SINUMERIK 840D sl NCU Software with HMI Embedded 1.3 SP3

NCU Sftware with HMI Embedded 1.3 SP3 SINUMERIK 840D sl, NCU System Sftware fr six axes ) 6FC5840-1XG10-3YA0 with HMI Embedded, in 6 languages, n CF card; with license ) Exprt 6FC5840-1YG10-3YA0 SINUMERIK 840D sl, NCU System Sftware fr 31 axes ) 6FC5840-3XG10-3YA0 with HMI Embedded, in 6 languages, n CF card; with license ) Exprt 6FC5840-3YG10-3YA0 SINUMERIK 840D sl, NCU System Sftware fr 6/31 axes ) 6FC5840-3XC10-3YA8 with HMI Embedded, in 6 languages, n DVD; withut license ) Exprt 6FC5840-3YC10-3YA8 Infrmatin abut installing and perating the sftware n SINUMERIK NCU 710.1, NCU 720.1 and NCU 730.1 Versin 1.3 SP 3 f the NCU sftware cnsists f the fllwing cmpnents: NCU base perating system V01.50 + SP13 NCK sftware V62.13.00 PLC BeSy V20.70.30 PLC-FB15 V01.03.06 CP V01.24.06 MCP Client V01.03.13 SINAMICS Sftware V02.30.32.00 HMI Embedded V07.10.87.00 Technlgy cycles V06.05.17 Measuring cycles V06.03.29 ISO cycles V06.05.02 1. Installing the NCU sftware: Fr installing the NCU sftware yu require the NCU Service System V1.50.07 r higher n USB stick. Upgrade / new installatin can be perfrmed either using WinSCP r TCU. 1.1 Installing the NCU service system n a USB stick: The NCU service system is stred as a USB stick image in directry emergency_btsys_ncu n the DVD-ROM. The cpy rutine installdisk.exe is stred in the same lcatin. Cnnect a USB stick 512MB, recmmended type Siemens 6ES7648-0DC20-0AA0, t yur prgrammer r PC (with Windws XP) and nte dwn the letter f the drive t which the stick is cnnected. Run rutine installdisk t cpy the NCU service system t the USB stick: Installdisk --verbse --blcksize 1m <Image file> <drive letter:> ( -- means 2x minus sign) Example: installdisk --verbse --blcksize 1m D:\ emergency_btsys_ncu\linuxbase-512m.img X: It is best t cpy the image in a DOS shell. Fr this yu require administratr rights n yur PG / PC. After cmpletin f installdisk remve the USB stick frm the PG / PC and insert it again. Under Windws yu can nw see an empty USB stick. Nw cpy the desired NCU sftware (file with extensin.tgz) frm directry ncu_sw n the delivered DVD t this USB stick. The USB stick can be cnnected t ne f the tw USB cnnectrs f the NCU 7x0. The NCU will bt frm this USB stick after pwer ON. The system perates either via a TCU that is cnnected t the NCU, r via PG / PC thrugh WinSCP under "Open Terminal". Instructins n hw t use the NCU service system can be fund in dcumentatin /IM7/ n the DVD-ROM. Nte: Bting the NCU service system frm a USB stick f type "SanDisk cruzer mini 1.0GB" des nt wrk. Siemens AG 2006 A&D MC RD 51 Page 1 f 12

NCU Sftware with HMI Embedded 1.3 SP3 1.2 Upgrading an NCU 7x0 with NCU sftware 1.3 (>= NCU Versin 01.03.01) IMPORTANT: This prcedure exclusively applies fr existing systems with NCU sftware 01.03.01, but nt fr preliminary sftware with versins lder than 01.03.01. See 1.3 fr NCU sftware with versins lder than 01.03.01. When the sftware is upgraded, all user data are maintained in directries /user, /addn, /em f the CF card as well as the license key. Bt the NCU frm the USB stick (see 1.1). Select the Service Shell by pressing F2 / sftkey 2. Lg in with user name "manufact". An external keybard may be required fr this, as user names must be written in lwer case letters. After perating prmpt $ f the service shell enter the fllwing cmmand: sc restre -update -frce /data/<ncu-sw>.tgz The sftware update will be cmpleted when prmpt $ is displayed again. Remve the USB stick. Bt the NCU (F3 / sftkey 3 "Restart"). Yu can nw start the PLC, drives and NC. 1.2.1 Upgrade using WinSCP Systems withut TCU at the NCU can be upgraded with WinSCP, fr example n a PCU 50. Fr this purpse, lg n at the NCU with WinSCP as "manufact" and cpy the required NCU sftware (file with extensin.tgz) frm directry ncu_sw f the delivered DVD t /card/user/system/hme/manufact n the NCU. Then enter the fllwing cmmand under Cmmands / Open Terminal: sc restre -update -frce <ncu-sw>.tgz Sftware installatin will be cmpleted when message "Syncing disks... dne" is displayed. Afterwards