO (ADDR)] after setting the diagnostic data size of each slave DGN SIZ and entering the number of stations, PMC addresses DGN ADDR for diagnostic data of the valid slave station numbers of the slave station on which the cursor is placed and later stations are assigned contiguously by the number of entered stations. When the slave station number or diagnostic data size is not determined, assignment is stopped at that point. [ DELETE] : Pressing soft key [DELETE] after entering the number of stations disables the slave station on which the cursor is placed and later stations by the number of stations and initializes them. NOTE Do not communicate with a slave station that sends 243 or more bytes of diagnostic data. Display item Setting item IDX SLAVES NO NSL DGN Item Item ADDR SIZ Description Index number Index numbers for 48 stations are provided (see NOTE below). Number of slave stations for which communication is enabled. Description Set a slave number. For the slave stations for which communication is enabled, "*" appears to the left of this parameter. This parameter is set by soft keys [ENABLE] and [DISABLE]. Setting range : 0 to 125 Set the number of slots in which I/O modules are placed. For details on a slot, see "Slot" later. Setting range : 1 to 48 (Note) Set the start address of diagnostic data. For details on diagnostic data, see "Diagnostic data" later. Setting range : See CAUTION below. Set the size of diagnostic data. Setting range : 0 to 242 (bytes)

27 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A CAUTION When assigning addresses, keep the following in mind. (1) Be sure to use R addresses and E addresses. For multipath PMC, enter a PMC address in the following format. <path-number>:<pmc-address> For the PMC second path R00500, for example, "2:R00500" must be entered. When only the PMC address was entered, the first path (1:R00500) is assumed. When there is no : key, it is substituted with the / or EOB key. (2) The DI data area, DO data area, diagnostic data area, and operation mode display area cannot overlap each other. (3) The area assignment area and the area used by the ladder program cannot overlap each other. NOTE 1 The number of slots that can be set by this master function is 48 in all of slave devices. For example, a maximum of 12 slave devices consisting of four modules can be connected. However, even for a slave device consisting of multiple modules, assignment for each slot is not required. Assignment for each slot is required only when a PMC address is assigned for each module DI/DO. Even for a slave device consisting of multiple modules, when DI/DO is treated as a totality, set a slave device consisting of a module (set NSL to 1). 2 When settings are made as described in "SETTING BY USING A PERSONAL COMPUTER" in SUPPLEMENT, NSL (number of slots) must also be set. Slot When an I/O device consisting of multiple I/O modules is used as a slave station, a location in which an I/O module is placed is called a slot. Main body module I/O module I/O module I/O module Slot number 0 Slot number 1 Slot number 2 Slot number n In the figure above, NSL (number of slots) is n

28 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 Modules of some input/output devices do not input or output data. However, such a module is counted as a slot. Diagnostic data Diagnostic data consists of standard diagnostic data (first six bytes) and extended diagnostic data (seventh or later bytes). Some slave stations use extended diagnostic data. Therefore, the size of diagnostic data needs to be determined as described in the GSD file and manual for each slave station. The first six bytes of standard diagnostic data have the following meanings. For details, see the PROFIBUS-DP specification. Item STATION STATUS 1 (Size: 1 byte) STATION STATUS 2 (Size: 1 byte) Standard diagnostic data Description The state of a Slave is indicated. Bit 7: Diag.Master_Lock This bit indicates that the parameters of the Slave are set by another Master. When the value of MASTER_ADDRESS is neither 255 nor the address of the Master, this bit is set by the Master. Bit 6: Diag.Prm_Fault This bit is set by the Slave when the parameter data contains an error. Bit 5: Diag.Invalid_Slave_Response This bit is set by the Master when incorrect data is received from the Slave. Bit 4: Diag.Not_Supported This bit is set by the Slave when the Slave receives an instruction that is not supported by the Slave. Bit 3: Diag.Ext_Diag This bit is set by the Slave when extended diagnose data can be used. The Master of FANUC CNCs can reference up to 236 bytes of the extended diagnose data. Bit 2: Diag.Cfg_Fault This bit is set by the Slave when the configuration data differs from the data held by the DP-Slave. Bit 1: Diag.Station_Not_Ready This bit is set by the Slave when the Slave is not ready for data transfer. Bit 0: Diag.Station_Non_Existent This bit is set by the Slave when communication with the Slave is impossible. The state of a Slave is indicated. Bit 7: Diag.Deactivated This bit is set by the Master when communication with the Slave is disabled during slave parameter setting. Bit 6: Reserved (undefined) Bit 5: Diag.Sync_Mode This bit is set by the Slave when the Sync control command is received. Bit 4: Diag.Freeze_Mode This bit is set by the Slave when the Freeze control command is received. Bit 3: Diag.WD_On This bit is set by the Slave when the disconnection detection function is operating. Bit 2: Reserved (set to 1 at all times) Bit 1: Diag.Stat_Diag If this bit is set by the Slave, the Master reads the diagnose data until this bit is reset. Bit 0: Diag.Prm_Req This bit is set by the Slave when the parameters of the Slave need to be set again. The setting of this bit is held until the parameters are set again

29 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A Item STATION STATUS 3 (Size: 1 byte) MASTER ADDRESS (Size: 1 byte) IDENT NUMBER (Size: 2 bytes) Standard diagnostic data Description The state of a Slave is indicated. Bit 7: Diag.Ext_Diag_Overflow This bit is set by the Master when there is much diagnostic data that cannot be stored in extended diagnostic data to be set on the slave table screen. This Master of FANUC CNCs can reference up to 236 bytes of the extended diagnose data. Bits 6 to 0: Reserved This station number of the Master that set the parameter of the Slave is set (when this master device set the parameter, the station number of the maser is set). If the parameters are not set by the Master, 255 is set. The identification number of a Slave is set

