SIMOTION New functions of version V4.1 SP2
SIMOTION
V 4.1 SP2 of the contents has been available since September 2008. The most important new functions are as follows: Improvement of handling with IBN and diagnostics Easy upgrade: upgrade by USB stick,... Comparison of the project: fast and detailed detection and compensation of the differences. Interconnection overview: find quickly relations in the object model. Extended download in RUN: technology objects, Motion Tasks Task Trace: effective fault localization/optimization in the user program. without SCOUT: significant expansion in the SIMOTION web interface. New functions New ST editor: efficient editor under preparation C240 PN: new hardware, supported by V4.1 SP2 for the first time D445-1: new hardware, supported by V4.1 SP2 for the first time Page 3/47
SIMOTION
Simplified upgrading (1) Machine producer SCOUT environment Machine operator No SCOUT environment SCOUT project Create upgrade data Record on storage medium archive IT Diag USB stick MMC/CF Advantage: can be realized by the final customer s staff (maintenance staff) SCOUT is not necessary on site Page 5/47 upgrade
Simplified upgrading (2) Task definition An upgrade of the machine (with the machine operator) has to be realized SCOUT or PC are not available The customer s staff (maintenance staff) must be able to do the upgrade Solution new function upgrade data Create upgrade data: Realization with SCOUT (after making the changes in the project) data set (archive) can contain one or several controls or even several projects data contain everything that can be run on SIMOTION, including SINAMICS-Integrated. Example of the upgrade media: Even possible without SCOUT via external update program Media: CF/MMC, USB stick, IT Diag CF/MMC: only the upgrade data of the device IT Diag, USB stick: all : The CPU to be upgraded already requires a FW version of at least V4.1 SP2 CF/MMC: plug in switch on upgrade process is executed IT Diag: upgrade via existing Ethernet/Internet connection USB stick: the same USB stick can be used to upgrade all controls being stored in the archive The runtime licences remain the same for all variants Page 6/47
Simplified upgrading (3) SCOUT project Machine producer SCOUT environment The machine producer can also use directly the new upgrade possibilities by means of SCOUT IT Diag USB stick MMC/CF Page 7/47 upgrade
SIMOTION
Load project from the device Upload in case of missing or not current project Upload: Upload without project project is not available on the PU. The whole content of the control (TO s, programs, variables) are uploaded Upload with existing project The project is not online consistent Update of all objects via Load to PU Individual upload (object-granular) The project is not online consistent Adaptation via project comparison (will be indicated later) Storing additional data on the device For the upload and the project comparison, additional data have to be stored on the target device before realizing the upload. Advantage: Easy adaptation to the control (consistence) Page 9/47
Project comparison Project comparison: Possible comparisons: Devices in one common or in different OFFLINE projects OFFLINE device in a project with real (ONLINE) device Functions: Display of the differences concerning device, TO, program,. Detailed comparison of source target Compensation of the differences Advantage: Quick comparison of two projects with display of the differences (where, what exactly) Quick and safe compensation of differences Page 10/47
Comparison partners Object Comparison attributes Adaptation of the object Object attributes Detailed adaptation SIMOTION Page 11/18
TO comparison in expert list Comparison functions are also possible in TO expert list Page 12/47
Online Multiuser Operation - light Several users are working on the same project on a CPU. objects and sources can be loaded separately. With a project comparison and especially with the possibilities of adaptation, the changes of a colleague can be accepted in your own project status. Adaption Adaption Schematic representation of the online multiuser operation Page 13/47
Interconnection overview Interconnection overview: Representation of all object interconnections on one device Representation of overlapping object interconnections Detailed representation of object interconnection Page 14/47 on the input side and on the output side Advantage: quick overview of the existing objects (TO s) and their relations to each other (interconnections) Advantage: Schnelle overview der vorhandenen Objekte (TO s) und ihrer Beziehungen (Verschaltungen)
Load changes easily (1) Improvement for the download Expanded download dialog Separate initialization of data during the download (in the STOP mode) Download of subsets Also usable in the RUN mode CPU without drive objects even if the sources are not consistent Sources even if technology objects are not consistent Also without HW config Page 15/47
Load changes easily (2) Control of MotionTasks from SCOUT Important for download in the RUN mode Running Motion Tasks cannot be loaded during the RUN mode Active MotionTasks will stop and then restart after the download Via device diagnostics -> Task Manager Selectable in the debug operation Page 16/47
Task Trace Task Trace: The sequence of the single tasks and user events (generated by a function command) are represented in a graph Configuration of the task trace via IT Diag Start of the SIMOTION Task Trace via SCOUT device diagnostics, IT Diag or via user program (system functions) Start of SIMOTION Task Profiler Via SCOUT device diagnostics via IT Diag Advantages: It becomes easier to understand and to control the interactions of the programs/tasks Page 17/47
SIMOTION Page 18/18
Generate diagnostics data Generate diagnostics data: Reading out diagnostics data for system and application diagnostics data sind buffer of SIMOTION buffer of SINAMICS Integrated Queued SIMOTION TO alarms Retain data shots of SIMOTION Additional analysis data for the development Maintenance staff need screw driver and PC Screw driver operator control action on the CPU diagnostics data on CF/MMC PC diagnostics data from CF/MMC for OEM or for Siemens analysis. Storing of the diagnostics data can also be started via IT Diag Advantages: Generation of diagnostics information without SCOUT for a further analysis HW exchange including saving and restoring the retain data without SCOUT Page 19/47
SIMOTION
SCOUT - New ST editor (1) New Structured Text Editor Offers the present functionality plus new comfort functions : Automatic indent/outdent Later formatting /Automatic indent (Ctrl+Alt+F8) Zooming (Ctrl+mouse wheel) Indicate pair of parentheses Show/hide blank character and tabulators Vertical lines for indent steps User bookmarks Select columns Page 21/47
SCOUT - New ST editor (2) Auto-complete For keywords, data types, local variables and constants, POUs, TOs. To be activated via Ctrl+space bar or, with structures, automatically after the input of the point (e.g. axis_1a. +p -> pathsyncmotion) Folding (show/hide blocks) Page 22/47
SCOUT - Online / Offline View Display of online- /offline values in TO dialogs Colored field shows which values are visible YELLOW Online values of the TO BUE Offline values of the TO Page 23/47
SCOUT - new assistants Setting of the brake behavior in case of TO alarm Selection of the brake behavior of the axis is realized via an assistent. Can be applied to SINAMICS S120, MASTERDRIVES and SIMODRIVE drives. Page 24/47
SCOUT - new assistants Presetting of dynamic values The dynamic values of jerk and acceleration are calculated and set by a default setting of velocity and ramp-up time. Page 25/47
SCOUT - Expansion of accessible nodes Setting of the PU/PC interface is possible directly from the dialog Automatic setting of the Ethernet interface Direct indication of an IP address If a router was in between, you would not see the device Load project from card and open it It is possibly necessary to make settings in NetPro to go online Page 26/47
SCOUT - Further expansions Variable comments as tool tip Comments from variable declaration tables I/O-Var, glob. Var, variables from MCC and LAD/FBD sources and POUs (POE = Program Organizations Unit program, FB or FC) Display as tool tip when it is used in MCC and LAD/FBD POUs Page 27/47
SIMOTION
without SCOUT WEB Service WEB Service overview : Access via WEB-Browser Individual configuration of the displayed TOs and system variables Identical functionality as for service overview in SCOUT Advantage: /analysis without SCOUT Remote access via WWW Page 29/47
without SCOUT WEB status/control VAR WEB status/control VAR : Access via WEB-Browser Individual configuration of the table Access to all SIMOTION variables Status and control is possible Advantage: /analysis without SCOUT Remote access via WWW Page 30/47
without SCOUT WEB Trace WEB Trace : Access via WEB-Browser Individual trace configuration (function as in SCOUT) Graphic representation and multiple possibilities of evaluation Advantage: /analysis and optimization without SCOUT Remote access via WWW Page 31/47
SIMOTION
platforms Controller C240 PN (under preparation) Same performance/memory configuration like C240 (i.e. factor 2.5 faster than C230, factor 1.8 faster than D435) PROFINET interface with 3 ports, in addition to the already existing industrial Ethernet interface No analog drive interface, no encoder interfaces Spare parts are not compatible with C240 or C230-2 Page 33/47
platforms SIMOTION C240 / C240 PN Expanded user memory: 35 MB User RAM (previously: 25 MB) SIMOTION P Expanded user memory: Up to 100 MB User RAM (previously: 24 MB), 28 MB System RAM Settings via Simotion P Control Manager Page 34/47
- Plattformen SIMOTION D Expanded user memory: D425/D435: 35 MB User RAM (previously: 25 MB) D445: 70 MB User RAM (previously: 50 MB) Own operating memory of 20 MB for Java applications Introduction of the 1 Gigabyte CF card (previously: 512 MB) Has been delivered since 05/08, applicable for all FW versions With V4.1 SP2, 1 GB can be used With older FW versions, 512 MB can be used Entries for SINAMICS diagnostics buffer are added at the end of the SIMOTION diagnostics buffer. Page 35/47
- Plattformen SIMOTION D New Control Unit D445-1 (under preparation) Factor 1.3 faster compared with D445 Double fan module for higher availability of the D445-1 Same interfaces, memory capacity and connection system as D445 The D445-1 is upward compatible (from V4.1.2.x on) and can be applied with D445. Page 36/47
SIMOTION
Expansions with SIMOTION D SINAMICS safety functions via PROFIsafe Release for SINAMICS -Integrated even for D410 PROFIsafe with SIMATIC S7 F-CPU and SIMOTION D4x5 Activation of Integrated Extended Functions also via safe communication "PROFIsafe with PROFIBUS" (up to V4.1 HF6, this was only possible via terminal connections of module TM54F). Control (F-logic) is realized via SIMATIC F-CPU, which is connected to PROFIsafe via PROFIBUS (e.g. a CPU 317F-2 DP or also an ET 200S F-CPU with DP master connection module) Maximum number of servo-axes with safety integrated extended functions for each CU: SIMOTION D4x5: 5 Controller extension CX32: 5 (4 with V4.1 HF6) Page 38/47
Expansions with SIMOTION D Topologies PROFIsafe with S7 F-CPU and SIMOTION D4x5 Routing to the integrated SINAMICS S120 drives (already with V4.1 SP1 HF6) Routing to the external SINAMICS S120 drives (via second PROFIBUS interface) Page 39/47
SIMOTION
Expansions of Motion Control Presetting of the control bits in STW1 of the axis telegram by application with _disableaxis() (disablemode:=state_machine_control_by_application) the control bits in STW1.Bit0 - STW1.Bit6 can be set directly via the command _setaxisstw(), without the TO checking the correctness regarding the PROFIdrive Profile state machine e.g, to stop large drives with closed brake in a remagnetized state and to restart them quickly after the release For further information, please refer to the documentation basis functions and system functions_tp_referencelist Control bits in STW of the CU telegram by application Access function _setdriveobjectstw to control word of tel. 39x (DO1), analogous to the access functions with axis TO. You can set those bits in the STW1_device of telegram 39x that are freely usable or not supported by SIMOTION-RT Application: e.g. for applicative time synchronistation SIMOTION-SINAMICS For further information, please refer to the documentation basis functions and reference list of the devices Page 41/47
Expansions of Motion Control Global measuring inputs even on CX32 and CU320/CU310 Global measuring inputs (measuring event with time stamp) can also be used on CX32 and S120 (CU320, CU310) in connection with SIMOTION P, C and D. Page 42/47
SIMOTION
Documentation Signal flow charts for servo part of the axis TO Page 44/47
Documentation Signal flow charts for servo part of the axis TO Page 45/47
Utilities & Applications New contents of SIMOTION Utilities & Applications V4.1 SP2 new FAQ`s available e.g. for the CX32 configuration, the configuration of driverelated peripherals, the time synchronization SIMOTION- SINAMCS Expanded scripts Expanded examples and a new library LDPV1 with important functions for the SINAMICS connection. Page 46/47
You can find further detailed information In the document Simotion_New_Functions_V412.pdf Thank you very much Siemens AG I DT MC Frauenauracher Str. 80 D-91056 Erlangen Fax:+49-9131-98-1297 mailto: applications.erlf@siemens.com