an NCU rebt is required. File <ncu-sw>.tgz n the NCU shuld be deleted. Remark: During installatin messages may be displayed claiming that the cmmunicatin partner has nt reacted fr sme time. Yu can ignre these messages, but please d nt cut the cnnectin in this case. 1.3 New installatin f NCU sftware 1.3 SP3 n CF card IMPORTANT: This prcedure cmpletely deletes anything existing n the CF card; this applies fr an empty CF card as well. Bt the NCU frm the USB stick (see 1.1). Select the Service Shell by pressing F2 / sftkey 2. Lg in with user name "manufact"; when the CF card is empty use "admin", passwrd "SUNRISE" instead. An external keybard may be required fr this, as user names must be written in lwer case letters. After perating prmpt $ f the service shell enter the fllwing cmmand: sc restre -full /data/<ncu-sw>.tgz Sftware installatin will be cmpleted when prmpt $ is displayed again. Remve the USB stick. Bt the NCU (F3 / sftkey 3 "Restart"). When the system is started with TCU(s) fr the first time, the TCU(s) must be lgged n t the system. Enter the TCU name (default TCUx) and the address f an assigned MCP. Fr the time being, 255 must always be entered! Yu can nw start the PLC, drives and NC. 2. General infrmatin: After new installatin f NCU sftware 1.3 SP3 n CF card, a general reset f the NCU and PLC must be perfrmed: Change the SIM / NCK switch int psitin 1, the PLC switch int psitin 3 and perfrm a pwer OFF / ON. NCU 710 / NCU 720: The PLC prgram must initiate an immediate (apprx. 20 sec.) reactin t alarm "2120 NCK fan alarm" by stpping the axes in a cntrlled manner. Siemens AG 2006 A&D MC RD 51 Page 2 f 12

NCU Sftware with HMI Embedded 1.3 SP3 NCU730: The PLC prgram must initiate an immediate (apprx. 20 sec.) reactin t alarm "2120 NCK fan alarm" by stpping the axes in a cntrlled manner, if NO duble fan mdule is used. NCU 710 / NCU 720: The NCU will nt pwer up if a fan mdule is nt installed r if the fan is defective. This applies fr NCU730 with duble fan mdule nly in the case f failure f bth fans. Alarm 15122 "%1 data have been restred, f which %2 machine data, %3 errr" If %3 indicates that mre than zer errrs have ccurred, it is nt advisable t cntinue wrking with the data. T avid further prblems, yu shuld read in an up-t-date backup cpy f the data. It is nt always pssible t prt an NCK series startup file frm 840D pwerline withut prcessing t 840D sl. Prir t verwriting a licensed CF card, a backup f the license key is abslutely necessary. The key is available in file keys.txt and is stred under the path card/keys/sinumerik The backup f the key can be carried ut, fr example, with WinSCP, by the PG / PC. Each license is assigned t a specific CF card (card ID) and is valid nly n the assigned card. Handheld unit type B-MPI In rder t make the input / utput image f the handheld available fr the PLC, the handheld unit must be cnnected t the MPI bus f the slutin line via distributin unit 6FX2006-1B..01. The handwheel f the handheld unit can n lnger be cnnected directly t the cntrl system. The handwheel f the handheld can n lnger be cnnected directly t the cntrl system. The handwheel pulses are nw transmitted t the cntrl via PROFIBUS. There are tw ptins: - In additin t the MPI distributin unit a handwheel cnnectin mdule PROFIBUS 6FC5303-0AA02-0AA0 is set. Tw handwheels can be cnnected t this mdule. - The handwheel is cnnected t an already existing machine cntrl panel. Nte the permissible cable lengths. When FB1 is parameterized as usual, the input / utput image will n lnger be transmitted autmatically via the PLC base prgram. Transmissin is nw perfrmed thrugh glbal data. The hardware cnfiguratin f the PLC must be adjusted accrdingly. A tlbx is required fr cnfiguring the hardware f the machine cntrl panel r handwheel cnnectin mdule PROFIBUS ndes. Mini handheld unit An additinal hardware is nw required t perate a mini handheld with handwheel. As previusly the inputs are cnnected directly t the PLC I/Os r can alternatively be integrated int the input image f the MCP IE (X51 ) using a relevant cnnectin kit. Fr transmitting the handwheel