30 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 SLAVE PARAMETER screen Procedure 1 Press soft key [SLAVE PARAM] to display the SLAVE PARAMETER screen. 2 On the SLAVE PARAMETER screen for each slave, page keys PAGE can be used to switch between pages. PAGE 3 Move the cursor to the item to set and then enter the parameter. - Set each parameter as described in the Setting item later. - For USER PARAM DATA and SLAVE USER DATA, enter only the specified size of data. - The CONFIG DATA values are indicated according to the module data entered on the MODULE DATA screen shown later. It does not need to be set on this screen. SLAVE PARAMETER screen SLAVE PARAMETER screen (USER PRM DATA) SLAVE PARAMETER screen (SLAVE USER DATA)

31 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SLAVE PARAMETER screen (CONFIG DATA) 4 Use the following soft keys as needed. [PREVI SLAVE], [NEXT SLAVE] : Moves to the next or previous slave station. Pressing soft key [PREVI SLAVE] or [NEXT SLAVE] after entering a station number moves to the specified station number. [ INITIALIZE ] : Performs initialization according to the FANUC CNC slave station. Display item Item SLAVE NO. CONFIG DATA Description Station number of the partner slave device The value entered on the slave table screen is indicated. Configuration data The data is automatically calculated from MODULE DATA specified for each slot

32 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 Setting item Item IDENT NO. SLAVE TYPE WD FACT1, WD FACT2 Description Identification number of a slave station Specify the identification number of a slave station to connect to. Manufacturer-specified type indication for a slave station Factor used to determine the time for broken wire detection 10 WD_FACT1 WD_FACT2 (Unit: ms) MIN TSDR SLAVE FLAG STATION STATUS GROUP IDENT USER PARAM DATA SLAVE USER DATA Minimum time that elapses a response to the master station (this master device) is returned (Unit: Bit time) Flag for setting communication with a slave Bit 7: ACT(ACTIVE) 0: Does not perform communication with a slave station 1: Performs communication with a slave station Bit 6: NPR(NEW PRM) 0: Does not send new parameter data to a slave station 1: Sends new parameter data to a slave station RSV: Reserved (to be set to 0) Flag for setting the operation condition of a slave Bit 7: LOC (LOCK REQ) Bit 6: UNL (UNLOCK REQ) When LOC = 1 and UNL = 0, DP-Salve parameters cannot be changed by DP- Master. When LOC = 0 and UNL = 1, DP-Salve parameters can be changed by DP- Master. Bit 5: SYN (SYNC REQ) Be sure set 0. Bit 4: FRZ (FREEZE REQ) Be sure set 0. Bit 3: WD (WD REQ) When WD = 1, broken wire detection is performed. RSV : Reserved (to be set to 0) Specify groups for the DDLM_Global_Control command. Up to eight groups can be specified because each bit represents a group. User parameter data. This data is specified by a manufacturer. Slave user data. This data is specified by a manufacturer

33 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A Remarks) Explanation of terms used in the above table Broken wire detection : This function check whether data exchange is performed normally between a master station and a slave station. An error occurs when the broken wire time calculated with WD FACT1 and WD FACT2 elapses without receiving a data exchange request from the master station. Bit time : Time (sec) required to send one bit of data at a specified transfer rate. This is equivalent to the reciprocal of a transfer rate (bps). NOTE Slave parameters must be set as described in the GSD file that comes with each slave device. Slave parameters can also be set as described in "SETTING BY USING A PERSONAL COMPUTER" in SUPPLEMENT

34 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 MODULE DATA screen Procedure 1 Press soft key [MODULE DATA] to display the MODULE DATA screen. PAGE 2 On the module data screen for each slot, page keys PAGE can be used to switch between slots. 3 Set the size for LENGTH and then enter data. MODULE DATA screen 4 Use the following soft keys as needed. [PREVI SLAVE], [NEXT.SLAVE] : Pressing soft key [PREVI SLAVE] moves the cursor to the first slot of the previous slave station. Pressing [NEXT SLAVE] moves the cursor to the first slot of the next slave station. Pressing soft key [PREVI SLAVE] or [NEXT SLAVE] after entering a station number moves the cursor to the first slot of the specified station number. [PREVI SLOT], [NEXT SLOT] : Pressing soft key [PREVI SLOT] moves to the previous slot. Pressing soft key [NEXT SLOT] moves to the next slot. Pressing soft key [PREVI SLOT] or [NEXT SLOT] after entering a slot number moves to the specified slot. [ SHIFT ] : Pressing soft key [SHIFT] switches the value between ON and OFF. Normally select ON

35 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A Display item Setting item Item SLAVE NO SLOT NO MAX Item MODULE LENGTH MODULE = SHIFT Description Station number of a slave station Slot number The maximum allowable MODULE LENGTH is indicated. The total size that can be set within the same slave station is 128 bytes. Description Set the data length of the keyword Module in the GSD file. Setting range : 0 to 128 (bytes) NOTE) The total size that can be set within the same slave station is also 128 bytes. Set the data (HEX data) of the keyword Module in the GSD file. Soft key [SHIFT] switches between ON and OFF. ON : Newly reserves the area with a size of the specified MODULE LENGTH. Normally select this option. OFF : Does not newly reserves the area with a size of the specified MODULE LENGTH. See the following NOTE. NOTE MODULE LENGTH needs to be set even when settings are made as described in "SETTING BY USING A PERSONAL COMPUTER" in SUPPLEMENT. In this case, since data of Module is already entered, however, switch SIHFT to OFF and enter only MODULE LENGTH

