Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Liquid Manure, Pinch Valve Kit 4200139 1 GEN 2 Large Module Mounting Kit 2001370 1 Deutsch Dust Plug 12 Pin 2002899-12N 1 Installation Instructions Liquid Manure Kit 2006376 1 Cable - Krohne Signal Converter 4002487 1 Cable ISOBUS Breakout Type 1 4002597-008 1 Cable Flow Valve Deutsch Flying Lead 4002641 1 Liquid Rate Control Module 4002861 1 Local CAN Terminating Plug 4002870 1 Local CAN Terminating Receptacle 4002871 1 Cable Active Termination (Imp) 4003122 1 Cable ISOBUS Implement 4004110-12 1 Cable Manure Flow Control, Pinch Valve 20ft. 4004400-20 1 Part Name/Description Part Number Quantity Liquid Manure, Hydraulic Pump Kit 4200141 1 GEN 2 Large Module Mounting Kit 2001370 1 Deutsch Dust Plug 12 Pin 2002899-12N 1 Installation Instructions Liquid Manure Kit 2006376 1 Cable - Krohne Signal Converter 4002487 1 Cable ISOBUS Breakout Type 1 4002597-008 1 Cable Flow Valve Weatherpack Flying Lead 4002645 1 Liquid Rate Control Module 4002861 1 Local CAN Terminating Plug 4002870 1 Local CAN Terminating Receptacle 4002871 1 Cable Active Termination (Imp) 4003122 1 Cable ISOBUS Implement 4004110-12 1 Cable Manure Flow Control, Hyd. Pump 20ft. 4004401-20 1 Part Name/Description Part Number Quantity ISO Swath Control Kit 4200142 1 Cable Local CAN Breakout Type 1 4002567-008 1 Liquid Swath Control Module 4002862 1 12 Section Boom Cable 4003949-6 1 PN: 2006376 Rev. B February 2015 Page 1 of 19
DirectCommand Installation Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call at 515-232-5363 ext. 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if standing behind equipment and looking forward. Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. Read all instructions first to familiarize yourself with the installation procedures. Keep parts list and installation instructions for use as a reference after completing installation. Section Contents Item Page Common Components 3 Component and Cable Layout Pinch Valve 4 Component and Cable Layout Hydraulic Pump 5 Safety Notices 6 Installing Liquid Product Control System 7 Installing the Flow Control Cable and Krohne 9 Signla Converter Cable Installing the ISO Swath Control Kit (Optional) 15 Installing the Implement Switch (Optional) 17 Setting Up the Display 19 Page 2 of 19 February 2015 PN: 2006376 Rev. B
Common Components This section contains illustrations of components common to all DirectCommand installations. Their purpose is to ensure proper identification and installation in the sections that follow. ISO Liquid Module ISO Swath Module PN: 2006376 Rev. B February 2015 Page 3 of 19
DirectCommand Installation Component and Cable Layout Pinch Valve Page 4 of 19 February 2015 PN: 2006376 Rev. B
Component and Cable Layout Hydraulic Pump PN: 2006376 Rev. B February 2015 Page 5 of 19
DirectCommand Installation Safety Notices CAUTION: Implement should be lowered to ground or on mechanical safety stops before starting work. Do not work on implement supported by hydraulic system only. CAUTION: Be sure to wear proper eye protection when using any power tools, such as when drilling any mounting holes. IMPORTANT: Check behind vehicle and implement panels for any hoses, wiring, controls, etc. that could be damaged when drilling any mounting holes. IMPORTANT: Disconnect Ag Leader Display, DirectCommand components and flow meter from electrical system when welding on equipment or jump starting unit to prevent component damage due to power surges or excessive current IMPORTANT: If using a non Ag Leader GPS receiver, make sure to install the Null Modem Cable included in the Display kit, to prevent damage to the Display or the GPS receiver. IMPORTANT: Use the Dielectric grease to coat the seals and terminals of each connector that will be exposed to weather or chemicals as you plug them in. NOTE: Be sure to follow the alignment keys on the plugs and the receptacles carefully. Do not use excessive force when mating connectors. IMPORTANT: Do not drill holes in tool bar mainframe. Due to high stress loads on toolbar, cracking may occur from drilled holes. Page 6 of 19 February 2015 PN: 2006376 Rev. B