signals a machine cntrl panel (Ethernet r PROFIBUS) r a handwheel cnnectin mdule PROFIBUS is nw required as fr the type MPI handheld unit. After having laded the PLC archive (hardware cnfiguratin) the system must be pwered ff and n. Otherwise prblems with HMI Emb. might ccur during drive archive read-in. It will therefre make sense t create the archives NC, PLC, etc. separately. The DHCP server n X127 is nt functinal with the NCU730. MCP IE: If an MCP IE is cnnected t a cntrl, it will be called by the NCU with the address set at that time. Later changes t the address settings thrugh S2 n the MCP will nt have any effect. Remedy: Delete file udhcpd-eth0.leases frm directry card/system/etc/ using WinSCP, then rebt the NCU and MCP. Cntur handwheel nly with Prfibus MCP 3. Infrmatin abut the NCK: The NCU 730.1 (6 FC 5 373-0AA00-0AA0) can be used with versin 1.3 SP3. Functin G643 (blck-internal smthing) has been released fr applicatins in the tl change area (e.g. ptimizatins fr appraching the tl change psitin). The functin has nt been released fr applicatins in the machining prcess. Functin G644 (smthing at max. pssible dynamics) has been released fr applicatins in the tl change area (e.g. ptimizatins fr appraching the tl change psitin). The functin has nt been released fr applicatins in the machining prcess. Sftware variant fr a max. f six axes: The default setting fr the number f axes is 3. The "Extended measurement" functin with distributed measuring input n the SINAMICS mdules is nt available (MEAC, MEASA, MEAWA). Siemens AG 2006 A&D MC RD 51 Page 3 f 12

NCU Sftware with HMI Embedded 1.3 SP3 Gaps in the channel sequence are nt permitted in systems with a maximum f tw channels. Access t drive data via system variable $nn_nn is nt enabled. The nly available system variables are thse transferred in telegram 116. ESR is nt enabled. $MN_MM_USER_MEM_BUFFERED is currently limited t abut 12200. The parts prgram memry can nly be extended when there is free SRAM displayed in MD18060. The relevant ptin must be set (+1 means an extensin by 2MB) and refers t the sum f: $MN_MM_U_FILE_MEM_SIZE[ 0 ]; 18352 -> cycles, part prgrams f end user $MN_MM_M_FILE_MEM_SIZE[ 0 ]; 18353 -> machine manufacturer's cycles ASUBs can nw be started alng the line f the 840Di functinality via the PROFIBUS PLC I/Os. Machine data settings must be selected by the same methd used n the 840Di system. There are n high-speed NCK I/Os mapped in DB10 f the PLC. Hwever, the ASUB start ptins used in earlier versins (i.e. frm DB10 r FC9 via PLC prgram) are still available. With a 31-axis sftware n an NCU 710.1 yu can use six ut f 31 axes and tw ut f 10 channels. Number f axes > 15 nly after request. WinSCP will be required fr an update withut TCU. Fr updating via TCU a USB full keybard is required (upper / lwer case switchver). The "ínstalldisk" tl can nly be used under WinXP. Machine data 10008 $MN_MAXNUM_PLC_CTRL_AXES is n lnger included in the data recrd. It has been replaced by MD19160. Fr upgrading use 512MB USB sticks, if pssible. Sme USB sticks d nt wrk. Read-in f drive series startups is cancelled frm time t time. Frequently when using NX mdules r higher versins. If tl data are missing after series startup read-in (created with NCK < 62.13.00), the file must be read in again withut deleting the NC. MD 10062 $mn_psctrl_cycle_delay must be zer. Check the available data backup. Machine data 32250 $ma_rated_utval[ ] must have value zer. IMD (integrated mnitring & diagnstic): Feedback in GUD variable _PM_MISSING_TOOL_REFRESH after writing the variables t "1" is updated nly after image change. Released NCK ptins: 6FC5800-0AA00-0YB0-1 axis / spindle in additin 6FC5800-0AC00-0YB0-1 perating mde grup (BAG) in additin 6FC5800-0AC10-0YB0-1 prcessing channel in additin 6FC5800-0AD00-0YB0-2 MB CNC user memry in additin 6FC5800-0AD10-0YB0-128 KB PLC user memry in additin 6FC5800-0AM00-0YB0 - prgram preprcessing 6FC5800-0AM01-0YB0 - travel t fixed stp (with frce cntrl) 6FC5800-0AM02-0YB0 - pair f synchrnized axes (Gantry axes) 6FC5800-0AM03-0YB0 - master-slave fr drive systems 6FC5800-0AM04-0YB0 - SINUMERIK NCK Runtime OA 6FC5800-0AM06-0YB0 - tangential cntrl 6FC5800-0AM08-0YB0 - cntur handwheel (restricted release) 6FC5800-0AM14-0YB0 - synchrnus spindle/multi-edge turning 6FC5800-0AM15-0YB0 - multi-axis interplatin (> 4 axes) 6FC5800-0AM16-0YB0 - spline interplatin fr three-axis prcessing 6FC5800-0AM17-0YB0 - spline interplatin fr five-axis prcessing 6FC5800-0AM18-0YB0 - plynmial interplatin 6FC5800-0AM20-0YB0 - master value cupling and curve tables 6FC5800-0AM21-0YB0 - invlute interplatin 6FC5800-0AM22-0YB0 - electrnic gears EG Siemens AG 2006 A&D MC RD 51 Page 4 f 12

