2013 Honeywell Users Group Europe, Middle East and Africa Tony Alexander Flexibility and Efficiency with Universal Channel Technology for Process I/O 1
What Changed in the Real World? Universal Device Multiple Devices, Single Function Transformed by a single device with multiple functions Purpose-Built Gadgets
Why Not Extend to Industrial World? Multiple IO, Single Function Universal IO Transformed by a single device with multiple functions
What makes it UNIVERSAL? 32 Universal Channels Each channel SOFT configurable as DI, DO, AI & AO Hart 7 Compatible Full Redundancy Digital Input Extended Temp. Range Digital Output (-40 to +70 Deg C) Environmentally Hardened Analog Input Analog Output Local &R Remote capability Cabinet Mounted & DIN RAIL Universal IO Experion s Multi-Tool UNIVERSAL Channel Technology Made it Possible
Universal Channel Technology (UCT) New concept introduced with Experion Orion (June 2012) Completely liberates safety and process I/O, as well as the control cabinets from channel type dependency through Universal I/O module. Flexible marshalling Reduce or eliminate marshalling Universal cabinets Allow cabinets to be standardized Any field signal can be connected to any I/O channel Drastically reduce engineering cost and schedule UCT Used in UIO &RUSIO
What makes it Different? The Honeywell Way 1 Redundant Module Just Configure to be the Type Needed AO DO AI DI AI DO AI DO AI DO AI AO AI AO AO AO DO AI DI DI AO DI DI AO AO AI DI DO DO DI DO 32 Non Redundant Modules DI The Other Way Change hardware & software Creating Unique Differentiation IO on Unconditional Demand
What makes it Beneficial? SOFT configuration IO on demand without extra hardware Simpler engineering make changes late in design True redundancy maintains single channel integrity Remote / Harsh environment mounting Reduces cables & marshalling cabinets Reduces HVAC needs Simplicity, Flexibility, & Reliability
Standard Cabinet Design Traditional Cabinets Cabinet 1 Cabinet 2 Universal Cabinets Cabinet 1 Cabinet 2 Wait for final definition of instrument s and then build custom cabinets Cabinet 3 Cabinet 4 Cabinet 3 Cabinet 4 Standard cabinet that can adapt to late wiring changes AI AO DI DO Universal IO Build Standard Cabinets Sooner Based on IO Count, Not Mix
Less I/O Modules Traditional Example project with 5000 IO Universal Type Count Type Count 1. Analog In 1500 2. Analog Out 1000 3. Digital In 1300 Universal 5000 4. Digital Out 1200 Total 5000 # IO Modules 240 # IO Modules 157 Universal Reduces IO Modules by 30%
What if we eliminate marshalling? UIO Field Mounted Junction box DI AI DI DO AI AO DO AO DI AI DO DI AO AI DO AO Control System Safety Manager Safety Manager Marshalling Cabinet Multi Core Cables DI DI AI AI DO DO AO AO System Integration Cables
Remote I/O Savings - Small, Distributed IO Traditional Type Need Count Small IO counts can waste many channels Universal Type Count Analog In 10 16 Analog 4 16 Out Digital In 8 32 Digital Out 6 32 Total 28 96 # IO Modules Universal 32 4 # IO Modules 1 Universal IO Reduces 4 Modules to 1 Save Space, Maintenance, Cost
Who will Benefit? 1. Oil & Gas onshore & offshore platforms 2. LNG Carriers & FPSO s 3. Skid Mounted Equipment 4. Remote Instrument Enclosures 5. Remote Area Applications 6. Distributed I/O architectures 7. Expansions / Add-on projects 8. Revamp & Modernization projects 9. Ultra fast track projects 10. Mix n Match in standard projects And Many More. Benefits are Universal
What makes it VALUABLE? Universal Cabinet Packaged Solution for Faster Project Execution Easily Adapts to Changes mitigates delays due to late design inputs / changes at any stage in project Reduced Hardware Eliminate marshalling with direct landing from field Reduce/Simplify marshalling with no cross-wiring Remote IO eliminates multi-core cables Reduce Infrastructure Costs Saves precious control room space Fewer spares One UIO module vs. Four Standard Modules Reduce schedule up to 25% Reduce Space up to 28% Reduce cost up to 33% Productivity, Dependability & Sustainability
The Changing Face of Projects Iterative Approach to Engineering Design Drives changes into system requirements Compressed schedules Drive later design inputs Process modularization Drives earlier hardware delivery
Project Workflow Transformation Separation of physical and functional Parallel execution of hardware and software design Breaking down task dependenciesd Removing hardware design dependence from functional configuration Simplifying designs with multi-functional hardware Applying multi-function hardware to simplify designs