Installing the Liquid Product Control System Step-by-Step for Installing the Liquid Product Control System Parts required for procedure: From DirectCommand Kit: (1) Large Module Mounting Kit PN: 2001370 (1) ISOBUS Breakout Cable PN: 4002597-008 (1) Liquid Rate Control Module PN: 4002861 (1) Local CAN Terminating Plug PN: 4002870 (1) Local CAN Terminating Rec. PN: 4002871 (1) ISOBUS Active Term. Cable PN: 4003122 (1) ISOBUS Implement Cable PN: 4004110-12 1. Determine a mounting location for the Liquid Rate Control Module PN: 4002861. Make sure to choose a mounting location that is big enough for Liquid Swath Control Module PN: 4002862 if it is needed. Mount modules where they will be protected from impact and other hazards. 2. Use the 5 inch carriage bolts and 5/16 hardware from the Large Module Mounting Kit PN: 2001370 to mount the modules to the Module Mounting Plate. 3. Use the 7 inch carriage bolts, 5/16 hardware, and Large Module Bracket Strap from the Large Module Mounting Kit to mount the Module Mounting Plate to the machine. Rate and Swath Control Modules Mounted to Plate 4. The cables leading from the Liquid Product Control Module to the Liquid Manure control valve are three feet in length, so mount Liquid Product Control Module where cables will reach. PN: 2006376 Rev. B February 2015 Page 7 of 19
DirectCommand Installation 5. Plug the 24-pin FCI connector of the ISOBUS Breakout Cable, PN: 4002597-008 to the mating connector of the Liquid Rate Control Module. 6. Connect the 6-pin Metripack plug of the ISOBUS Implement Cable PN: 4004110-12 to the 6-pin Metripack receptacle of the ISOBUS Breakout Cable. 7. Connect the 6-pin Metripack plug of the ISOBUS Breakout Cable to the 6-pin Metripack receptacle of the Active Terminator Cable (Imp), PN: 4003122. 8. Connect the Local CAN Terminating Receptacle, PN: 4002871 and the Local CAN Terminating Plug, PN: 4002870 to the mating connectors of the ISOBUS Breakout Cable. ISOBUS Breakout Cable ISOBUS Implement Cable Local CAN Terminating Rec. Active Terminator Cable Local CAN Terminating Plug Liquid Rate Control Module with ISOBUS Cabling 9. Route the round metal connector end of the ISOBUS Implement Cable towards the tractor. 10. Route cable to avoid any sharp edges and pinch points. Bundle up all excess cable and tie with zip-ties. Page 8 of 19 February 2015 PN: 2006376 Rev. B
Installing the Flow Control Cable and Krohne Signal Converter Cable Step-by-Step instructions for installing the Flow Control Cable and Krohne Signal Converter Cable Parts required for procedure: From DirectCommand Kit: (1) Dust Plug 12 pin PN: 2002899-12N (1) Krohne Signal Converter Cable PN: 4003970-6 AND (2) Deutsch Flying Lead Cable PN: 4002641 (1) Pinch Valve Flow Control Cable PN: 4004400-20 OR (2) Weatherpack Flying Lead Cable PN: 4002645 (1) Hyd. Pump Flow Control Cable PN: 4004401-20 1. Connect the gray 24-pin FCI plug of the Manure Flow Control Cable PN: 4004400-20 OR 4004401-20 to the Liquid Rate Control Module. Note: Steps 2 through 10 are instructions for installing the Manure Flow Control Cable on a manure tank with a pinch valve. If your manure tank is controlled with a hydraulic pump continue to step 11. Note: Steps 2 through 4 are instructions for installing the Pinch Valve Flow Control Cable on a selector valve with integrated Deutsch 2-pin receptacles. If your selector valve has wire leads or incompatible receptacles on the solenoid assembly proceed to step 5. 2. Locate the two Deutsch 2-pin plugs connected to the dual solenoid on the selector valve. Disconnect these two plugs. Selector Valve Dual Solenoid With Deutsch Receptacles PN: 2006376 Rev. B February 2015 Page 9 of 19
DirectCommand Installation 3. Connect the black 2-pin Deutsch plug with the green and black wires from the Pinch Valve Flow Control Cable, PN: 4004400-20 to the left 2-pin Deutsch receptacle on the dual solenoid below the selector valve block. 4. Connect the black 2-pin Deutsch plug with the yellow and black wires from the Pinch Valve Flow Control Cable to the right 2-pin Deutsch receptacle on the dual solenoid below the selector valve control block. Note: Steps 5 through 10 are instructions for installing the Pinch Valve Flow Control Cable on a selector valve with wire leads or incompatible receptacles on the solenoid assembly. 5. Locate the two Deutsch Flying lead Cables, PN: 4002641 in the DirectCommand Kit. 6. Locate and identify the leads coming out of the dual solenoid on the selector valve. Selector Valve Dual Solenoid With Wire Leads 7. Cut off the incompatible connectors on the selector valve, if applicable. Determine how much wire length you need coming out of the solenoids and strip back the appropriate amount of insulation from the wires to insert into the butt connectors. 8. Insert the bare solenoid wires from the previous step into the butt connectors on the Deutsch Flying lead Cable, PN: 4002641. The solenoid ground wire connects to the black flying lead and the solenoid signal wire connects to the white flying lead. Refer to your specific selector valve literature for wiring connections. Page 10 of 19 February 2015 PN: 2006376 Rev. B