NCU Sftware with HMI Embedded 1.3 SP3 6FC5800-0AM23-0YB0 - axial cupling in the machine crdinate system 6FC5800-0AM26-0YB0 - machining package milling 6FC5800-0AM27-0YB0 - transmit and peripheral surface transfrmatin 6FC5800-0AM28-0YB0 - inclined axis 6FC5800-0AM30-0YB0-5-axis machining package 6FC5800-0AM31-0YB0 - handling transfrmatin package 6FC5800-0AM34-0YB0 - scillatin, set-related and set-spanning 6FC5800-0AM36-0YB0 - synchrnized actins step 2 6FC5800-0AM41-0YB0 - Analysis f internal drive values (restricted release) 6FC5800-0AM43-0YB0 - crss-mde actins 6FC5800-0AM48-0YB0-3D tl radius cmpensatin 6FC5800-0AM50-0YB0 - tl management 6FC5800-0AM52-0YB0 - cntur mnitring via tunnel functin 6FC5800-0AM53-0YB0 - path length evaluatin 6FC5800-0AM55-0YB0 - sag cmpensatin, multi-dimensinal 6FC5800-0AM60-0YB0 - generatr peratin 6FC5800-0AN00-0YB0 - additinal languages 6FC5800-0AP01-0YB0 - manage netwrk drives 6FC5800-0AP02-0YB0 - SINUMERIK HMI cpy license OA 6FC5800-0AP03-0YB0 - SINUMERIK HMI cpy license CE 6FC5800-0AP04-0YB0 - wrkstep prgramming 6FC5800-0AP11-0YB0 - manual machine 6FC5800-0AP12-0YB0 - additinal 256 MB HMI user memry n CF card f the NCU 6FC5800-0AP13-0YB0 - identificatin and prcessing f residual material 6FC5800-0AP14-0YB0 - multiple clamping f different wrkpieces 6FC5800-0AP20-0YB0-3D-simulatin f finished wrkpiece 6FC5800-0AP21-0YB0 - milling simulatin (2D dynamic; 3D static) 6FC5800-0AP23-0YB0 - ShpMill, recrding (real-time simulatin f the current machining) 6FC5800-0AP24-0YB0 - ShpTurn, simultaneus recrding (real-time simulatin f the current machining) 6FC5800-0AP28-0YB0 - measuring cycles Released Cmpilecycles 6FC5800-0AM23-0YB0 - MCSC 6FC5800-0AM24-0YB0 - RESU 6FC5800-0AM40-0YB0 - CLC 6FC5800-0AM44-0YB0 - PACO 6FC5800-0AM62-0YB0 - TPM 6FC5800-0AM65-0YB0 - CLC free directin Functinal Imprvements and Further Develpments: NCK62.10.00 BRKdb10889 BRKdb10894 CHMdc09905 CHMdc10015 CHMdc10038 CHMdc10092 ERLde70346 ERLde73286 ERLde76920 ERLde79991 ERLde80015 ERLde80662 ERLde80686 ERLde80883 ERLde81078 ERLde81524 ERLde81534 ERLde81577 ERLde81624 ERLde81815 ERLde81837 ERLde81957 ERLde81965 ERLde82034 ERLde82046 ERLde82137 ERLde82142 ERLde82429 ERLde82448 ERLde82579 ERLde82711 ERLde82714 ERLde82719 ERLde82722 ERLde82732 ERLde82736 ERLde82963 ERLde83100 ERLde83148 ERLde83287 ERLde83480 ERLde83496 ERLde83506 ERLde83565 ERLde83566 ERLde83587 ERLde83608 ERLde83615 ERLde83635 ERLde83638 ERLde83706 ERLde83780 ERLde83872 ERLde84036 ERLde84239 ERLde84261 ERLde84350 ERLde84631 ERLde84803 ERLde84869 ERLde84959 ERLde85151 ERLde85519 ERLde85679 ERLde85785 ERLde85871 ERLde85883 MGLdm01384 MGLdm01386 MGLdm01397 Siemens AG 2006 A&D MC RD 51 Page 5 f 12

NCU Sftware with HMI Embedded 1.3 SP3 NCK62.11.00 BRKdb10965 CHMdc10137 CHMdc10177 ERLde80258 ERLde81730 ERLde82239 ERLde82445 ERLde82803 ERLde83751 ERLde84494 ERLde84672 ERLde84905 ERLde85805 ERLde86041 ERLde86336 ERLde86345 ERLde86356 ERLde86484 ERLde86500 MGLdm01337 MGLdm01385 NCK62.12.00 CHMdc10020 ERLde86119 NCK62.13.00 CHMdc10229 ERLde75417 ERLde77670 ERLde80579 ERLde80855 ERLde81530 ERLde82827 ERLde83612 ERLde83940 ERLde84160 ERLde84530 ERLde84884 ERLde84944 ERLde85004 ERLde86399 ERLde86479 ERLde86901 ERLde86932 ERLde87065 ERLde87083 ERLde87422 ERLde87426 ERLde87441 ERLde87664 ERLde87711 ERLde87788 ERLde87805 MGLdm01291 4. Infrmatin abut the PLC: Tl bx V01.03.01 is required. Parameterizatin f FB1 fr the machine cntrl panel must be checked. The actual quantity must be indicated. Drive