Installation Instructions Kinetix 6000 and Shunt Module Catalog Numbers 2094-AMxx, 2094-BMxx 2094-AMxx-S, 2094-BMxx-S 2094-BSP2 Topic Page About This Publication 1 Important User Information 2 Before You Begin 3 Installing the Kinetix 6000 Drive Modules 4 Additional Resources 8 About This Publication This publication provides installation instructions for modules that mount to the Kinetix 6000 power rail. These include the axis module (AM), shunt module (SM). For the slot filler module installation instructions, refer to the Kinetix 6000 Slot Filler Module Installation Instructions, publication 2094-IN006. For information on installing the Kinetix 6000 drive system, refer to the Kinetix 6000 Multi-axis Servo Drive User Manual, publication 2094-UM001. For installation information regarding equipment and accessories not included here, refer to Additional Resources on page 8 or the information available for those products. 1
2 Kinetix 6000 and Shunt Module Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING ATTENTION SHOCK HAZARD Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. Identifies information that is critical for successful application and understanding of the product. Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you to identify a hazard, avoid a hazard, and recognize the consequences. Labels may be located on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD Labels may be located on or inside the equipment, for example, a drive or motor, to alert people that surfaces may be at dangerous temperatures. Allen-Bradley, Kinetix, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
Kinetix 6000 and Shunt Module 3 Before You Begin Remove all packing material, wedges, and braces from within and around the components. After unpacking, check the item name-plate catalog number against the purchase order. Drive Component Box Contents Drive Component (AM) Shunt Module (SM) Ships With Wiring plugs for motor power (MP) and motor/resistive brake power (BC). Wiring plug header for safe-off (SO) connector and motion allowed jumper. Installation Instructions, publication 2094-IN004. Wiring plug for an external shunt resistor (RC). Wiring plug for the thermal switch (TS). Installation Instructions, publication 2094-IN004. Motor and auxiliary feedback and I/O connectors are not provided. Refer to the Kinetix Motion Control Selection Guide, publication GMC-SG001, for connector kit catalog numbers. The integrated axis module (IAM) must be positioned in the leftmost slot of the power rail. Position your axis modules (AM), shunt module (SM), and slot filler modules (PRF) to the right of the IAM. The SM must be installed to the right of the last AM. Only slot filler modules may be installed to the right of the SM. Do not mount the SM on power rails with a follower IAM. Common-bus follower IAMs will disable the internal, rail mounted, and external shunt modules. ATTENTION This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. You are required to follow static control precautions when you install, test, service, or repair this assembly. If you do not follow ESD control procedures, components can be damaged. If you are not familiar with static control procedures, refer to Allen-Bradley publication 8000-4.5.2, Guarding Against Electrostatic Damage or any other applicable ESD Protection Handbook.
4 Kinetix 6000 and Shunt Module Installing the Kinetix 6000 Drive Modules These procedures assume you have mounted your power rail and integrated axis module (IAM). Each power rail accommodates one IAM and up to seven additional modules (either axis or shunt). You must mount a slot filler in any slot not occupied by another module. SHOCK HAZARD To avoid personal injury due to electrical shock, place a slot filler module (catalog number 2094-PRF) in any empty slot on the power rail. Any power rail connector without a module installed will disable the Kinetix 6000 system, however control power will still be present. Determining Mounting Order Mount axis modules according to ampere rating (highest to lowest) from left to right starting with the highest ampere rating. Module Mounting Order Highest Power Utilization or Amp Rating Lowest Power Utilization or Amp Rating 2094-AC09-M02 2094-AM02 2094-AM02 2094-AM02 2094-AM01 2094-AM01 Shunt Module 2094-BSP2 Slot Filler Module 2094-PRF ATTENTION To avoid damage to the power rail during installation, do not remove the protective boots until the module for each slot is ready for mounting.
Kinetix 6000 and Shunt Module 5 Mounting the Modules Follow these steps to mount the IAM, AM, SM, and PRF modules. All modules mount to the power rail using the same technique (integrated axis module is shown). 1. Remove the protective boots from the power rail connectors. The IAM must be positioned in the leftmost slot of the power rail. Position your axis modules, shunt module, and slot filler modules to the right of the IAM. 2. Determine the next available slot and module for mounting. 3. Remove the label (applied to back and side of module) covering the pins that mate with the power rail. ATTENTION To avoid damage to the pins located on the back of each module (IAM, AM, SM, and PRF) and to make sure that module pins mate properly with the power rail, hang modules as shown in Steps 4...7. The power rail must be mounted vertically on the panel before hanging modules on the power rail. Do not mount modules if the power rail is horizontal. 4. Hang the mounting bracket from the slot on the power rail. Mounting Bracket Power Rail Slot Slots for additional axis modules, shunt module, or slot filler. Power Rail
6 Kinetix 6000 and Shunt Module 5. Pivot module downward and align the guide pins on the power rail with the guide pin holes in the back of the module. Pivot module downward and align with guide pins. Guide Pin Holes Guide Pins (rear view) Power rail (side view) in upright vertical position. (side view) TIP The IAM can have two or three power rail connectors and guide pins, the AM can have one or two, all other modules have one. 6. Gently push the module against the power rail connectors and into the final mounting position. Bracket secured in slot. Power Rail
Kinetix 6000 and Shunt Module 7 7. Use 2.26 Nm (20 lb-in) torque to tighten the mounting screws. Bottom front view of double-wide IAM or AM (AM is shown). Bottom front view of single-wide AM, SM, or PRF (AM is shown). Mounting Screws There are two mounting screws when mounting 2094-AC32-M05, -BC04-M03, and -BC07-M05 (double-wide) IAMs and 2094-AM05, -BM03, and -BM05 (double-wide) AMs. 8. Repeat Steps 1...7 for each AM, SM, or PRF module. Replacing Kinetix 6000 Drive Components For Kinetix 6000 drive component removal and replacement procedures, refer to the Kinetix 6000 Multi-axis Servo Drive User Manual, publication number 2094-UM001.
Additional Resources The following documents contain additional information concerning related Allen-Bradley products. For Read This Document Publication Number Information on installing, configuring, startup, troubleshooting, and applications for your Kinetix 6000 servo drive system Kinetix 6000 User Manual 2094-UM001 Information on the installation of your Kinetix 6000 power rail Kinetix 6000 Power Rail Installation Instructions 2094-IN003 Information on the installation of your Kinetix 6000 slot filler module Kinetix 6000 Slot Filler Module Installation Instructions 2094-IN006 Information, examples, and techniques designed to minimize system failures caused by electrical noise Specifications, motor/servo-drive system combinations, and accessories for Kinetix motion control products Online product selection and system configuration tools, including AutoCAD (DXF) drawings For declarations of conformity (DoC) currently available from Rockwell Automation System Design for Control of Electrical Noise Reference Manual EMC Noise Management DVD Kinetix Motion Control Selection Guide Rockwell Automation Configuration and Selection Tools website Rockwell Automation Product Certification website GMC-RM001 GMC-SP001 GMC-SG001 A glossary of industrial automation terms and abbreviations Rockwell Automation Industrial Automation Glossary AG-7.1 http://www.ab.com/ e-tools http:// www.rockwellautomation. com/products/certification You can view or download publications at http://literature.rockwellautomation.com. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative. 8 PN 313666-P04 Supersedes Publication 2094-IN004C-EN-P September 2005 Copyright 2006 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.