9. Connect the 2-pin Deutsch plug with the green and black wires from the Pinch Valve Flow Control Cable, PN: 4004400-20 to the mating 2-pin receptacle on the Deutsch Flying lead Cable. This should be connected to the valve increase solenoid. 10. Connect the 2-pin Deutsch plug with the yellow and black wires from the Pinch Valve Flow Control Cable, PN: 4004400-20 to the mating 2-pin receptacle on the Deutsch Flying lead Cable. This should be connected to the valve decrease solenoid. Note: Steps 11 through 18 are instructions for installing the Manure Flow Control Cable on a manure tank with a hydraulic pump. Otherwise continue to step 19 for flow meter connection. 11. Locate the hydraulic control valve on the manure tank that regulates slurry pump speed. Note: In some applications there may be two control valves connected to a single control channel depending on hydraulic flow requirements. Hydraulic Servo Control Valves Pictured 12. Locate the Weatherpack Flying Lead Cables PN: 4002645 included in the Liquid Manure Kit. PN: 2006376 Rev. B February 2015 Page 11 of 19
DirectCommand Installation 13. Locate and identify the control wires coming out of the control valve. Arrow Points To Control Wires Exiting A Servo Valve 14. Cut off the incompatible 2-pin molded connector, if applicable. Determine how much wire length you need coming out of the control valve and strip back the appropriate amount of insulation from the wires to insert into the butt connectors. 15. Insert and crimp the bare control wires from the previous step into the butt connectors on the Weatherpack Flying Lead Cable PN: 4002645. The servo close/pwm ground wire from the valve connects to the yellow flying lead. The servo open/pwm signal wire from the valve connects to the green flying lead. Refer to your specific control valve literature for wiring connections. 16. If using two control valves repeat steps 13-15 on the second valve. 17. Connect the Weatherpack Flying Lead Cable to the mating 2-pin tower on the Manure Flow Control Cable. 18. If using a second control valve connect the second Weatherpack Flying Lead Cable to the other mating 2-pin tower on the Manure Flow Control Cable. Note: Continue to step 19 for flow meter connection. 19. Route the 3-pin Weatherpack shroud of the Manure Flow Control Cable PN: 4004400-20 OR 4004401-20 back to the flow meter. Page 12 of 19 February 2015 PN: 2006376 Rev. B
Typical Flow Meter Location 20. Open the signal converter on the Krohne flow meter to access the power and signal terminal block. This procedure will vary based on Krohne Signal Converter model. 21. Locate the Krohne Signal Converter Cable. PN: 4002487 included in the Liquid Manure Kit. 22. Remove any existing power and signal wires connected to the terminal block on the flow meter signal converter and install the Krohne Signal Converter Cable. 23. Refer to the figure on the next page for power and signal connections based on the Krohne Signal Converter installed on your flow meter. PN: 2006376 Rev. B February 2015 Page 13 of 19
DirectCommand Installation NOTE: If you have an IFC 090 or a legacy model signal converter a jumper wire will need to be added to connect the additional ground. See the figure above. Page 14 of 19 February 2015 PN: 2006376 Rev. B
24. Connect the 3-pin Weatherpack shroud from the Manure Flow Control Cable, PN; 4004400-20 OR 4004401-20 to the 3-pin Weatherpack tower on the Krohne Signal Converter Cable, PN: 4002487. If necessary, extension cables may be purchased for additional length. Refer to the table below for available lengths. Length Part Number 10 ft. 2000453-2 25 ft. 2000453-3 Optional Cable Extensions 25. Secure all cables with zip ties included in the Cable Installation Kit, PN: 2000901-1 avoid sharp edges and pinch points that could cause any cable damage. 26. Reinstall any covers on the signal converter removed to access the terminal block. Installing the ISO Swath Control Kit (Optional) Parts required for procedure: (1) Local CAN Breakout Cable PN: 4002567-008 (1) Liquid Swath Control Module PN: 4002862 (1) 12 Section Boom Cable PN: 4003949-6 Step-by-Step for Installing the ISO Swath Control Kit (Optional) 1. Mount the Liquid Swath Control Module PN: 4002862 to the Module Mounting Plate with the Liquid Rate Control Module. 2. Plug the 24-pin FCI connector of the Local CAN Breakout Cable, PN: 4002567-008 to the mating connector of the Liquid Swath Control Module. 3. Connect the Local CAN Terminating Receptacle, PN: 4002871 to the mating plug of the Local CAN Breakout Cable. 4. Connect the Local CAN Terminating Plug, PN: 4002870 to the mating receptacle of the ISOBUS Breakout Cable. 5. Connect the 6-pin Deutsch plug of the ISOBUS Breakout Cable to the mating receptacle of the Local CAN Breakout Cable. PN: 2006376 Rev. B February 2015 Page 15 of 19