data cannt yet be accessed via the PLC (NCVAR selectr). Activating the target cnfiguratin <> actual cnfiguratin functin causes the PLC t stp. Remedy: run the test in the user prgram (e.g. with the SIMATIC mdules FC125, FB125 in the crrespnding fault OBs). The PLC mdule IM153-2 MLFB 6ES7 153-2AA02-0XB0 cannt be used. Remedy: 6ES7 153-1AA03-0XB0 The PLC series startup file must be generated when the PLC is stpped. It cannt therwise be guaranteed that the PLC will switch t cyclic peratin when the data backup has been laded. The star / delta switchver functin with FC17 requires SINAMICS parameters. Cnditins: The relevant DDS/MDS must be set up in the drive. Drive parameters P827[0] P827[1] P827[n] must be set t different values. The cntactr is switched ver by applicatin: Drive parameter P833, bit 0=1 The pulses are disabled by the drive: drive parameter P833, bit 0=1 Use service interface X127 fr Step 7 nly. The machine cntrl panel (MCP) is perated n PROFIBUS r Ethernet. N mixed peratin! The 'Exchange bject' functin in the PLC hardware cnfiguratin has nt been released. 5. Infrmatin abut the SINAMICS drive: N autmatic cntrller ptimizatin The "Starter" tl is required fr prcessing the SINAMICS tplgy (presumably reslved with HMI Adv. 7.2 SP 1) and fr handling direct measuring systems. It is advisable t set parameter p9906 (tplgy cmparisn, "all cmpnents" level) t "2". This crrespnds t the "lw" level (cmparisn f cmpnent type and rder number). Can be changed when P9=1; then change the parameter and set P977=1 fr strage. If a SINAMICS cmpnent is replaced and the sftware upgraded, the firmware release must be checked and, where necessary, the riginal firmware release restred. (Key wrd: Macr 150399) Firmware releases can be checked in the fllwing parameters: Cntrl unit R18 Firmware release f CU Infeed R128 Firmware release f infeed Drive MD R128 Firmware release f pwer sectin R148 Firmware release f sensr mdule The startup macrs have been changed (see separate descriptin). Siemens AG 2006 A&D MC RD 51 Page 6 f 12

NCU Sftware with HMI Embedded 1.3 SP3 Fr the time being, the starter is still required fr determining the mtr cdes. Mains vltages: Fr smth peratin in the target cuntry the fllwing parameters must be set in the specified rder: P010 = 1 P210 = rated mains vltage in the target cuntry P211 = rated mains frequency in the target cuntry P340 = 1 P3410 = 4 P3900 = 3 Save RAM t ROM Pwer ff the system; pwer it n again n the target netwrk nly. With the next ON cmmand at ALM a netwrk identificatin is run and the determined values are saved prtected against pwer failure. SINAMICS aut cnfiguratin supprts max. 9 measuring systems n an IDC. Fr systems with mre than 9 measuring systems we recmmend the prcedure using a starter. 6. Infrmatin abut HMI Embedded: The HMI Embedded sftware V07.10.87 is started autmatically as a cmpnent f the NCU sftware 1.3 SP3 in the pwer-up f the NCU7x0. HMI Embedded is als referred t as an "internal HMI". HMI Embedded can be perated nly via a cntrl panel with TCU cnnected via Ethernet t X120 n the NCU7x0. The cnfiguring data such as PLC message and alarm texts and HMI ptin package ("Wizard") must be stred n the CF card in the NCU in the apprpriate directries under /card/user/sinumerik/hmi/... r /card/em/sinumerik/hmi/... (see dcumentatin IM2, BE1). The file system n the CF card can be accessed in "nline" mde nly, i.e. when the NCU is running. The data can be transferred either by means f a USB stick r netwrk link via the HMI peratr interface (startup / HMI area) r by means f a netwrk link and the WinSCP tl. IMPORTANT: File names f cnfiguring files must nrmally be written in lwer case letters. Display MD 9990 SW_OPTIONS has n significance. All HMI ptins must be activated thrugh license management. The ptin "Additinal 256MB HMI user memry n CF card" is required t be able t stre part prgrams and archives n the CF card ("lcal drive"). Attentin: An NCK general reset deletes the ptin and renders the "lcal drive" inaccessible until the ptin is set again. Existing data stred n the card are nt affected. If yu are perating an NCU withut TCU (i.e. with HMI Advanced n PCU 50), it is advisable t deactivate HMI Embedded. Yu can d this by executing cmmand "sc disable hmi" in the service shell. A license key can nly be entered when sftkey "all licenses" was activated nce. Drive archives can nw be created and read in at SINAMICS cnfiguratins with NX mdules. SINAMICS mdule TM15 is nw supprted. 