Project Workflow Transformation Typical control system project flow Task are executed in fixed sequence to meet install dates Outputs from one task are required for following task Start 1 year 2 years Define Design Manuf Config Test Install
Project Workflow Transformation When changes appear in definition after Design or Manufacture has begun this initiates a subsequent modification package or modpack Start 1 year 2 years Define Design Manuf Config Test Install Modpack #1 Change Design Manuf Modpack #2 Change Design Manuf Config Modpack #3 Change Design Manuf Config Test The later the change the greater the rework
Separation of physical and functional Separating physical and functional allows for task independence Start 1 year 2 years Define Design Manuf Config Test Install = Hard end start task linkage Leveraging technology to revolutionize project delivery
Separation of physical and functional Separating physical and functional allows for task independence The schedule can now be compressed Start 1 year 2 years Define Design Manuf Config Test Install Physical Functional Leveraging technology to revolutionize project delivery
Separation of physical and functional Design start t can be pushed back to allow for the field definition to mature Start 1 year 2 years Physical Define Design Manuf Later design freeze allows for more mature data inputs and fewer changes Install Functional Config Test Leveraging technology to revolutionize project delivery
Separation of physical and functional Start Design start t can be pushed back to allow fro the field definition to mature Or the Install date can come forward to support earlier delivery required by modular construction Physical 1 year 2 years Standard designs for earlier manufacture and installation Define Design Manuf Install Functional Config Test
Separation of physical and functional Or benefits can be taken at both ends of the schedule Start 1 year 2 years Physical Define Design Manuf Install Functional Config Test
Late Data Binding Start Configuration tasks can be executed earlier, prior to design completion The functional and physical designs are then bound together at the completion of both workflows 1 year 2 years Physical Define Design Manuf Install Functional Config Late Binding Test Separating physical and functional allows for task independence Leveraging technology to revolutionize project delivery
Applying Universal Cabinets Applying standard d universal cabinets eliminates i the dependency on custom designs Start 1 year 2 years Physical Standard Designs Define Design Manuf Install Functional Config Test Late Binding
Applying Universal Cabinets Allowing the factory manufacture task to be bought forward in the schedule Start 1 year 2 years Physical Define Design Standard Designs Manuf Install Functional Config Test Late Binding Leveraging technology to revolutionize project delivery
Applying Universal Cabinets Or the Design activities iti can be pushed back to allow for better definition to reduce design changes Start 1 year 2 years Physical Define Design Standard Designs Manuf Install Functional Config Test Late Binding
Applying Universal Cabinets The Definition iti stage can then be extended d to accommodate more mature design inputs Start 1 year 2 years Physical Define Design Standard Designs Manuf Install Functional Config Test Late Binding
Applying Universal Cabinets 25% Earlier in I/O cabinet on site dates Start 1 year 2 years Physical Define Design 25% Earlier Standard Designs Manuf Install Functional Config Test Late Binding
Applying Universal Cabinets Start 25% Earlier in I/O cabinet on site dates 25% Later design inputs and freeze dates 1 year 2 years 25 % Later Physical Define Design 25% Earlier Standard Designs Manuf Install Functional Config Test Late Binding
Start Project Workflow Transformation Traditional Work Process 1 year 2 years Define Design Manuf Config Test Install Optimized Parallel Work Processes Define Later design inputs and freeze dates Standard designs for earlier manufacture and installation Design Manuf Longer define phase allows for more mature data inputs and fewer changes Earlier install on modules Install Config Test Late Binding Separating physical and functional allows for task independence Adding Flexibility to Reduce Project Risk
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