DirectCommand Installation Local CAN Breakout Cable ISOBUS Breakout Cable Local CAN Terminating Rec. Local CAN Terminating Plug Liquid Swath Control Module with Local CAN Cabling 6. Connect the gray 12-pin plug on the 12 Boom Section Cable PN: 4003949-6 to the gray 12-pin receptacle of the Liquid Swath Control Module PN: 4002862. 7. Connect the gray 2-pin receptacle on the 12 Boom Section Cable to one of the gray 2-pin plugs of the ISOBUS Implement Cable. 8. Connect the gray 2-pin plug of the 12 Boom Section Cable to the mating receptacle on the Liquid Swath Control Module. 9. Connect the 3-pin Weatherpack plugs of the 12 Boom Section Cable to the respective section valves on the implement. 10. Route all cables to avoid any sharp edges and pinch points. Bundle up all excess cable and tie with zip-ties. Page 16 of 19 February 2015 PN: 2006376 Rev. B
Installing an Implement Switch (Optional) Parts required for procedure: (1) Implement Switch PN: 4001507 (1) Implement Switch Ext. Cable See Table B (1) CAN Implement Switch Cable PN: 4002658 (1) CAN Implement Switch Module PN: 4002911 Table B Implement Switch Extensions Part Number 18 in. Cable 2000453-1 42 in. Cable 2000453-4 10 ft. Cable 2000453-2 25 ft. Cable 2000453-3 NOTE: If using this kit on an implement that is raised out of the ground when not applying, it is recommended to install an optional Implement Switch. This will prevent the controller from turning on product flow when the implement is out of the ground and over an unapplied area of the field. Step-by-Step instructions for installing an Implement Switch (Optional) 1. Decide on a location for mounting the Implement Switch. 2. The mounting orientation of the implement Switch Assembly determines whether the lever is off center or centered when the implement is in the application position. PN: 2006376 Rev. B February 2015 Page 17 of 19
DirectCommand Installation 3. For an off center orientation plug the 3-pin Weatherpack Shroud labeled NORMALLY OPEN on the Implement Switch into the 3-pin Weatherpack Tower of the Implement Switch Extension Cable, PN: 2000453-X. Begin routing the Extension Cable towards the CAN Implement Switch Module avoiding pinch points, sharp edges and allowing extra slack. 4. For a centered orientation plug the 3-pin Weatherpack Shroud labeled NORMALLY CLOSED on the Implement Switch into the 3- pin Weatherpack Tower of the Implement Switch Extension Cable, PN: 2000453-X. Begin routing the Extension Cable towards the CAN Implement Switch Module avoiding pinch points, sharp edges and allowing extra slack. 5. Plug the 3-pin shroud of the implement switch into the 3-pin Weatherpack tower of the CAN Implement Switch Cable PN: 4002658. 6. The CAN Implement Switch Module PN: 4002911 must be installed on the Local CAN Bus by Teeing into the 6-pin Deutsch bus. Page 18 of 19 February 2015 PN: 2006376 Rev. B
Setting Up the Display 1. Refer to the Quick Reference Guide, PN: 2006010-ENG, for further instructions on setting up the Display. 2. Refer to the chart below for setting up the Display. Liquid Manure Tank With Pinch Valve Servo Control and Liquid Manure Tank With Hydraulic Pump Servo Control Valve Configuration Setting Name Valve response 1 Valve response 2 Allowable Error Default Value 40 % 6% 5-8% Description Determines the speed of the servo valve when product control error exceeds the Response Threshold setting. Decreasing the value will cause the servo valve to run slower. Determines the speed of the servo valve when product control error is less than the Response Threshold setting. Decreasing the value will cause the servo valve to run slower. Determines the percent of error that is allowed prior to the product control system making any flow rate corrections. Too low of a setting will cause the control system to continually hunt for the target application rate. Too high of a setting will cause excessive application error. Response Threshold Flow Meter Cal* 20 *See Flow Meter Determines where the control system switches between using Valve response 1 and Valve response 2 speed settings. Decreasing this value will have the overall effect of speeding up servo valve response. Increasing this value will have the overall effect of slowing down servo valve response. NOTE: Leaving all other valve control settings at the default value and making a small adjustment to this setting is usually all that is required to fine-tune the control system. This is the number of pulses per 1 gallon of product flow thru the Flow meter. Liquid Manure Tank Hydraulic Pump PWM Control Valve Configuration PULSE WIDTH MODULATION (PWM) VALVE CONTROL SETTINGS Flow Control Control Valve PWM Valve Config. Frequency PWM Gain Zero Flow Offset Contact Ag Leader for the appropriate settings and calibration of PWM valve controlled Liquid Manure Applicators. PN: 2006376 Rev. B February 2015 Page 19 of 19