6.1 Limitatins in HMI Embedded: Muse peratin is nt supprted, peratin via tuch panel is nt permissible. Cpying a file t CF card by verwriting an existing file with the same name will cause an "internal errr" message. The file with the same name must be deleted befre. Display MD 9210 USER_CLASS_WRITE_ZOA is nt active fr "active wrk ffset" in the Parameter area. Display MD 9900 MD_TEXT_SWITCH des nt have any effect. When the Prgram r Services area is active, sftkey "USB Frnt" will nt autmatically be highlighted in black by cnnecting a USB stick, but access t the USB stick is pssible nevertheless. Prcessing f parts prgrams frm a USB data carrier (external prcessing, EXTCALL) is nt recmmended, because the USB data carrier is nt prtected against remval by accident. Siemens AG 2006 A&D MC RD 51 Page 7 f 12

NCU Sftware with HMI Embedded 1.3 SP3 All prjected netwrk drives (access t server via Ethernet) must be permanently accessible during the runtime f the HMI Embedded. Fr the startup f the SINAMICS drives, an external HMI Advanced 7.2 SP1 r start-up tl 7.2 is required (the CD SINUCOM includes the start-up tl). Prcessing frm external surces / EXTCALL is nly permissible with single-channel machines. Ladable cmpile cycles cannt be backed up r read in using NC series startup archive. Ladable cmpile cycles are stred n the CF card f the NCU and retained in case f NC memry reset. They can be handled like HMI cnfiguring data. In a parts prgram with EXTCALL calls, there must be at least ne ther NC blck between tw sequential EXTCALL calls with a prcessing duratin f at least ne secnd. When very big files are saved n CF card, the message "Please wait File being flashed" will be displayed. This message must be acknwledged by pressing the Recall buttn. If yu want t switch ff the cntrl after having saved the file, yu will have t wait fr ne secnd fr each MB file size. Drive alarms that ccur immediately after the pwer-up are nt displayed frmatted. After reading in a NC series startup archive, an explicit restart f the HMI is required, e.g. thrugh NCK reset r peratin with CTRL + Q, Enter It is nt pssible t integrate a user bt screen. After a 0-1-0 edge change f PLC interface signal DB19.DBX0.6, the message "Crash lg fund versin V24" will be displayed after each HMI bt. Remedy: Delete file _ac_lgp.bin under path siemens/sinumerik/hmi. 7. Infrmatin abut the NCU Base sftware: The Linux perating system f the NCU7x0 is als referred t as the NCU Base sftware, similar t the PCU Base sftware fr the PCU 50. Yu will find the relevant dcumentatin in IM7 n the DVD-ROM. The NCU base sftware ensures the start amng ther things f the NC, PLC, and HMI sftware during pwer-up as well as the bting f the TCU if it is present. The NCU Base sftware is user-riented, i.e. yu must lg in and enter a passwrd in rder t acquire specific access authrizatin. This current lgin and passwrd prtectin is nly relevant fr accessing a Linux service shell r the CF card using WinSCP. Fr startup and servicing activities, the lgin ID is "manufact" and the passwrd "SUNRISE" (case-sensitive!). T pen the Linux service shell n the TCU, press keys "Area switchver" and "Recall" (F10 and F9) simultaneusly, then "Scan fr Servers", "2" r bt frm the USB service system. Fr access via the netwrk using WinSCP, enter the abvementined lgin and passwrd n the "Sessin" screen. This lgin prcedure als applies after the NCU7x0 has bted frm a USB stick with the NCU service system prvided that executable NCU sftware is installed n the CF card. If this is nt the case (e.g. if the CF card is empty), enter the lgin ID "admin" and passwrd "SUNRISE". Yu can display a list f the syntax f all available service cmmands in the service shell by running cmmand "sc help". Imprtant system and netwrk settings in the NCU Base sftware are preset in file basesys.ini in directry /card/user/system/etc and can be mdified in this file. Changes t netwrk settings via the HMI Embedded peratr interface (Startup area / Lgical Drives) are als stred in file basesys.ini. Siemens AG 2006 A&D MC RD 51 Page 8 f 12