36 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 Example of setting module data Example) The following shows an example of setting a slave device (station number 3) consisting of four modules. [Placement of modules] Main body module (NO I/O) I/O module (TYPE A) I/O module (TYPE B) I/O module (TYPE A) Slot number 0 Slot number 1 Slot number 2 Slot number 3 [Types of modules] - Main body module: No input/output - I/O module (TYPE A) : Input 1 byte/output 1 byte - I/O module (TYPE B) : Only output 1 byte The keyword Module in the GSD file is assumed to be described as follows. : : Module = NO I/O 0x00 EndModule Module = TYPE A 0x10, 0x20 EndModule Module = TYPE B 0x20 EndModule : : Contents of the GSD file In the example above, the settings of the module data screens are as follows. SLAVE NO/ SLOT NO SLAVE NO. = 3 SLOT NO. = 0 SLAVE NO. = 3 SLOT NO. = 1 SLAVE NO. = 3 SLOT NO. = 2 SLAVE NO. = 3 SLOT NO. = 3 Setting value MODULE LENGTH = 1 MODULE = 00 MODULE LENGTH = 2 MODULE = MODULE LENGTH = 1 MODULE = 20 MODULE LENGTH = 2 MODULE = NOTE Since modules that can be set are listed in the GSD file, select and set an appropriate one from Module keywords based on the module to use

37 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A DI/DO ADDRESS screen Procedure 1 Press soft key [DI/DO ADDR] to display the DI/DO ADDRESS screen. PAGE can be used to switch between pages. 2 Page keys PAGE 3 Make sure the SLT (TYP) value for each slot is correct. 4 Set the DI/DO addresses (DI ADDR and DO ADDR) and the sizes (DI SIZ and DO SIZ) for each slot. Display item Item NO SLT(TYP) TOTAL SLOTS DI/DO ADDRESS screen Description Station number of a slave station The slot number and the type of the specified module is indicated. The status of the module is displayed based on the module data set on the module data screen. Total number of slots including those for all slaves currently set (up to 48) Check the SLT (TYP) indication is one of the following normal states (a) to (e). When the indication is (f) or (g), set correct module data again. Description of SLT (TYP) (a) : "---": No module (Same as when MODULE LENGTH = 0) (b) I / - : Input module (c) - / 0 : Output module (d) 2I / 0 : Input/output module (e) 2- / - : Module without DI/DO (Same as when MODULE LENGTH = 1 and MODULE = 00)

38 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 (f) OVR (g) ERR : DI SIZE + DO SIZE exceeds 244 bytes. : The data assigned to "MODULE =" does not adhere to the PROFIBUS specification. Setting item Item DI ADDR DO ADDR DI SIZ DO SIZ Description Set the first addresses of DI and DO. Setting range : See CAUTION below. Set the sizes of DI data and DO data. Setting range : 0 to 244 (bytes) CAUTION When assigning addresses, keep the following in mind. (1) Be sure to use R addresses and E addresses. For multipath PMC, enter a PMC address in the following format. <path-number>:<pmc-address> For the PMC second path R00500, for example, "2:R00500" must be entered. When only the PMC address was entered, the first path (1:R00500) is assumed. When there is no : key, it is substituted with the / or EOB key. (2) The DI data area, DO data area, diagnostic data area, and operation mode display area cannot overlap each other. (3) The area assignment area and the area used by the ladder program cannot overlap each other. NOTE The maximum DI/DO transfer size per slave station is 244 bytes in all of DI/DO. In addition, the slots for which communication is enabled are those of the slave stations for which communication is enabled on the SLAVE TABLE screen. The slave station for which communication is enabled is indicated by "*" to the left of the slave station number on the slave table screen. The slots for which communication is enabled are indicated by "---", "I/O", "I/-", "-/O", or "-/-" in the (TYP) field on the DI/DO ADDRESS screen. 5 Use the following soft keys as needed. [PREVI SLAVE], [NEXT SLAVE] : Pressing soft key [PREVI SLAVE] moves the cursor to the first slot of the previous slave station. Pressing [NEXT

39 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SLAVE] moves the cursor to the first slot of the next slave station. Pressing soft key [PREVI SLAVE] or [NEXT SLAVE] after entering a station number moves the cursor to the first slot of the specified station number. [ INSERT ] : Adds a new slot before the slot number on which the cursor is placed. [ DELETE ] : Deletes the slot on which the cursor placed and moves up the following slots. [AUTO (SIZE)] : Automatically sets the DI/DO size "DI SIZ, DO SIZ" for the slots following the cursor based on the module data. The settings are made only for the slots in the same slave. [ AUTO (ADDR) ] : When pressing soft key [AUTO (ADDR)] after setting the DI/DO address of the slots on which the cursor is placed, this soft key assigns the addresses (DI ADDR and DO ADDR) of the following slots based on the specified address and size. These settings are valid only within the same slave station

40 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 STATUS INFORMATION screen 1 Press soft key [STATUS] to display the STATUS screen. STATUS INFORMATION screen Display item Item REFRESH TIME CURRENT MODE PARAMETER ERR1 PARAMETER ERR2 INTERNAL ERR1, 2 Description Refresh time (Unit : ms) See NOTE below. Indicates the current mode. Indicates the error number related to parameter settings. Indicates the number of the slave on which an error occurred. (When there are multiple slave stations on which an error occurred, the smallest station number is indicated.) Indicates the internal error occurred between the CNC and the PROFIBUS board. Description of PARAMETER ERR : Normal (ERR2 is not used.) 0001 : When the DI/DO total size in a slave station exceeds 244 bytes : When no modules are set in a slave station : When the amount of data in the slave parameter in a slave station exceeds the allowable range : When invalid module data is set in a slot. (The high byte and low byte of ERR2 indicates the corresponding slave station number and slot number, respectively. When there are multiple slots, the smallest station number and slot number are indicated.)

41 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A NOTE The data refresh time represents time require for updating DI/DO data for all slave stations assigned to PMC addresses by address assignment. - The data refresh time does not include the time required for processing the ladder program. - The response time from when the master device sends DO data to when it receives the DO data as DI data after the DO data is returned by a slave device must be estimated as at least double the data refresh time

42 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 OPERATION MODE screen 1 Press soft key [MODE] to display the OPERATION MODE screen. OPERATION MODE screen 2 To select the STOP mode, CLEAR mode, or OPERATE mode defined in the PROFIBUS specification, as operation mode, press soft key [STOP], [CLEAR], or [OPERATE], respectively. The setting order must be [OPERATE] [CLEAR] [STOP] or [STOP] [CLEAR] [OPERATE]. 3 To indicate the current operation mode to a PMC address, set the 1-byte address for INDICATION ADDRESS

43 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A The following describes each mode and the identification values used when giving notification to a PMC address. Description of each mode and identification values Item Description OFFLINE In this mode, communication with all nodes is disabled. Identification value : 0x00 STOP CLEAR OPEARTE In this mode, communication with another master station (such as class 2 station) is enabled. Communication with a slave station is disabled. Identification value : 0x40 In this mode, output (DO) is cleared for all slave stations for which communication is enabled. Identification value : 0x80 In this mode, DI/DO communication is being performed for all slave stations for which communication is enabled. Identification value : 0xC0 CAUTION When assigning addresses, keep the following in mind. (1) Be sure to use R addresses and E addresses. For multipath PMC, enter a PMC address in the following format. <path-number>:<pmc-address> For the PMC second path R00500, for example, "2:R00500" must be entered. When only the PMC address was entered, the first path (1:R00500) is assumed. When there is no : key, it is substituted with the / or EOB key. (2) The DI data area, DO data area, diagnostic data area, and operation mode display area cannot overlap each other. (3) The area assignment area and the area used by the ladder program cannot overlap each other. 4. Use the following soft keys as needed. [INITIALIZE] : Disables notification to a PMC address. In this case, "-----" appears in the INDICATION ADDRESS field. (The notification is disabled during initial setup.)

44 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 NOTE Keep the following in mind about operation modes. (1) If the power is turned on when there are one or more active slave stations, the OPERATE mode is automatically selected during startup, where an active slave station represents the slave station for which communication is enabled on the slave parameter screen and Active and New_Prm of SLAVE FLAG on the slave parameter screen are set to 1. (2) Otherwise, that is, if the power is turned on when there are no active slave stations, the STOP mode is automatically selected during startup. (3) A FANUC master station cannot be switched to the OFFLINE mode manually. When the OFFLINE mode is selected immediately after power-up, check the communication settings again

45 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A 1.2 UPDATING DI/DO DATA FOR THE MASTER FUNCTION Relationship with the ladder program DI/DO data for PROFIBUS is updated not in synchronization with the execution of the ladder program. Therefore, keep the following in mind when creating a ladder program. CAUTION DI/DO data for PROFIBUS is updated not in synchronization with the execution of the ladder program. Therefore, keep the following in mind when creating a ladder program. When the input signal of PROFIBUS is read at two points in the ladder program, even though the read operation is completed in the same cycle of the ladder program, there is no guarantee that the same value will be read. When the ladder program writes the PROFIBUS output signal in the specified PMC address, the signal may be transferred to a slave device before the ladder program is completely executed

46 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/ GSD FILE FOR THE MASTER FUNCTION GSD file for the master function #Profibus_DP Vendor_Name = "FANUC" Model_Name = "FANUC CNC" Revision = "1.0" Ident_Number = 0x00CB Protocol_Ident = 0 Station_Type = 1 FMS_supp = 0 Hardware_Release = "Release 1.0" Software_Release = "Release 3.0" 9.6_supp = _supp = _supp = _supp = 1 500_supp = 1 1.5M_supp = 1 3M_supp = 1 6M_supp = 1 12M_supp = 1 MaxTsdr_9.6 = 60 MaxTsdr_19.2 = 60 MaxTsdr_93.75 = 60 MaxTsdr_187.5 = 60 MaxTsdr_500 = 100 MaxTsdr_1.5M = 150 MaxTsdr_3M = 250 MaxTsdr_6M = 450 MaxTsdr_12M = 800 Redundancy = 0 Repeater_Ctrl_Sig = 2 24V_Pins = 0 ; The GSD file for the master station of the FANUC CNC is shown below

47 B-63994EN/01 SETTING 1.PROFIBUS-DP FUNCTIONS FOR 30i-A ; Master specific parameters ; Download_supp = 1 Upload_supp = 1 Act_Para_Brct_supp = 1 Act_Param_supp = 1 Max_MPS_Length = Max_Lsdu_MS = 244 Max_Lsdu_MM = 244 Min_Poll_Timeout = 100 ; Trdy_9.6 = 11 Trdy_19.2 = 11 Trdy_93.75 = 11 Trdy_187.5 = 11 Trdy_500 = 11 Trdy_1.5M = 11 Trdy_3M = 11 Trdy_6M = 11 Trdy_12M = 11 ; Tqui_9.6 = 0 Tqui_19.2 = 0 Tqui_93.75 = 0 Tqui_187.5 = 0 Tqui_500 = 0 Tqui_1.5M = 0 Tqui_3M = 3 Tqui_6M = 6 Tqui_12M = 9 ; Tset_9.6 = 1 Tset_19.2 = 1 Tset_93.75 = 1 Tset_187.5 = 1 Tset_500 = 1 Tset_1.5M = 1 Tset_3M = 4 Tset_6M = 8 Tset_12M = 16 ;

48 1.PROFIBUS-DP FUNCTIONS FOR 30i-A SETTING B-63994EN/01 LAS_Len = 32 ; Tsdi_9.6 = 70 Tsdi_19.2 = 70 Tsdi_93.75 = 70 Tsdi_187.5 = 70 Tsdi_500 = 150 Tsdi_1.5M = 200 Tsdi_3M = 250 Tsdi_6M = 450 Tsdi_12M = 800 ; Max_Slaves_supp = 32 ;

