Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part number Quantity DirectCommand Kit 4100571 1 Module Mounting Hardware Kit 2001354-1 1 Installation Instructions 2005931 1 Y-Splice 4000137 1 Power Cable 4000752-12 1 Direct Injection Control Module 4000762 1 Direct Injection Cable 4000851-3 1 CAN Bus Stub 18 in. 4001046 1 OPTIONAL: Agitation Motor Cable 4001378-3 1 Module Mounting Kit 2001358 1 This DirectCommand Kit is for installing a Direct Injection Control Module on DirectCommand Liquid Product Control Module equipped machinery. The Display must have the Multi-Product feature unlocked to control the Direct Injection Control Module. Table 1 Part Name/Description Part number Length CAN Bus Line 4000218-X X ft. CAN Bus lines are available in 16 different lengths from 3 ft. to 28 ft. Contact your Ag Leader dealer for specific lengths. Table 2 Part Name/Description Part number Length Power Cable Extension 4001450-6 6ft. Power Cable Extension 4001450-12 12ft. Power Cable Extension 4001450-24 24ft. 2005931 June 2008 RevB Page 1 of 12
Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call Ag Leader Technology at 515-232-5363 x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if standing behind equipment looking forward. Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. Keep parts list and installation instructions for use as a reference after completing installation. Read all instructions first to familiarize yourself with the installation procedures. Section Contents Section Heading Page Safety Notices 2 Common System Components 3 Component and Cable Layout: Self-Propelled 4 Component and Cable Layout: Pull-Type; LCM on Implement 5 Component and Cable Layout: Pull-Type; LCM in Cab 6 Mounting the Direct Injection Control Module 7 Installing the Power and CAN Bus Cables 8 Installing the Injection Pump Cable 10 Page 2 of 12 June 2008 RevB 2005931
Safety Notices IMPORTANT: Disconnect display, DirectCommand components and flow meter from electrical system when welding on or jump starting equipment to prevent component damage due to power surges or excessive current. CAUTION: Hydraulic equipment should be on mechanical safety stops, machine systems turned off and all machine motion stopped before starting work. IMPORTANT: Disconnect battery ground; by not disconnecting battery ground you may damage machine or components during the installation. IMPORTANT: Check behind vehicle and implement panels for any hoses, wiring, controls, etc. that could be damaged when drilling mounting holes for Control Modules. NOTE: Be sure to follow the alignment keys on the plugs and the receptacles carefully. Do not use excessive force when mating the connectors. Common Components This section contains illustrations of components common to all DirectCommand installations. Their purpose is to ensure proper identification and installation in the sections that follow. Brown Seal Blue Seal CAN Bus connectors 1. Terminator PN: 4000141 2. Plug PN: 4000136 Not all applications 3. Y Splice PN: 4000137 2005931 June 2008 RevB Page 3 of 12
Component and Cable Layout: Self- Propelled Sprayers Page 4 of 12 June 2008 RevB 2005931
Component and Cable Layout: Pull-Type; LCM on Implement 2005931 June 2008 RevB Page 5 of 12
Component and Cable Layout: Pull-Type; LCM in Cab Page 6 of 12 June 2008 RevB 2005931
Mounting the Direct Injection Control Module Step-by-Step Procedure for Mounting the Control Module Parts required for procedure: From the DirectCommand Kit: (1) Module Mounting Hardware Kit--------- PN: 2001354-1 (1) Direct Injection Control Module---------- PN: 4000762 Optional: Module Mounting Kit---------------------------- PN: 2001358 1. The Cable is three feet long so the Direct Injection Control Module PN: 4000762 must be mounted where the cable will reach from the module to the injection pump. Mount the Direct Injection Control Module above the injection pump to protect the module from chemical spills. Module mounted to tank support using Optional Module Mounting Kit 2. The picture shows one possible mounting situation using the optional Module Mounting Kit PN: 2001358. Your application may require an alternative mounting position. 2005931 June 2008 RevB Page 7 of 12