NCU Sftware with HMI Embedded 1.3 SP3 8. Infrmatin abut technlgy cycles: NCU sftware 1.3 SP3 includes the technlgy cycles (standard cycles) 06.05.17.00 in an installable frm. Installing the technlgy cycles: Step 1 - read in archives Read in the necessary archive files: cyccust_gr.arc cyccust_uk.arc cycles.arc cycmill.arc cycturn.arc defines.arc ;*Archive fr user cycles German ;*Archive fr user cycles English ;*Archive with all standard cycles (milling and turning) ;*Archive with all milling cycles ;*Archive with all turning cycles ;*Archive with definitin files In the "Services" area, select sftkey "Prgram data" and navigate t "Cycle archive" with cursr keys; pen with Input key. In the "Cycle archive" area, navigate t "Standard cycles" with cursr keys; pen with Input key. Read in the necessary archive files by selecting the vertical sftkey "Read in archive". Nte: The archive files must be selected and read in individually. Once all the relevant archive files have been read in, yu must perfrm an NCK reset by selecting sftkey "NCK Reset" in the "Startup" area. Step 2 - activate definitin files In the "Prgram" area, select ETC key "> t g t the 3rd level. On this level, select sftkey "Definitin files", then select the definitins individually and activate with sftkey "Activate". Step 3 - activate sftkey "Swivel cycle" in "Startup" area In the "Prgram" area, pen "Standard cycles" file "cmmn.cm with the Input key and delete the semicln in line ;SC616 = STARTUP.COM Then clse the file by selecting sftkey "Clse editr". Then select sftkey "NCK Reset" in the "Startup" area. Step 4 - activate sftkey "Thread recutting" in "Machine" area "Jg" In the "Prgram" area, pen "Standard cycles" file "cmmn.cm with the Input key and delete the semicln in line ;SC108 = MA_JOG.COM Then clse the file by selecting sftkey "Clse editr". Then select sftkey "NCK Reset" in the "Startup" area. 9. Infrmatin abut the measuring cycles: NCU sftware 1.3 SP3 includes the measuring cycles 06.03.29.00 in an installable frm. Installing the measuring cycles: Step 1 - machine data settings The fllwing machine data apply fr the applicatin f Siemens standard and measuring cycles. (1) Machine data (memry-cnfiguring) fr Glbal User Data (GUD): MD 18130: MM_NUM_GUD_NAMES_CHAN=130 (2) Machine data (memry-cnfiguring) fr number f cycles and number f transfer parameters MD 18180: MM_NUM_MAX_FUNC_PARAM=800 Siemens AG 2006 A&D MC RD 51 Page 9 f 12

NCU Sftware with HMI Embedded 1.3 SP3 (3) additinal machine data fr measuring cycles MD 11420: LEN_PROTOCOL_FILE=5 (maximum file size fr prtcl file, set in KB) MD 28082: MM_SYSTEM_FRAME_MASK Bit0 und Bit5 =1 (system frames fr scratching and cycles) Step 2 - read in archives Read in the necessary archive files: cyccust_gr.arc ;*Archive fr user cycles German cyccust_uk.arc ;*Archive fr user cycles English mcycles.arc ;*Archive with all measuring cycles (milling and turning) mcycmill.arc ;*Archive with all measuring cycles fr milling mcycturn.arc ;*Archive with all measuring cycles fr turning defines.arc ;*Archive with definitin files (GUD5.DEF, GUD6.DEF, GUD7_MC.DEF) jgmcyc.arc ;*Archive with all measuring cycles fr measurements in Jg In the "Services" area, select sftkey "Prgram data" and navigate t "Cycle archive" with cursr keys; pen with Input key. In the "Cycle archive" area, navigate t "Measuring cycles" with cursr keys; pen with Input key. Read in the necessary archive files by selecting 1st vertical sftkey "Read in archive". Nte: The archive files must be selected and read in individually. Once all the relevant archive files have been read in, yu must perfrm an NCK reset by selecting sftkey "NCK Reset" in the "Startup" area. Step 3 - activate definitin files In the "Prgram" area, select ETC key "> t g t the 3rd level. On this level, select sftkey "Definitin files", then select definitins GUD5.DEF, GUD6.DEF and GUD7.DEF individually and activate with sftkey "Activate". Step 4 - activate access sftkeys "Measurement turning" and "Measurement milling" fr supprt In the "Prgram" area, pen "Standard cycles" file "cmmn.cm with the Input key and delete the semicln in line ;SC326 = AEDITOR.COM ;* SK "Measurement Turning" ;SC327 = AEDITOR.COM ;* SK "Measurement Milling" Then clse the file by selecting sftkey "Clse editr". Then select sftkey "NCK Reset" in the "Startup" area. Step 5 - activate sftkey "Measuring cycles" in "Startup" area In the "Prgram" area, pen "Standard cycles" file "cmmn.cm with the Input key and delete the semicln in line ;SC617 = STARTUP.COM Then clse the file by selecting sftkey "Clse editr". Then select sftkey "NCK Reset" in the "Startup" area. Siemens AG 2006 A&D MC RD 51 Page 10 f 12

NCU Sftware with HMI Embedded 1.3 SP3 10. Ntes n the cycles (ISO cycles) fr the "Online ISO Dialect Interpreter": NCU sftware 1.3 SP3 includes the ISO cycles 06.05.02.00 in an installable frm. Installing the ISO cycles: Installatin f the ISO cycles requires previus startup f the standard cycles. Befre yu begin the startup prcess, yu shuld ensure that the existing status is saved t an archive; read ut a series startup archive if necessary. Dcumentatin: ISO dialects fr SINUMERIK 6FC5297-6AE10-0APx Prgramming Manual ISO Milling 6FC5298-6AC20-0BPx Prgramming Manual ISO Turning 6FC5298-6CA00-0BGx Step 1 machine data settings: Yu can activate the Online ISO Dialect Interpreter with machine data 18800 $MN_EXTERN_LANGUAGE. The language types ISO dialect M (Milling) r T (Turning) can be selected via machine data 10880 $MN_EXTERN_CNC_SYSTEM. Step 2 - read in archives ismill.arc ;*Archive with all ISO cycles fr milling isturn.arc ;*Archive with all ISO cycles fr turning defines.arc ;*Archive with definitin file (GUD7_ISO.DEF) See "Ntes n the Technlgy Cycles" abut hw t prceed fr reading in the archive files. In the fllwing we prvide an verview f the path structure n CF card in which the files fr the ISO cycles are stred. siemens/ sinumerik/ cycles/ isc/ hlps/ lngs/ prg/ defines.arc ismill.arc isturn.arc versins.xml prg.cfs prj/ startstp.sh versins.xml prj.cfs versins.xml ;help files ;language files ;includes archives fr ISO cycles ;includes GUD7_ISO.DEF ;includes ISO cycles fr milling ;includes ISO cycles fr turning ;XML file including the versin number f the ISO cycle archives ; zipped prg/ flder ;cnfiguratin ;script file fr linking the sub flders ;XML file including the versin number ;zipped prj/ flder ;including the versin number f the ISO cycles and archives Step 3 - activate definitin files Activate definitin file GUD7.DEF. See "Ntes n the Technlgy Cycles" abut hw t prceed fr activating the definitins. Siemens AG 2006 A&D MC RD 51 Page 11 f 12

NCU Sftware with HMI Embedded 1.3 SP3 List f G cdes with the relevant shell cycles and technlgy cycles: Milling: G cde Shell cycle Siemens technlgy cycles G05 CYCLE305 G08 CYCLE308 G10.6 CYCLE3106 G22 CYCLE322 G23 CYCLE323 G27 CYCLE328 G28 CYCLE328 G30 CYCLE330 CYCLE396 G71.1 / 72.2 CYCLE3721 G81 CYCLE381M CYCLE82 G82 CYCLE381M CYCLE82 G85 CYCLE381M CYCLE85 G86 CYCLE381M CYCLE88 G89 CYCLE381M CYCLE85 G83 CYCLE383M CYCLE83 G73 CYCLE383M CYCLE83 G84 CYCLE384M CYCLE3841 G74 CYCLE384M CYCLE3841 G76 CYCLE387M CYCLE86 G87 CYCLE387M CYCLE861 Turning: G cde A/B/C Shell cycle Siemens technlgy cycles G05 CYCLE305 G10.6 CYCLE3106 G22 CYCLE322 G23 CYCLE323 G27 CYCLE328 G28 CYCLE328 G30 CYCLE330 CYCLE396 G50.2 / 51.2 CYCLE3512 G70 / 70 / 72 CYCLE370T G71 / 71 / 73 CYCLE371T CYCLE395 G90 / 77 / 20 CYCLE371T G72 / 72 / 74 CYCLE372T CYCLE395 G94 / 79 / 24 CYCLE372T G73 / 73 / 75 CYCLE373T G74 / 74 / 76 CYCLE374T CYCLE375T G75 / 75 / 77 CYCLE374T CYCLE375T G76 / 76 / 78 CYCLE376T CYCLE398 G92 / 78 / 21 CYCLE376T CYCLE398 G83 CYCLE383T CYCLE375T G87 CYCLE383T CYCLE375T G84 CYCLE384T CYCLE84 G88 CYCLE384T CYCLE84 G85 CYCLE385T CYCLE375T G89 CYCLE385T CYCLE375T Siemens AG 2006 A&D MC RD 51 Page 12 f 12