49 III. CONNECTION

50

51 B-63994EN/01 CONNECTION 1.CONNECTING THE PROFIBUS FUNCTIONS 1 CONNECTING THE PROFIBUS FUNCTIONS This chapter provides an explanation of how to connect the PROFIBUS-DP. CAUTION Isolating the PROFIBUS cables from noise sources. The PROFIBUS cables are of the group C classification. Refer to the Section Action against noise in the "Connection Manual (Hardware) " for an explanation of how to isolate the PROFIBUS cables from cables of the group A and B classifications

52 1.CONNECTING THE PROFIBUS FUNCTIONS CONNECTION B-63994EN/ PROFIBUS CONNECTION Example of a PROFIBUS-DP system with a single DP-Master DP-Master (Class1) #1 #3 #4 #5 #6 #N DP-Slaves Up to 48 DP-Slaves can be connected to a single DP-Master (Class1)

53 B-63994EN/01 CONNECTION 1.CONNECTING THE PROFIBUS FUNCTIONS 1.2 PROFIBUS CABLE AND TRANSFER RATE PROFIBUS communication uses shielded twisted-pair cable. The cable must satisfy the requirements listed below. Item Rating Characteristic impedance 150 Ω (f < 2 MHz) Capacitance < 30 nf/km Resistance < 110 Ω/Km Wire gauge > 0.64 mm Conductor cross-sectional area > 0.34 mm 2 Recommended cable SINEC L2 Bus cable 6XV AH10, manufactured by SIEMENS The maximum allowable bus cable length varies depending on the transfer rate for which the cable is used. Determine the length from the following table. Baud rate (kbps) 9.6 to to Maximum allowable overall cable length (m)

54 1.CONNECTING THE PROFIBUS FUNCTIONS CONNECTION B-63994EN/ CONNECTOR Nine-pin D-Sub female connector 1 PE 2 3 RxD/TxD (+) 4 5 CNTR-P 6 VP 7 8 RxD/TxD (-) 9 PE : Shielding RxD/TxD (+) : Transmission/reception data (+) CNTR-P : Not used (repeater control) DGND : Signal ground VP : Not used (+5V output) RxD/TxD (-) : Transmission/reception data (-) CAUTION The VP and CNTR-P pins are used for controlling a repeater. Do not connect these pins to anything unless a repeater is used. Otherwise, damage to the device is likely. If you want to use these pins, consult with FANUC beforehand. You can use the following cable-end connector to perform wiring and terminate the cable easily. Cable-end connector: SUBCON-PLUS-PROFIB, manufactured by Phoenix Contact, or equivalent For cable-end connector manufactured by Phoenix Contact, the direction from which a cable is drawn can be changed in units of 180 degrees Outside Dimensions of the SUBCON-PLUS-PROFIB Connector

55 B-63994EN/01 CONNECTION 1.CONNECTING THE PROFIBUS FUNCTIONS Cable-end connector: S7 SINEC L2 bus connector 6ES BA11-0XA0, manufactured by Siemens, or equivalent Outside Dimensions of the S7 SINEC L2 Bus Connector NOTE When the bus connector 6ES BA11-0XA0 is used with the LCD-mounted type unit, the cable must be drawn upward as shown below. When using this connector, note the direction of cable. If the cable needs to be drawn downward, use the connector manufactured by Phoenix Contact When the cable is assembled with the connector, refer to the accompanying manual. NOTE The shape, dimensions, and other characteristics of the connector are subject to change without notice

56 1.CONNECTING THE PROFIBUS FUNCTIONS CONNECTION B-63994EN/ CABLE CONNECTION Connect the PROFIBUS cable as shown in the following diagram. CNC D-sub connector Shield PROFIBUS A B (03) (08) A B Station at the previous stage Shield PROFIBUS A B Station at the next stage Connect two wires to each of the pins Nos. 3 and 8 of the D-Sub connector. A: RxD/TxD (+) B: RxD/TxD (-) For a bus connector manufactured by Siemens and Phoenix Contact CNC A B Bus connector (A1) (B1) (A2) (B2) Shield PROFIBUS A B Station at the previous stage Shield PROFIBUS A B Station at the next stage The bus connector has an internal mechanism to connect two wires. A: RxD/TxD (+) B: RxD/TxD (-) Shielding treatment Clamp both the cable drawn from the station at the previous stage and that leading to the station at the next stage on the CNC side. For an explanation of how to treat the cable at each station, refer to the respective manuals for the stations

57 B-63994EN/01 CONNECTION 1.CONNECTING THE PROFIBUS FUNCTIONS 1.5 TERMINATING RESISTOR Each end of the bus cable must be terminated with a resistor as shown below. VP(6) RxD/TxD(+)(3) RxD/TxD(-)(8) DGND(5) Ru=390Ω, 1/4W Rt=220Ω, 1/4W Rd=390Ω, 1/4W Since the connector manufactured by Phoenix Contact or Siemens include the terminators above, the switch on the connector can be used to enable or disable the terminators. In a configuration as shown below, turn on the switches of the connectors for stations #3 and #6. #3 #7 #4 #5 #1 #6-49 -

58 1.CONNECTING THE PROFIBUS FUNCTIONS CONNECTION B-63994EN/ CABLE SHIELDING Clamp the PROFIBUS bus cable as shown in the following diagram. The clamping method shown below has two purposes: Cable fastening and shielding. It is very important to clamp the cable to maintain stable system operation; do not forget to clamp the cable. As shown below, remove part of the cable sheath to expose the shielding conductor, and clamp the exposed shielding portion against the grounding plate with the clamping fixture. Grounding plate Cable Cable clamp Grounding plate Shielding Cable sheath