Installing the Power and CAN Bus Cables Step-by-step for Installing the Power and CAN Bus Cables Parts required for procedure: From the DirectCommand Kit: (1) CAN Bus Stub------------------------------- PN: 4001046 (1) Power Cable--------------------------------- PN: 4000752-12 (1) Y-Splice--------------------------------------- PN: 4000137 Separately Purchased parts: (1) CAN Bus Line-------------------------------- See Table 1 Optional Parts: (1) Power Cable Extension------------------- See Table 2 1. Connect the Power Cable PN: 4000752-12 directly to the battery or to a 12-volt power stud and ground stud in the unit s power center. NOTE: If connecting power leads to the batteries follow the chart above to be sure that the DirectCommand system is powered by 12 volts negative ground only. Page 8 of 12 June 2008 RevB 2005931
2. Locate the previously installed CAN Bus cables. These will be connected to the existing product control modules. NOTE: To properly connect and disconnect the CAN Bus terminals, firmly pinch the metal clip against the plastic connector and then connect or disconnect the ends as needed. 3. Remove the CAN Bus Terminator from the last CAN Bus Y-Splice. Save the terminator for reinstallation in step seven. 4. Connect one end of the CAN Bus Line PN: 4000218-X to the Y- Splice. 5. Route the Power Cable and the CAN Bus line to where the Direct Injection Control Module will be mounted. NOTE: Route cables avoiding pinch points, sharp edges and allowing extra slack where needed. Secure cables with nylon wire ties. 6. Connect the Power Extension Cable, if needed, to the Power Cable and route the Power Extension Cable to the. Select the correct length Power Extension Cable from Table 2. 7. Connect the Y-Splice PN: 4000137 to the end of the CAN Bus Line routed from the Liquid Product Control Module. Connect the CAN Bus Terminator saved from step three to the black side of the Y-Splice. 8. Connect the CAN Bus Stub PN: 4001046 to the gray side of the Y- Splice. The square 4-pin Deutsch plug connects to the gray 4-pin Deutsch receptacle marked CAN BUS on the Direct Injection Control Module. 9. The gray 2-pin Deutsch plug on the Power Cable or the Power Cable Extension connects to the gray 2-pin Deutsch receptacle on the red and black wires coming from the Direct Injection Control Module. 2005931 June 2008 RevB Page 9 of 12
Installing the Injection Pump Cable Parts required for procedure: From the DirectCommand Kit: (1) Direct Injection Cable------------------------ PN: 4000851-3 OPTIONAL: (1) Agitation Cable-------------------------------- PN: 4001378-3 Agitation Motor Cable CAN Bus Stub Connections for Direct Injection and CAN Bus Cables With Optional Agitation Motor Cable Step-by-Step Procedure for Installing the Injection Pump Cable 1. Connect the brown 12-pin Deutsch plug of the Direct Injection Cable PN: 4000851-3 to the brown 12-pin Deutsch receptacle marked AUXILIARY on the Direct Injection Control Module. 2. If you are installing the Optional Agitation Motor Cable PN: 4001378-3 follow steps three through six, if not skip to step seven. 3. Connect the gray 2-pin Deutsch receptacle of the Agitation Motor Cable to the 2-pin Deutsch plug on the Power Cable. 4. Connect the gray 2-pin Deutsch plug of the Agitation Motor Cable to the gray 2-pin Deutsch receptacle on the red and black wires coming from the Direct Injection Control Module. 5. Remove the dust plug from the 1-pin Weather Pack receptacle on the Direct Injection Cable. Connect the 1-pin Weather Pack plug on the Agitation Motor Cable to this Weather Pack receptacle. Page 10 of 12 June 2008 RevB 2005931
Agitation Cable connected to agitation motor wiring 6. Route the opposite end of the Agitation Motor Cable to the agitation motor connections. Connect the 1-pin and the 2-pin Weather Pack plugs to the 1-pin and 2-pin Weather Pack receptacles on the agitation motor wiring. 7. Connect the black 2-pin Deutsch receptacle of the Direct Injection Cable to the gray 2-pin Deutsch plug on the red and black wires coming from the Direct Injection Control Module. Direct Injection Cable connected to injection pump wiring 8. Route the opposite end of Direct Injection Cable to the injection pump wiring. Connect the terminals as shown in picture. 2005931 June 2008 RevB Page 11 of 12
Flow meter connection 9. Some Sidekick pumps have two options for the flow monitor connection. Make certain that the Sidekick flow monitor connection is correct. The wire must be connected to the lead marked FLOW MONITOR SIGNAL CAN / SCS SIDEKICK. 10. Reconnect battery ground. Page 12 of 12 June 2008 RevB 2005931