Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Direct Command Miller N5/5000 Series Kit 4200179 1 Installation Instructions 2006382 1 Cab Wall Plate 2000199 1 Cable Installation Kit 2000901-1 1 Bracket Kit 2001371 1 Grommet Rubber 3/4in. I.D. X 1-3/8in. 2002824-75 1 Dielectric Grease 2002872 1 Deutsch Dust Plug 12-pin 2002899-12N 1 Feature User Guide 2006017-840 1 CAN Terminator 4000141 1 Power Splitter Cable 4001013 1 Switch Input Cable 9 Sections 4001252 1 Power Cable 4002016-28 1 Local CAN Breakout Cable 4002567-008 1 ISOBUS Breakout Cable 4002597-008 1 ISO Liquid Product Module 4002861 1 ISO Liquid Swath Module 4002862 1 Terminating Plug - Local CAN 4002870 1 Terminating Receptacle Local CAN 4002871 1 Nitro Switch Input Cable 4003046-3 1 Raven Radar Tee Cable 4003059-3 1 Active Termination Cable (Imp) 4003122 1 ISOBUS Active Terminator 4002462 1 ISOBUS InCommand Adapter Cable 4004302-1 1 Nitro Boom/Flow Control Cable 4004445-3 1 Hardware Kit 17 4101243-17 1 Hardware Kit 18 4101243-18 1 Auxiliary Input Module Kit 4100506 1 Deutsch Dust Plug 6-pin 2002899-6 1 Deutsch Dust Plug 12-pin 2002899-12N 1 CAN Plug 4000136 1 CAN Y-Splice 4000137 1 CAN Bus Stub 1 ft. 4000219-1 1 Auxiliary Input Module 4000437 1 PN: 2006471 Rev. A December 2016 Page 1 of 18
Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call Ag Leader Technology at 515-232-5363 Ext 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if standing behind equipment and looking forward Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. This DirectCommand kit fits the following machines: Miller Nitro: 5000 & 6000 Series (Model Year 2016 & newer) Read all instructions first to familiarize yourself with the installation procedures. Keep parts list and installation instructions for use as a reference after completing installation. Section Contents Section Heading Page Common Components 3 Component and Cable Layout 4 Safety Notices 5 Installing the Display 6 Installing the Control Modules 7 Installing the Cab Wall Plate 9 Installing the CAN Bus Harness and Power Cable 10 Installing the Rate Control Cables 14 Setting Up the Display 17 Page 2 of 18 December 2016 PN: 2006471 Rev. A
Common Components This section contains illustrations of components common to all Direct Command Installations. Their purpose is to ensure proper identification and installations in the sections that follow. CAN Bus Connectors 1. Terminator PN: 4000141 2. Plug (Not all applications) PN: 4000136 3. Y-Splice PN: 4000137 ISO Liquid Product Module ISO Liquid Swath Module Auxiliary Input Module PN: 2006471 Rev. A December 2016 Page 3 of 18
Component and Cable Layout Page 4 of 18 December 2016 PN: 2006471 Rev. A
Safety Notices CAUTION: Sprayer booms should be lowered to the ground or on mechanical safety stops before starting work. Do not work under sprayer booms supported by hydraulic system only. Turn off machine and wait for all motion to stop before starting work. Set parking brake. CAUTION: Be sure to wear proper eye protection when using any power tools, such as when drilling any mounting holes. IMPORTANT: Check behind vehicle and implement panels for any holes, wiring or controls that could be damaged when drilling any holes. IMPORTANT: Disconnect the Display, DirectCommand components and flow meter from electrical system when welding on equipment or jump starting unit to prevent component damage due to power surges or excessive current. IMPORTANT: If using a non Ag Leader GPS receiver, make sure to install a Null Modem Cable, included in the Display Kit, to prevent damage to the Display or GPS receiver. IMPORTANT: Use Dielectric grease to coat the seals and terminals of each connector that will be exposed to weather or chemicals as you plug them in. NOTE: Be sure to follow the alignment keys on the plugs and the receptacles carefully. Do not use excessive force when mating connectors. PN: 2006471 Rev. A December 2016 Page 5 of 18