59 B-63994EN/01 CONNECTION 2.INSTALLATION 2 INSTALLATION This chapter provides information required to install the PROFIBUS master board

60 2.INSTALLATION CONNECTION B-63994EN/ SPECIFICATION This section describes the hardware specification of the PROFIBUS master board. Order specification Board number Applied model A02B-0303-J311 A20B FANUC Series 30i-A NOTE When using the board, it is necessary to adhere to the installation condition (the environmental condition in the cabinet) of the CNC control unit in which the board is installed. The heating value of the PROFIBUS board is shown below. For the heating values of the CNC body and other option units, refer to the connection manual of the CNC. Name PROFIBUS Master board Heating value 6W

61 B-63994EN/01 CONNECTION 2.INSTALLATION 2.2 Mounting This section provides information on mounting of the PROFIBUS board for the Series 30i-A Mounting into the LCD-mounted Type Unit The board is mounted into an option slot of the control unit. It occupies one slot. The option slot does not have mounting limitations. PROFIBUS Master board

62 2.INSTALLATION CONNECTION B-63994EN/ Mounting into the Stand-alone Type Unit The board is mounted into an option slot of the control unit. It occupies one slot. The option slot does not have mounting limitations

63 B-63994EN/01 CONNECTION 2.INSTALLATION 2.3 COMPLETE CONNECTION DIAGRAM An overview of the complete connection is shown below. For connections that are not shown in the figure below, refer to the "Connection Manual (Hardware)" of the CNC main unit. DP-Slave #3 DP-Slave #4 DP-Slave #5 Network (PROFIBUS) CNC main board CNC system Option slot PROFIBUS Master board DP-Master #1 CN1-55 -

64

65 IV. MAINTENANCE

66

67 B-63994EN/01 MAINTENANCE 1.HARDWARE 1 HARDWARE This chapter provides maintenance information on the hardware of the PROFIBUS board for the Series 30i

68 1.HARDWARE MAINTENANCE B-63994EN/ COMPONENT LAYOUT LSI MPU LSI DC/DC converter CN1 Ordering information Name Specification Remarks PROFIBUS Master board A20B

69 B-63994EN/01 MAINTENANCE 1.HARDWARE 1.2 LED INDICATORS AND THEIR MEANINGS CN1 LED2 LED1 NOTE The face plate is indicated by the broken line. Name Color Description LED1 Green Indicates whether the CPU of this board has been activated. Lit if the CPU has been released from the reset state and activated. The LED does not go on when the power is turned on. LED2 Green Indicates whether normal communication is performed. Lit if normal communication is performed. Not lit if communication is not performed. The LED does not go on when the power is turned on

70

71 V. SUPPLEMENT

72

73 B-63994EN/01 SUPPLEMENT A.SETTING BY USING A PERSONAL COMPUTER A SETTING BY USING A PERSONAL COMPUTER To set the communication parameters for a FANUC master station, you can use PROFIBUS DP-Configurator (tool running on a PC) manufactured by Softing as well as the local station. This chapter explains how to set the communication parameters using PROFIBUS DP-Configurator. For details, refer to the PROFIBUS-DP Configurator manual. CAUTION In remote downloading, the bus parameters and slave parameters set on a FANUC master station are overwritten. In addition, PROFIBUS-DP Configurator cannot perform address assignment for diagnostic data and DI/DO, and cannot set slot information (number of slots and module data length). Upon completion of remote downloading, make settings on the SLAVE TABLE screen, DI/DO ADDRESS screen, and MODULE DATA screen and then turn the power off and on again

74 A.SETTING BY USING A PERSONAL COMPUTER SUPPLEMENT B-63994EN/01 A.1 SETTING BY USING SOFTING S DP-CONFIGURATOR For a FANUC master station, you can use PROFIBUS-DP Configurator manufactured by Softing to remotely download bus and slave parameters. Softing PROFIBUS-DP Configurator is currently supported by the following two I/F board products: - PROFIboard (Board for ISA/PCI slot) - PROFIcard (Board for PCMCIA) - PROFIcard (Board for PCMCIA) CAUTION On Windows NT 4.0, the remote communication parameter download function cannot be used. Use Softing PROFIBUS-DP Configurator on Windows 3.1, Windows 95, or Windows 98. Initial setting of PROFIBUS-DP Configurator (1) Mount a PROFIboard or PROFIcard on your personal computer according to the instructions described in the corresponding manual. (2) Install PROFIBUS/DP DMK package, which is an I/F board driver provided by Softing. (3) Install PROFI-KON-DP, which is PROFIBUS-DP Configurator software provided by Softing. NOTE Dp_Konf.exe, execution file installed in step (3), uses papi_l.dll (.../Win95sdk/papi/lib16), dll file installed in step (2). For this reason, remember to copy papi_l.dll into the directory containing Dp_Konf.exe or set an environment variable

75 B-63994EN/01 SUPPLEMENT A.SETTING BY USING A PERSONAL COMPUTER (4) Open PROFIBUS on the Control Panel. Screen A-1 is displayed. Select PROFIboard or PROFIcard in the tree and click Add, then make settings for the I/F board. When PROFIcard is selected and setting terminates normally, Screen A-1 below is displayed. Green check Screen A-1 NOTE Check that a green check mark is displayed for the set I/F board as shown in Screen A-1. If a red cross is displayed for the set I/F board, proper remote downloading cannot be performed. In this case, check the installed software again

