SERVICE PARTS MANUAL

SERVICE PARTS MANUAL DX SERIES SNOW PLOW FOR SERIES SNOW PLOWS SERIAL NUMBERS AFTER DX0000 00 Sno-Way International 0G

TABLE OF CONTENTS Page HYDRAULIC SYSTEM (DX)... POWER PACK FRAME... 3 BLADES... LIFT CYLINDER... ANGLE CYLINDER (DX)... HYDRAULIC POWER UNIT (DX)... ENGINE, VEHICLE & POWER PACK WIRING... CONTROLLER (DX)... CONTROL BOX (DX)... 3 CONTROL BOX (DX)... 4 WIRING HARNESS (DX)... WIRE HARNESS (DX)... CONTROLLER (JOYSTICK) (DX)... CONTROLLER STAND (DX)... NUMERICAL INDEX... 0 PARTS LIST INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine. Record the Serial Number in the space provided in your Owner s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame. "Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY". The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product. ITEM PART NO. DESCRIPTION QTY. 003 O-ring 00 Elbow 3 3003 Capscrew, Hex.,3/"-NC x /"

HYDRAULIC SYSTEM (DX) 4 3 3 ITEM PART NO. DESCRIPTION QTY. 0 HYDRAULIC POWER UNIT ASS Y (See Pg for breakdown)... 0 O-ring... 4 3 Elbow, 0... 4 00 Assembly, Flow Regulator... 000 Elbow, 0... 3 0004 Hose, Hydraulic... 4 Hose, Hydraulic... 00 Plug, Breather... 0000 Washer, Lock, 3/"... 00 Cap Screw, Hex, 3/"- x 3/4"... 000 Elbow, 0... 3 Plug, Port w/ O-Ring... 3 3 3 Elbow, 0...

POWER PACK FRAME 3 4 40 3 3 3 3 4 Use Items & 4 for Pump Platforms with Weld Screws 30 Use Items & for Pump Platforms With Threaded Holes 3 3 4 40 3 34 3 4 3 0 40 3 3 33 3

POWER PACK FRAME ITEM PART NO. DESCRIPTION QTY 00 Pin, Special... 00 Pin, Clevis, 3/4" x -/"... 3 Spring, Trip... 4 0003 Eyebolt, /"- x "... 000 Nut, Hex, /"-... 4 0003 Washer, Flat, /"... 4 000 Nut, Hex, "-4... 003 Plate, Locking, Nut... 000 Cap Screw, Hex, 3/"- x "... 0000 Washer, Lock, 3/"... 003 Clamp, Cable... 3 Cover, Pump... 3 0 Platform, Pump... 4 003 Clamp, Mounting, Pump... 0034 Pad, Neoprene... 030 Washer, Flat, /"... 4 0 Screw, Flange HD., Self Tapping, /" x 3/4"... 4 0 Frame, Swing... 00 Pin, Lynch, /4" X-/"... 0 00 Pin, Hitch... 000 Pin, Cotter, /3" x -/"... 00 Pin, Hitch, 3/4" x -/"... 3 0040 Pin, Clevis, 3/4" x 3"... 4 000 Cap Screw, Hex, /-3 x 3"... 0003 Nut, Hex, Nylock, /"-3... 4 0044 Cylinder, Angle (See Page for Parts Breakdown)(DX Only)... 000 Cap Screw, Hex, /"-3 x 4-/"... 00 A-Frame... 00 Cap Screw, Hex, "-4 x "... 30 003 Pin, Special... 3 Lock, Transport... 3 0 Cylinder, Lift, -/4"(See Page for Parts Breakdown)... 33 00030 Washer, Flat, 3/4"... 34 000 Decal, Patent... 3 0004 Decal, Important... 3 0000 Nut, Hex, Nylock, 3/"-... 3 3 00034 Cap Screw, Hex, 3/"- x -/4"... 3 3 000 Nut, Hex, 3/"-... 3 34 Link, Lift Cylinder... 40 0003 Washer, Flat 3/"... 4 000 Nut, Nylock /"-NC... 4 4

