Sustain.Ability. 2012 Honeywell Users Group EMEA Adriano Canale How Universal I/O Can Help Save Design Cost and Project Execution Time
Customer Needs Challenges: - Project becoming increasingly complex - Project schedules getting compressed - Project budgets under pressure 2
Customer Needs Challenges: - Projects becoming increasingly complex - Project schedules getting compressed - Project budgets under pressure Key drivers to select automation supplier Project cost within budget Timely delivery of project low risk Need complete solution / not pieces Benefit from UIO Solution Reduces control system hardware cost Reduces control system engineering cost Reduces system footprint Provides Flexibility to accommodate late changes with minimal impact to schedule Compliments & Enriches the proven and award winning solution set 3
Universal Channel Technology (UCT) New concept introduced with Experion Orion (June 2012) Completely liberates safety and process I/O, as well as the control cabinets from channel type dependency through Universal I/O module Flexible marshalling Reduce or eliminate marshalling Universal cabinets Allow cabinets to be standardized Any field signal can be connected to any I/O channel Drastically reduce engineering cost and schedule 4
Universal Process IO Overview Versatile IO Module with freedom to choose point type - 32 Universal Channels - Individual channel configurable as DI,, & HART Pass-through with FDM True SOFT configuration Fully Redundant IOLink with C300 (up to 10 km) Local and Remote location deployment Cabinet Mounted & DIN RL version Extended Temperature Range - -40 to +70 Deg C / -40 to +158 Deg F Class 1-Division 2 / ATEX Zone 2 Can mount inside C300 - Series C I/O control cabinet 5
Universal Safety IO Overview Versatile IO Module with freedom to choose point type - 32 Universal Channels - Individual channel configurable as DI,, & HART Pass-through with FDM Standard line monitoring True SOFT configuration Fully Redundant Ethernet Link with SM (up to 10 km) Local and Remote location deployment Extended Temperature Range - -40 to +70 Deg C / -40 to +158 Deg F Class 1-Division 2 / ATEX Zone 2 TÜV SIL1, 2 and 3 certified 6
Zone 1 GI/IS solutions P+F Universal IO IS solution - 16 plug-in positions - 24 V DC supply voltage - Hazardous area pluggable screw terminals - Safe area pluggable Sub-D connector - 37 pin - Standard system interconnection cable 7
DI Traditional Field Wiring & Marshalling - DCS Junction box Junction box Marshalling Cabinet Instrument Enclosure Control System r DI Multi Core Cables DI 8 System Integration Cables
DI Traditional Field Wiring & Marshalling - ESD Junction box Junction box Marshalling Cabinet Instrument Enclosure Safety Manager System DI Multi Core Cables DI System Integration Cables 9
DI Soft Marshalling Redefining the field wiring Field Mounted Process Universal IO Junction box Marshalling Cabinet C300 Control System Safety Manager DI O Multi Core Cables DI 10 Lowest Installed & Total Cost of Ownership System Integration Cables
DI Soft Marshalling Redefining the field wiring Field Mounted Safety Universal IO Junction box Marshalling Cabinet Safety Manager Safety Manager DI O Multi Core Cables DI 11 Lowest Installed & Total Cost of Ownership System Integration Cables
Key Benefits Allows for prepackaged solutions - Standard Cabinets - Faster Project Execution Adapts to IO changes late in design - Perfect for Distributed / Remote Architecture - Just Reconfigure the point to the type needed Greatly simplifying project execution - Supply chain - Implementation of the wiring and documentation Fewer spares Perfect for Distributed / Remote Architecture Allow 30% spare capacity 12
Key Benefits (cont.) Eliminate Marshalling - Field home run cable can be landed directly, eliminating the need for cross wiring / marshalling. - Landing directly onto IOTA - Landing onto separate terminal blocks (knife disconnect and fused) mounted onto special mounting channel 256 redundant Universal I/O channels per cabinet side 13
Key Benefits (cont.) Reduce Marshalling - Field home run cable landed onto separate terminal blocks cabinet, using standard system cables between marshalling and IO cabinet. - 3 to 1 reduction in marshalling cabinet side compared to traditional IO. 384 redundant Universal I/O channels per cabinet side Field home run cables System Integration Cables 14
Quantifiable Benefits CAPEX savings Reduce or eliminate the need for: - Different I/O modules and IOTAs - Junction boxes, marshalling cabinets, Field auxiliary room (None or smaller) - Home run cables. cable ducts and infrastructure Expansions do not require additional multi core cables Simplified hardware engineering loop drawings Reduced test time (FAT) Increased flexibility Competitive Cost Advantage 15
Quantified Benefits Offshore Platform Customer Problem - Space Constraint - Weight Constraint - Power Constraint Customer Benefits - Reduced system footprint by 30% - Reduced system weight by 20% - Reduced Power consumption by 10% - Reduced commissioning time - Increased Scalability 16
Quantified Benefits Skid / RIE Application Customer Problem - Space Constraint - Short time to integrate, test & commission - non-environmentally controlled Customer Benefits - Reduced system footprint by 30% - UIO in DIN rail mount version provides most modular design - No need of marshalling - No cross wiring needed - Ease of commissioning - Ease of Maintenance RIE : Remote Instrument Enclosure 17
Summary Not just for Remote Locating Pre-Packaged Cabinets Sent to Site Early Allows overlap of installation and engineering in schedules. Compress FEED Point Type Assignment Later in Program Cycle Late Binding Easier Assignment of Spare / Additional Items Provides Major Cost Savings Faster Installation Checkout Reduction in time for FAT Avoid Marshalling reducing equipment room space and lowering the Total Installed Cost of the system deliverable. Use UIO in place of Junction Box Standard Wall Cabinet Configurations with UIO 18
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