Installing the Display Step-by-Step instructions for installing the Display Parts required for procedure: (1) Ag Leader Display PN: * *Multiple display/display cable options are available 1. Turn on the existing rate control console, if equipped with one, and copy down the boom section widths and flow meter calibration numbers. NOTE: Raven flow meter calibration numbers are in pulses per 10 gallons, the Ag Leader Display requires pulses per gallon for calibration. To calculate the appropriate values, divide the Raven calibration number by 10 before entering into the Ag Leader Display. 2. Run the sprayer one last time to make sure all of the components are in working order before removing the console. Verifying that all of the rate control components work will help with any potential troubleshooting issues after the installation. 3. Turn off the existing rate control console. Disconnect the cable from the back of the console and remove the console from the vehicle. 4. Lay the Ag Leader display on a flat surface. Attach the square RAM Mount, PN: 4000280 to the back of the display using four of the Phillips Pan Head Screws and lock washers. 5. Use the 5 RAM Arm PN: 4000279 to mount the display to the RAM ball located on the front of the operator console in the cab. CAUTION: Position the display in a convenient place for operation, but out of the operator s line of sight while operating sprayer. Page 6 of 18 December 2016 PN: 2006471 Rev. A
Display Installed in Cab Installing the Control Modules Parts required for procedure: From DirectCommand Kit (1) ISO Liquid Product Module (1) ISO Liquid Swath Module PN: 4002861 PN: 4002862 (1) Bracket Kit PN: 2001371 (1) Hardware Kit 17 PN: 4101243-17 (1) Hardware Kit 18 PN: 4101243-18 From Auxiliary Input Module Kit (1) Auxiliary Input Module PN: 4000437 Step-by-Step instructions for installing the Control Modules 1. Locate the Module Mounting Plate, PN: 4004474 in the Bracket kit, PN: 2001371. 2. Mount the Auxiliary Input Module on the Mounting Plate, PN: 4004474. Use ¼ stainless steel hardware provided in the Hardware Kit PN: 4101243-17 to secure the module into place. PN: 2006471 Rev. A December 2016 Page 7 of 18
3. Mount the ISO Liquid Product Module, PN: 4002861 and ISO Liquid Swath Module, PN: 4002862 in a stacked fashion on the Mounting Plate, PN: 4004474. Use 5/16 stainless steel hardware provided in the Hardware Kit PN: 4101243-18 to secure the modules into place. 4. Locate the 5/16 stainless steel hardware found in the Miller Nitro Bracket Kit, PN: 2001371. This hardware will be used to mount the Module Mounting Plate, PN: 4004474 to the sprayer. 5. Once the modules are fastened to the mounting plate. Fasten the plate the module mounting bracket located below the rear right-hand side of the cab. Location of Mounting Bracket Below Cab Module Mounting Plate Installed Page 8 of 18 December 2016 PN: 2006471 Rev. A
Installing the Cab Wall Plate Parts required for procedure: From DirectCommand Kit (1) Cab Wall Plate PN: 2000199 (1) Grommet 3/4in. I.D. X 1-3/8in. PN: 2002824-75 From Display Kit or Display Cable Kit (1) Display Cable PN: * *Multiple display/display cable options are available Step-by-Step instructions for installing the Cab Wall Plate 1. Remove the blank cover plate from the cab bulkhead. 2. Install the Cab Wall Plate, PN: 2000199, provided in the DirectCommand kit. Fasten the Cab Wall Plate into place using the same hardware that held the blank cover plate to the bulkhead. Cab Wall Plate Installed 3. Route the end of the Display Cable into the cab through the Cab Wall Plate. Connect the round connector(s) on the Display Cable to the mating connector(s) on the back of the Ag Leader Display. 4. Use the Rubber Grommet, PN: 2002824-75, to seal the hole between the Cab Wall Plate and Display Cable. PN: 2006471 Rev. A December 2016 Page 9 of 18
Installing the CAN Bus Harness and Power Cable Parts required for procedure: From DirectCommand Kit (1) Power Cable PN: 4002016-28 (1) CAN Terminator PN: 4000141 (1) Power Splitter Cable PN: 4001013 (1) ISOBUS Breakout Cable PN: 4002597-008 (1) Local CAN Breakout Cable PN: 4002567-008 (1) Terminating Plug Local CAN PN: 4002870 (1) Terminating Receptacle Local CAN PN: 4002871 (1) ISOBUS Active Terminator PN: 4002462 (1) ISOBUS InCommand Adapter Cable PN: 4004302-1 (1) Active Termination Cable (Imp) PN: 4003122 (1) Deutsch Dust Plug 12-pin PN: 2002899-12N From Auxiliary Input Module Kit (1) CAN Y-Splice PN: 4000137 (1) CAN Bus Stub 1 ft. PN: 4000219-1 Step-by-Step instructions for installing the CAN Bus Harness and Power Cable 1. Route the opposite end of the Display Cable towards the modules mounted under the sprayer cab. 2. Connect the single end of the Y-Splice, PN: 4000137 to the mating plug of the Display Cable. Connect the Terminator Plug, PN: 4000141 to the black side of the CAN Y-Splice. NOTE: To properly connect the CAN Bus terminals, firmly pinch the metal clip against the plastic connection and then mate the ends. 3. Connect the black 4-pin plug of the CAN Bus Stub, PN: 4000219-1 to the gray side of the Y-Splice. 4. Plug the opposite end of the CAN Bus Stub into the receptacle labeled CAN BUS on the Auxiliary Input Module. Page 10 of 18 December 2016 PN: 2006471 Rev. A
Y-Splice with Terminator CAN Stub and Auxiliary Input Module 5. Connect the Power Cable, PN: 4002016-28 to the power lugs in the battery compartment. Connect the fused wires to the positive terminal, and connect the black wires to the ground terminal. Power Lugs in Battery Compartment PN: 2006471 Rev. A December 2016 Page 11 of 18
6. Route the opposite end of the Power Cable towards the back right corner of the sprayer cab. 7. Connect the 3-pin Weatherpack Tower to the mating shroud on the Display Cable. 8. Connect the gray 2-pin plug on the power cable to the mating receptacle on the Power Splitter Cable, PN: 4001013. 9. Connect each of the gray 2-pin plugs on the Power Splitter Cable, PN: 4001013 to the mating receptacles on the ISO Liquid Product Module and the ISO Liquid Swath Module. 10. Plug the 24-pin FCI connector of the ISOBUS Breakout Cable, PN: 4002597-008 to the mating connector of the ISO Liquid Product Module. 11. Find the ISOBUS InCommand Adapter Cable, PN: 4004302-1 in the DirectCommand Kit. Connect the 6-pin Deutsch receptacle of the ISOBUS InCommand Adapter Cable to the 6-pin plug of the Display Cable. 12. Connect the ISOBUS Active Terminator, PN: 4002462 to one of the 6-pin Metripack plugs on the InCommand ISOBUS Adapter Cable. 13. Connect the other 6-pin METRIPACK plug on the InCommand ISOBUS Adapter Cable to the mating receptacle of the 6-pin Metripack receptacle of the ISOBUS Breakout Cable. 6-pin Deutsch Connections Display Cable ISOBUS InCommand Adapter Display Cable with ISOBUS InCommand Adapter Cable Page 12 of 18 December 2016 PN: 2006471 Rev. A
14. Connect the 6-pin Metripack plug of the ISOBUS Breakout Cable to the 6- pin Metripack receptacle of the Active Termination Cable (Imp), PN: 4003122. 15. Connect the gray 6-pin Terminating Plug Local CAN, PN: 4002870 to the gray 6-pin receptacle of the ISOBUS Breakout Cable. 16. Plug the 24-pin FCI connector of the Local CAN Breakout Cable, PN: 4002567-008 to the mating connector of the ISO Liquid Swath Module. 17. Connect the gray 6-pin Terminating Receptacle Local CAN, PN: 4002871 to the gray 6-pin plug of the Local CAN Breakout Cable. 18. Connect the gray 6-pin plug of the ISOBUS Breakout Cable and the gray 6-pin receptacle of the Local CAN Breakout Cable. 19. Install the 12-pin Deutsch Dust plug, PN: 2002899-12N into the brown receptacle on the ISO Liquid Product Module. ISOBUS InCommand Adapter Cable Connection Receptacle for Dust Plug 12 pin Deutsch Implement ISOBUS Cable Terminating Plug Terminating Receptacle CAN Connection between ISOBUS Breakout Cable & Local CAN Breakout Cable PN: 2006471 Rev. A December 2016 Page 13 of 18
Installing the Rate Control Cables Parts required for procedure: From DirectCommand Kit (1) Switch Input Cable 9 Sections PN: 4001252 (1) Nitro Switch Input Cable PN: 4003046-3 (1) Nitro Boom/Flow Control Cable PN: 4004445-3 (1) Raven Radar Tee Cable PN: 4003059-3 From Auxiliary Input Module Kit (1) Deutsch 12-pin Dust Plug PN: 2002899-12N Step-by-Step instructions for installing the Rate Control Cables 1. Locate the factory 31-pin DEUTSCH, 8-pin DEUTSCH, and 3-pin CONXALL connectors near the previously installed Module Mounting Plate. Factory Connections Near Dual Module Mounting Plate 2. Remove the dust cap from the factory 31-pin DEUTSCH connector. Connect the Nitro Boom/Flow Control Cable, PN: 4004445-3, to the factory connector. Rotate the connectors to align them and secure the connection with the locking ring. Page 14 of 18 December 2016 PN: 2006471 Rev. A
Connect the Nitro Boom/Flow Control Cable 3. Route the opposite end of the Nitro Boom/Flow Control Cable toward the Module Mounting Plate. 4. Connect the gray 12-pin Deutsch plug to the mating receptacle on the ISO Liquid Swath Module. 5. Connect the 24-pin FCI Plug of the Nitro Boom/Flow Control Cable to the mating receptacle on the ISO Liquid Product Module. 6. Remove the dust cap from the factory 8-pin Deutsch connector. Connect the Nitro Switch Input Cable, PN: 4003046-3, to the factory connector. PN: 2006471 Rev. A December 2016 Page 15 of 18
Connect the Nitro Switch Input Cable 7. Locate the 9 Section Switch Input Cable, PN: 4001252. Connect the green 12-pin Deutsch receptacle of the 9-Section Switch Input Cable to the green 12-pin Deutsch plug on the Nitro Switch Input Cable. NOTE: The gray 4-pin Deutsch receptacle of the Nitro Switch Input Cable will be used for the Remote Engage if an Ag Leader steering system is installed. 8. Route the opposite end of the 9-Section Switch Input Cable toward the Module Mounting Plate. 9. Connect the green 12-pin Deutsch plug to the receptacle marked SWITCH A on the Auxiliary Input Module. 10. Install a 12-pin Deutsch Dust plug, PN: 2002899-12N into the receptacle marked SWITCH B on the Auxiliary Input Module. 11. If an auxiliary speed source is installed on the machine, locate the factory 3-pin CONXALL connector. NOTE: If an auxiliary speed source is not installed on the machine, install the 6-pin Deutsch Dust plug, PN: 2002899-6, into the receptacle marked RADAR on the Auxiliary Input Module and skip steps 16-18. 12. Separate the factory connection and install the Raven Radar Tee Cable PN: 4003059-3 in line with the factory cable. Rotate the connectors to align them and secure the connection with the locking ring. Page 16 of 18 December 2016 PN: 2006471 Rev. A
13. Route the opposite end of the Raven Radar Tee Cable toward the Module Mounting Plate. 14. Connect the gray 6-pin Deutsch plug to the receptacle marked RADAR on the Auxiliary Input Module. Setting Up the Display 1. Refer to the Feature User Guide, PN: 2006017-ENG for setting up the Display. 2. Enter the default settings from Table 1 for the initial sprayer setup. 3. The original Miller boom section switches located on the joystick will be used to manually control the sections of the sprayer. If the machine has 10 boom sections set the Auxiliary Input Settings in the display according to Table 2 since there are only 5 boom section switches. If the machine has 5 boom sections setup one boom section per switch. NOTE: With a 10 boom section machine when manually switching boom sections on/off each switch will control 2 boom sections. When AutoSwath controls the boom sections each section will turn on/off individually. Setting Name Default Value Table 1: Controller Settings Description Control Valve Configuration PWM 12 Volt This setting mode must be used for the configuration when spraying in conventional mode. PWM Frequency 140 This setting is the frequency that the PWM control valve is pulsed at. Gain 450 This setting determines how aggressively the control valve responds when making rate change adjustments. The higher the value, the more aggressive the system response is. Max Duty Cycle 85 NOTE: Leaving all other valve control settings at the default value and making a small adjustment to the Gain is usually all that is required to fine-tune the control system. The maximum percent duty cycle the valve is allowed to achieve. The valve will not be allowed to achieve a higher duty cycle than the value entered. PN: 2006471 Rev. A December 2016 Page 17 of 18
PWM Standby 43 This is a user-defined setting that determines the percent duty cycle the system uses when the booms are all off. The setting must be greater than the Zero Flow Offset. Zero Flow Offset 41 This setting represents the maximum duty cycle that is sent to the control valve without producing any hydraulic flow from the PWM valve. Using too high of a Zero Flow Offset value can cause the product control system to not properly shut off. Allowable Error Manual Valve Speed 2% 50% Determines the percent error that is allowed prior to the product control system making any flow rate corrections. 2-3% is the normal Allowable Error Range. Too low of a setting will cause the system to continually hunt for the target application rate. Too high of a setting will cause excessive application error. Determines the amount of change the manual increment/decrement will adjust the valve. Essentially this changes the amount of the time the valve is driven for a servo valve. Flowmeter Cal** 41 This is the pulses per gallon through the flow meter. Note: Raven flow meter calibration numbers are in pulses per 10 gallons of product flow. To calculate the appropriate values, divide the Raven calibration number by 10 before entering into the Ag Leader Display. **Verify that the flowmeter calibration number is correct by checking the information tag on the flowmeter. NOTE: If it becomes necessary to change the default settings, change one setting at a time so changes can be evaluated accurately. Table 2: Auxiliary Input Settings Boom Section Switch Master Sprayer Sections Controller On/Off 1 Section 1, Section 2 2 Section 3, Section 4 3 Section 5, Section 6 4 Section 7, Section 8 5 Section 9, Section 10 Page 18 of 18 December 2016 PN: 2006471 Rev. A