BLADES 3 4 0 3 4 30 4 3 3 4 3

BLADES ITEM PART NO. DESCRIPTION QTY 0000 Kit, Guide, Blade (Includes Guides And Mounting Hardware... Deflector, Formed, (See Note)... 3 Hardware Kit... 4 0 Screw, Self Tapping... 4 030 Washer, Flat, /"... 4 000 Nut, Hex, 3/"- (Use With Polymer Wearstrip)... 0000 Nut, Hex, Nylock, 3/"- (Use With Steel Wearstrip)... 0000 Washer, Lock,3/" (Use With Polymer Wearstrip)... 000 Decal, Warning... 000 Decal, Important... Frame, " x "... Frame, " x 0"... Frame, " x 0"... 44 Blade, Lexan, " x " (Includes "Sno-Way" Decal)... 44 Blade, Lexan, " x 0" (Includes "Sno-Way" Decal)... 30 Blade, Lexan, " x 0" (Includes "Sno-Way" Decal)... 34 Kit, Wearstrip, Steel, " (Includes Mounting Hardware)... 3 Kit, Wearstrip, Steel, 0" (Includes Mounting Hardware)... Kit, Wearstrip, Steel, 0" (Includes Mounting Hardware)... 3 Kit, Wearstrip, Polymer, " (Includes Mounting Hardware)... 33 Kit, Wearstrip, Polymer, 0" (Includes Mounting Hardware)... 3 000 Bolt, Carriage, Grade, 3/"- x -/"... 4 00 SHOE ASSEMBLY... 00 Pin, Lynch, /4" x -/"... 004 Washer, Flat, 3/4"... 3 Shoe, Cast, 3/4" Shaft... 00 Decal, Warning... 304 Blade, Steel, " (Includes "Sno-Way" Decal)... 3043 Blade, Steel, 0" (Includes "Sno-Way" Decal)... 0 000 Nut, Nylock, /"-... 004 Cap Screw, Hex, /"- x... 04 Retainer, Blade, "... 0 Retainer, Blade, 0"... 0 Retainer, Blade, 0"... 3 030 Washer, Flat, /"... 4 0 Screw, Self-Tapping, /" x "... 03 Retainer, Bracket... 0 Bracket, Shoe... 00034 Cap Screw, Hex, 3/"- x -/4"... 0000 Nut, Nylock, 3/"-... 0030 Washer, Flat, /"... 30 03 Decal, Sno-Way, Lexan... 3 04 Decal, Sno-Way, Steel... NOTE: Formed Deflectors are available only as a " Three-Pack - Part Number 04.

LIFT CYLINDER 3 4 ITEM PART NO. DESCRIPTION QTY 0 Cylinder, Lift, -/4... 3 Kit, Seal... 3 Seal, Wiper... 4 Seal, Rod... Ring, Back-up... Seal, O-Ring... Seal, Piston... Seal, Wear Ring... 30 Nut, Gland... Piston... Rod...

ANGLE CYLINDER (DX) 3 4 ITEM PART NO. DESCRIPTION QTY 0044 Cylinder, Angle, "... 00 Nut, Gland "... 3 0003 Kit, Seal "... 4 Seal, Square End... Seal, Inner... 4 Seal, Domed (Metal or Plastic)... Rod, Cylinder... Housing, Cylinder... 04 Ring, Guide, " (HDM Cylinder only)... Wrap, Tie...

HYDRAULIC POWER UNIT (DX) 4 3 3 4 3 4 30 3 3 33 34 3 3 3 3 3 40 4 4 43 44 4 4 4 4 0 4

HYDRAULIC POWER UNIT (DX) ITEM PART NO. DESCRIPTION QTY 00 Cap Screw, Socket Head /4"-0 x "... U-VALVE ASSEMBLY... 3 Valve... 4 00 Washer, Star... 004 Spring, Conical... 003 Ball And Spring... 003 Spring... 00 Screw, Adjusting... 004 Cap, Hex... 00 Adaptor... 00 O-ring... 00 Plate, Adapter... 3 00 O-ring... 4 00 O-ring... 000 O-ring... 00 Screw, Torx, Socket Head, #-3... 00 Solenoid, VDC... Coil, U-Valve... Spacer... 0 03 Nut, Hex Jam... 004 Valve, Check, Power Beyond... 00 Spring and Ball, Check Assembly... 3 00 Cap, Relief... 4 000 Screw, Adjusting... 00 Spring... 003 Ball, 3/"... 0043 Magnet... 0040 Cap, Breather... 43 Reservoir... 30 Screw, Hex, Flange Head, #-4 x /3"... 4 3 003 Bolt, Torx, /"-4 x -3/4"... 3 004 Washer... 33 000 Bolt, Torx, /"- x "... 34 0 Pipe, Elbow, Nylon, 0, 3/" NPT... 3 0044 Filter, 4 Micron... 3 004 Screw, Taptite, M-" x MM... 3 004 Cover, Suction, 3/" NPT... 3 000 Kit, Seal... 3 003 Seal, Shaft /" x "... 40 43 Coupling... 4 00 O-ring... 4 43 Endhead... 43 003 Valve, Release... 44 00 Coil, Solenoid, Lift Valve... 4 00 Nut, Jam, /"-0... 4 0 Pump... 4 04 Motor, VDC... 4 4 Brush, Motor, Kit... 4 Pin, /" x /4"...

ENGINE, VEHICLE & POWER PACK WIRING (Serial Number DX0 and After) 4 3 0 3 4 4 3 ITEM PART NO. DESCRIPTION QTY 000 Terminal, Female, Spade, /4" - For ATO/ATC Blade Fuse... 4 Terminal, Female, Spade, /4" - For Mini Blade Fuse... Screw, Self Tapping, /4" x /4"... 3 000 BAG, HARNESS & CONTROL PARTS... 4 003 Screw, Self Tapping, # x "... 000 Cap Screw, Hex, /4" x "... 0003 Washer, Lock, /4"... 00033 Nut, Hex, /4"... 000 Screw, Self Tapping, /4" x "... 0030 MOUNTING BRACKET ASSEMBLY... 004 Tape, Foam, Adhesive Back, 3" Long... 00 Cap, Metal Protective... 00 Strap, Plastic Tie... 3 000 Wire, Solenoid Ground... 4 Breaker, Circuit, 0 Amp... Cable, Power... 000 Switch, Solenoid... 00 Cap, Plastic, Protective... 0033 Pin, Cotter, 3/" x "... 0 Grommet, Rubber, "... 0 000034 Label, Electrical, Warning... 030 Harness, Engine Compartment (Gravity Down)... 000 Harness, Power Pack (Gravity Down)... 3 000 Harness, Vehicle Power (Gravity Down)... 4 0003 Tap, Auto Fuse Power - For ATO/ATC Blade Fuse... 3 Tap, Auto Fuse Power - For Mini Blade Fuse... 4 Seal, Neoprene... 3 Harness, Extension...

CONTROLLER (DX) (Serial Number DX0 and After) 3 4 ITEM PART NO. DESCRIPTION QTY 00 CONTROL BOX ASSEMBLY (Gravity Down)... 030 Harness, Control Box... 3 000 Bushing, Strain Relief, Large... 4 003 Switch, Up / Down... 004 Switch, Left / Right... 000 Cover, Control Box... 00 Decal / Control Box... 000 Screw, Self Tapping, /4" x -/"... 00 Screw, Self Tapping # x 3/"... 4 0 Plate, Control Box Base...

CONTROL BOX (DX) (Serial Number DX0 and Before) 4 3 4 33 3 3 34 0 4 30 3 3 3 3

CONTROL BOX (DX) (Serial Number DX0 and Before) ITEM PART NO. DESCRIPTION QTY 000 Harness, Power Pack... 00 CONTROL BOX ASSEMBLY... 3 000 Bushing, Strain Relief... 4 003 Switch, Up / Down... 004 Switch, Left / Right... 000 Cover, Control Box... 00 Decal / Control Box... 00 Screw, Self Tapping... 4 0 Plate, Control Box Base... 0004 Plug, Plastic /"... 000 Harness, Control Box... 000034 Label, Electrical Warning... 3 44 BAG, HARNESS & CONTROL PARTS... 4 000 Screw, Self Tapping, /4" x -/"... 000 Grommet, Rubber 3/4"... 000 Screw, Self Tapping /4" x "... 00 Strap, Plastic Tie... 000 Wire, Solenoid Ground... 00 Breaker, Circuit... 0 Cable, Power... 000 Switch, Solenoid... 00 Cap, Plastic Protective... 3 0033 Pin, Cotter 3/" x "... 4 00 Cap, Metal Protective... 0030 MOUNTING BRACKET ASSEMBLY... 004 Tape, Foam Adhesive... 3 FT. 00033 Nut, Hex /4"... 0003 Washer, Lock /4"... 000 Cap Screw, Hex /4" x "... 30 003 Screw, Self-tapping #x"... 3 000 Terminal, Female Spade /4" - For ATO/ATL Blade Fuse... 4 Terminal, