Backplane. System integration. Backplane
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1 Backplane System integration Backplane
2 Backplanes designed for minimum overall life cycle costs Simple, reliable and professional design Using standard cost-optimised DIN-rail devices Flexible connection set-up to fit the different DCS systems Connection for both master and slave PLC and connection between the two Redundant power supply Easy access via HART modem HART point-to-point connectivity 5 years guarantee Safety The backplane gives you the greatest possible guarantee of a faultless connection as wiring is carried out automatically on our state-of-the-art SMT machine. Each backplane is given a unique identification which is controlled and documented according to our ISO 9001 quality system. This is your guarantee for delivery of identical backplanes, be it for OEM projects or extensions of existing installations with the same configuration. Cost saving The backplane is the optimum solution for installations with several built-in devices. The wiring between the device and the SCADA system has been replaced by a multi-cable which reduces wiring costs to a minimum. Furthermore, the start-up time is reduced to an absolute minimum. HART connectivity Point-to-point HART connectivity can be achieved by making a separate cable line for the HART signals. Alternatively, a HART pocket can be installed on the output connection on the devices 5106 & 5107 for easy measurement with HART modem. Redundant system with diagnostics The backplane can be set up for redundant connection, covering both signals and power supply. By power failure or short circuit, a potential-free signal is fed back to the PLC/DCS system. The power lines are also fuse-protected. 2
3 Intelligent surveillance The redundant power supply connection ensures the best possible operating conditions. In case of a supply interruption, an alarm signal is immediately transmitted via the relay output. The output signals and the supply to each device can be looped through a fail-safe controller which will then determine whether a device is on or off. World wide safety standards The many versatile devices in the 5000 series are certified for world wide installation with approvals for: ATEX UL GOST The devices have also passed vibration tests according to the DNV marine standard. To further ensure a reliable and durable design, the backplane board is made of galvanised steel. 3
4 For safety applications The backplane 7300 series also comes in a version suitable for all PR s system 9000 barriers with SIL - full assessment according to IEC The 9000 series features the unique 4501 front display that offers you: Configuration in no time Overview of the process Password protection Quick copying of the configuration With the backplane 7300 series we have cultivated the art of achieving the largest number of possible combinations while still keeping it simple. The 7300 series is thus the optimum solution for: Analogue input signals Analogue output signals Digital input signals Digital output signals Temperature input signals Devices with up-to-date intrinsically safe design The backplane is designed for intrinsically safe devices which eliminates the need for complex and expensive grounding. In addition to the intrinsically safe design, the devices are also characterised by a high degree of isolation which ensures noise-free signal conditioning as well as increased safety. Something more than usual The unique design combined with the flexibility of the PR devices allow the backplane to handle signals in more than the usual way, e.g.: Mixing of signals Duplication of signals Point-to-point HART connnectivity 4
5 COMMUNICATION FOUNDATION Grounding terminal The ground connection, on the connector board, is easy to install. A redundant grounding can also be established in order to optimise safety. DIN rail click-on system All devices for the backplanes are standard stock units available on a day-to-day basis. They are mounted on the backplane with a reliable click-on system. Plug n play The backplane comes in 2 standard sizes with room for either 8 or 16 devices allowing up to 32 channels. All devices from the PR 5000 series in both Ex and non-ex versions are suitable. The standard connection allows integration with the following system vendors: ABB Automation Allen-Bradley Emerson Foxboro GE-Fanuc Honeywell Invensys Mitsubishi Schneider Electric Siemens Yokogawa Tagging strip Easy servicing is also taken into account with the backplane as a tagging strip is provided. Mounting The backplanes are designed for fast and easy installation directly in the switch cabinet. They can be installed both HORIZONTALLY and VERTICALLY to suit the different applications. Optimisation of spare parts stock A backplane solution helps optimise your stock of spare parts as the same type of device can be used for both backplane and conventional DIN rail mounting. 5
6 Block diagram BACKPLANE 7300 A 2AT Supply RE1 Supply PLC / DCS Redundant device 2AT connection connection Backup RE2 Backup Cross wiring Power failure RE1 RE2 BACKPLANE 7300 B 2AT Supply RE1 Supply PLC / DCS Assembly board Redundant device 2AT connection connection Backup RE2 Backup 2AT Cross wiring Cross wiring Supply 2AT RE4 Backup Power failure RE1 RE2 RE3 RE4 6
7 Backplane order code: 7300 Type Devices Channels Configuration Input / output : A 16 : B 1 : 1 2 : 2 8 devices - single / dual : A 8 devices - redundant : B 16 devices - single / dual : C 16 devices - redundant : D Analogue & : 1 temperature input Analogue output : 2 Digital (5202B2) : 3 Digital (5202B4) : 4 Digital (5203) : 5 Cable order code: 7301 Type System vendor Input / output connector Cable length 7301 Honeywell C I/O : F1 Screw terminals : A 1 m : 1 2 m : 2 3 m : 3 5 m : m : 5 10 m : m : 7 15 m : 8 20 m : 9 25 m : m : m : 12 7
8 R E P E A T E R P O W E R S U P P L Y Mechanical specifications 5.5 mm 20 mm Output connector I 240 mm 225 mm Output connector II BACKPLANE 11 mm B 205 mm mm H x W with 8 devices mm D with 8 and 16 devices Assembly board 455 mm 440 mm BACKPLANE Output connector I B A C K P L A N E Output connector II 205 mm mm H x B with 16 devices Electrical specifications: Specifications range: -20 to +60 C Common specifications: Supply voltage VDC Internal consumption, without devices. 2 W (7300A) Internal consumption, without devices. 4 W (7300B) Fuse... 2 A SB / 250 VAC Isolation voltage, test / operation VAC / 50 VAC Dimensions with devices (HxWxD) x 240 x mm Dimensions with devices (HxWxD) x 455 x mm Weight 7300A (without devices) g Weight 7300B (without devices) g Relay outputs: Max. voltage VRMS Max. current... 1 A / AC Max. AC power VA Max. current at 24 VDC... 1 A Observed authority requirements: Standard: EMC 2004/108/EC... EN
9 BACKPLANES for C I/O 9
10 Backplanes HONEYWELL C I/O Signal AI AO DI DO 10 Part number 7300A2A1 7300A2A2 7300B2C4 7300B2C5 Honeywell - C I/O - card type CC-PAIH01, CC-PAIX01 (HART) CC-PAOHO1, CC-PAOX01 (HART) CC-PDIL01, CC-PDIS01, CC-PDIH01 CC-PDOB01 PR devices 5104, 5106 (HART), 5114, 5115 & & 5107(HART) 5202B2 (2 relays) 5203
11 Backplanes CC-PAIH01-C I/O Type: 16 x AI PR item no.: 7300A2A1 PR devices: 5104, 5114, 5115 & 5116 Cable connection: 7301F1Axx-CC-PAIH01-C I/O (xx specify length) BACKPLANE 205 mm 240 mm Supply Principle diagram: Input + Current Gnd. Current PR Input + Current PR
12 Backplanes CC-PAOH01-C I/O Type: 16 x AO HART PR item no.: 7300A2A2 PR devices: 5105 Cable connection: 7301F1Axx-CC-PAOH01-C I/O (xx specify length) BACKPLANE 205 mm 240 mm Iout Iout+ Principle diagram: Gnd. IOut+ Gnd PR5105 PR Vout+ Output: 12
13 Backplanes CC-PDIL01-C I/O Type: 32 x DI PR item no.: 7300B2C4 PR devices: 5202 Cable connection: 7301F1Axx-CC-PDIL01-C I/O (xx specify length) 205 mm 455 mm 32 digital inputs: NAMUR Input CH2 Power supply, Input backplane Principle diagram: Rs Rp NAMUR CH Gnd., backplane PR5202 Gnd. +24 VDC 13
14 Backplanes CC-PDOB01-C I/O Type: 32 x DO PR item no.: 7300B2C5 PR devices: channels Cable connection: 7301F1Axx-CC-PDOB01-C I/O (xx specify length) 205 mm 455 mm 32 digital outputs: Principle diagram: 14 Output + Output Output- CH2 Output PR CH Gnd., backplane Gnd., backplane Gnd., backplane
15 BACKPLANES for Experion 15
16 Backplanes HONEYWELL Experion Signal AI AO DI DO 16 Part number 7300A2A1 7300A2A2 7300B2C4 7300B2C5 Honeywell - C I/O - card type CC - TAIX01 / CC - TAIX11 CC - TAOX01 / CC - TAOX11 CC - TDIL01 / CC - TDOL11 CC - TDOB01 / CC - TDOB11 PR devices 5104, 5106 (HART), 5114, 5115 & & 5107(HART) 5202B2 (2 relays) 5203
17 Backplanes CC - TAIX01 Type: 16 x AI PR item no.: 7300A2A1 PR devices: 5104, 5114, 5115 & 5116 Cable connection: 7301F1Axx-CC-TAIX01 (xx specify length) BACKPLANE 205 mm 240 mm Supply Input + Current + Principle diagram: Gnd. Current PR Input + Current - 52 PR
18 Backplanes CC - TAOX01 Type: 16 x AO PR item no.: 7300A2A2 PR devices: 5105 Cable connection: 7301F1Axx-CC-TAOX01 (xx specify length) BACKPLANE 205 mm 240 mm Iout Iout+ Principle diagram: Gnd. IOut+ Gnd PR5105 PR Output: Vout+ 18
19 Backplanes CC - TDIL01 Type: 32 x DI PR item no.: 7300B2C4 PR devices: 5202 Cable connection: 7301F1Axx-CC-TDIL01 (xx specify length) 205 mm 455 mm 32 digital inputs: NAMUR Input CH2 Power supply, Input backplane Principle diagram: Rs Rp NAMUR PR5202 CH Gnd., backplane Gnd. +24 VDC 19
20 Backplanes CC - TDOB01 Type: 32 x DO PR item no.: 7300B2C5 PR devices: channels Cable connection: 7301F1Axx-CC-TDOB01 (xx specify length) 205 mm 455 mm 32 digital outputs: Principle diagram: 20 Output + Output CH Gnd., backplane Output- CH2 Output PR5203 Gnd., Gnd., backplane backplane
21 Signals the Best Around the world, PR electronics helps create increased efficiency and safety via industrial signal conditioning. The means to achieve this is reliable, flexible and user-friendly devices, thorough technical documentation, fast delivery and competent technical support in short, all aspects which are of importance to our customers. This is why PR electronics always...»signals the Best« UK-01 (1113)
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