76 A.SETTING BY USING A PERSONAL COMPUTER SUPPLEMENT B-63994EN/01 (5) Start PROFIBUS-DP Configurator and open Options, then PC Interface. Screen A-2 is displayed. On Screen A-2, select an I/F board type for PROFIBUS Interface under Type. When PROFIcard is selected, Screen A-2 below is displayed. Operation procedure on a FANUC master station Screen A-2 NOTE When the I/F board type is PROFIcard, set a file for Loadcard INI under Hardware Setup Files. The file is stored on cardinst (dos/loadcard.ini) which is a floppy disk provided by Softing. Specify the file. A general initial setting procedure for using PROFIBUS-DP Configuration is shown above. A general operation procedure for remote downloading is shown below. (1) Press function key SYSTEM and then press soft key [PROFI MASTER] to display screen A Screen A-3

77 B-63994EN/01 SUPPLEMENT A.SETTING BY USING A PERSONAL COMPUTER (2) On screen A-3, press soft key [(OPRT)] and then press soft key [ALL INIT]. All of bus parameters, slave parameters, and address assignment are initialized. (3) Turn off the CNC power and on again to display screen A-3 and then press soft key [MODE]. When screen A-4 appears, make sure STOP is indicated to the right of CURRENT MODE. Screen A-4 Now, remote downloading on the FANUC master station is ready to be performed. PROFIBUS-DP Configurator operation procedure (1) Start PROFIBUS-DP Configurator. Screen A-5 is displayed. Screen A

78 A.SETTING BY USING A PERSONAL COMPUTER SUPPLEMENT B-63994EN/01 (2) Open DDB, then Import. Screen A-6 is displayed. Screen A-6 On this screen, click Add to select the GSD file for each device (master or slave station) to be used for PROFIBUS-DP Configurator. When the GSD file for each device is read correctly, it is added to Import DDB list on Screen A-6. (3) Open Project, then New Project. Screen A-7 is displayed. Screen A

79 B-63994EN/01 SUPPLEMENT A.SETTING BY USING A PERSONAL COMPUTER (4) Select a master station for remote downloading from Master Selection List under DDB Selection List on Screen A-7. Screen A-8 is displayed. These parameters are used as the bus parameters to be remotely downloaded. Screen A-8 On Screen A-8, set values for Station Address and Baudrate. CAUTION For Softing PROFIBUS-DP Configurator, the default TTR value is Click Edit and change the TTR value to (5) Select a slave station for remote downloading from Slave Selection List under DDB Selection List on Screen A-7. Screen A-9 is displayed. These parameters are used as the slave parameters to be remotely downloaded. Screen A

80 A.SETTING BY USING A PERSONAL COMPUTER SUPPLEMENT B-63994EN/01 On Screen A-9 set a value for Station Address. CAUTION On Screen A-9, there are an item for setting Configuration Data on the Modules tab and an item for setting User Param Data on the Settings tab. Note that there is the following restriction on setting of these two parameters for a FANUC master station: configuration-data-length + user-param-data-length 204 bytes These parameter lengths are described in the GSD file for each slave station. See the GSD file. (6) Select the Modules tab on Screen A-9. Screen C-11 is displayed. Screen A-10 On this screen, select a module name from Available Modules and click Add. The selected module is added to Current Slots. This parameter is equivalent to slave parameter CONFIG DATA for a FANUC master station. The format for the FANUC slave stations is used for the module names in Available Modules on Screen A-10. CAUTION For a FANUC slave station, set only one item for Current Slots

81 B-63994EN/01 SUPPLEMENT A.SETTING BY USING A PERSONAL COMPUTER (7) Select the Settings tab on Screen A-10. Screen A-11 is displayed. Screen A-11 Set each parameter on Screen A-11 when required. CAUTION For setting for a FANUC slave station, change the values for the following two parameters: - Set 55 for Min. Station Delay Responder on Screen C With PROFIBUS-DP Configurator, the value set for Watchdog Time cannot be changed. After remote downloading, set WD FACT1 = WD FACT2 = 10 directly on the slave parameter setting screen of the FANUC master station. (8) Then, set the bus parameters to be used when PROFIBUS-DP Configurator is used as a class-2 master station. Open Options, then Busparameter Master Class2 on Screen A-7. Screen A-12 is displayed. Screen A

82 A.SETTING BY USING A PERSONAL COMPUTER SUPPLEMENT B-63994EN/01 CAUTION Pay careful attention to the following points: - The station number specified for Station Address on Screen A-12 is used when PROFIBUS-DP Configurator is attached to the network. For this reason, do not specify the station numbers of the FANUC master station and other master and slave stations on the network. - Set the same baud rate as for the FANUC master station or another master station on the network. - When the baud rate is 19.2 or 9.6 kbps, set [msec] for Poll Timeout of PROFIBUS-DP Configurator. At this time, the values set for Poll Timeout for the FANUC master station or another master station on the network need not be changed. (9) Then, click Edit on Screen A-12. Screen A-13 is displayed. Screen A

83 B-63994EN/01 SUPPLEMENT A.SETTING BY USING A PERSONAL COMPUTER CAUTION Pay careful attention to the following two points: <1> For Softing PROFIBUS-DP Configurator, the default TTR value is Change the TTR value to <2> Change the values of the following three parameters on Screen C-14 only when the baud rate is 12 Mbps: - Min. St. Delay Resp. : Max. St. Delay : Quiet Time : 9 12 At this time, the values set for these three parameters for the FANUC master station or another master station on the network need not be changed. (10) Select Download, then Remote. Remote downloading starts. The bus parameters and slave parameters are automatically downloaded in this order. Now, bus parameters and slave parameters have been set by a personal computer. The address assignment for diagnostic data and DI/DO as well as setting of slot information (number of slots and module data length) cannot be performed. Upon completion of remote downloading, make settings on the SLAVE TABLE screen, DI/DO ADDRESS screen, and MODULE DATA screen and then turn the power off and on again

84 B.EXAMPLE OF SETTING SUPPLEMENT B-63994EN/01 B EXAMPLE OF SETTING This chapter explain the example of settings for connecting slave devices. In the example, SETTING BY USING A PERSONAL COMPUTER of V.1 is utilized. If the configurator is not used, please input the parameters to CNC screen directly, referring to the figures of this chapter

85 B-63994EN/01 SUPPLEMENT B.EXAMPLE OF SETTING B.1 EXAMPLE OF CONNECTION The example of setting explains according to the following system. Series 30i-A (DP-Master#1) PROFIBUS network Power Matei-D DP-Slave#3 DI: 64 signals DO: 64 signals Remote I/O device DP-Slave#4 DI: 8 signals DO: 8 signals Example of connection Remote I/O device DP-Slave#5 DI: 8 signals DO: 8 signals Remark In this example, the following WAGO s I/O system is used as the instance of a remote I/O device (Communication module) (4 channel DI module) (4 channel DI module) (4 channel DO module) (4 channel DO module) (Terminal module) As for the settings of your system, please set-up according to your slaves, referring to this example. Series 30i-A acts as Master, and it connects with Power Mate i-d (Slave #3) and Remote I/O devices (Slave #4 and #5). As for Slave #4 which consists of four I/O modules, each I/O module is assigned to PMC address of 30i-A separately. Meanwhile, I/Os of Slave #5 is assigned to PMC address lumped together

86 B.EXAMPLE OF SETTING SUPPLEMENT B-63994EN/01 DI/DO signals are assigned to PMC addresses as follows. Slave DI DO Diagnostic data Slave No. Slot No. Address Size Address Size Address Size #3 0 R R R # R R R R R #5 0 R R R

87 B-63994EN/01 SUPPLEMENT B.EXAMPLE OF SETTING B.2 PROCEDURE OF SETTING (1) Preparation on CNC According to Operation procedure on a FANUC master station of V.1. SETTING BY USING A PERSONAL COMPUTER, please initialize all of PROFIBUS parameters, and confirm that OPERATION mode becomes [STOP]. (2) Operation on a personal computer According to (1) to (7) of PROFIBUS-DP Configurator operation procedure of V.1. SETTING BY USING A PERSONAL COMPUTER, please choose Bus parameter and Slave parameters. 1) As for this example, the parameters are chosen as follows. 2) The detail of Bus parameter is configured as follows

88 B.EXAMPLE OF SETTING SUPPLEMENT B-63994EN/01 3) Slave parameter of Slave#3 (Power Mate i-d) is configured as follows

89 B-63994EN/01 SUPPLEMENT B.EXAMPLE OF SETTING 4) Slave parameter of Slave#4 (Remote I/O Devices) is configured as follows. 5) Slave parameter of Slave #5 (Remote I/O Device) is configured equal to Slave #4, except for Slave number(station Address)

90 B.EXAMPLE OF SETTING SUPPLEMENT B-63994EN/01 (3) Parameter transfer from a personal computer to CNC According to (8) to (10) of PROFIBUS-DP Configurator operation procedure of V.1. SETTING BY USING A PERSONAL COMPUTER, please download Bus parameter and Slave parameters to CNC. (4) Settings on CNC According to the explanation of II. SETTING, please configure Slave table, DI/DO address and Module data length. 1) By downloading, Bus parameter will be configured as follows. Bus parameter Value (1) STATION NO. 1 (2) BAUDRATE(Kbps) (3) BP FLAG(EAC) 0 (4) MIN SLAVE INT 1 (5) POLL TIME OUT 500 (6) DATA CONTROL 100 (7) T SL 1000 (8) MIN T SDR 11 (9) MAX T SDR 800 (10)T QUI 9 (11)T SET 16 (12)TTR (13)G 10 (14)HSA 126 (15)MAX RETRY 4 (16)CLASS2 NAME SOFTING DP-CONFIGURATOR (17)MASTER USER DATA

91 B-63994EN/01 SUPPLEMENT B.EXAMPLE OF SETTING 2) By downloading, each slave parameter of Slave #3,#4 and #5 will be configured as follows. Slave parameter Slave #3 Slave #4 Slave #5 (1) STATION NO (2) IDENT NO 00A1 B754 B754 (3) SLAVE TYPE (4) WD FACT (5) WD FACT (6) MIN TSDR (7) SLAVE FLAG(ACT) (8) SLAVE FLAG(NPR) (9) ST.STATUS(LOC) (10)ST.STATUS(UNL) (11)ST.STATUS(SYN) (12)ST.STATUS(FRZ) (13)ST.STATUS(WD) (14)GROUP IDENT (15)USER PRM DATA - (Remark) (Remark) (16)SLAVE USER DATA (Remark) Length = 34 Values = CB ) Please configure the number of slots, PMC address and size of Diagnostic data into SLAVE TABLE screen. Settings on SLAVE TABLE screen

92 B.EXAMPLE OF SETTING SUPPLEMENT B-63994EN/01 4) Next, In MODULE DATA screen, please select OFF of [SHIFT], and configure the length of Module data. Then Module data will be shown. The length can be decided by the GSD file of the corresponding slave. Please refer to Example of setting module data of MODULE DATA screen of II. SETTING. Slave #3 Slave #4(Slot #0) Slave #4(Slot #1)

93 B-63994EN/01 SUPPLEMENT B.EXAMPLE OF SETTING Slave #4(Slot #2) Slave #4(Slot #3) Slave #4(Slot #4) Slave #5-85 -

94 B.EXAMPLE OF SETTING SUPPLEMENT B-63994EN/01 5) When displaying DI/DO ADDRESS screen, each slot type SLT(TYP) will be shown conforming with the configured module data. Please press soft key [AUTO(SIZE)], and I/O size is configured automatically. Settings on DI/DO ADDRESS screen 6) Please assign PMC address to DI/DO, and lastly reboot CNC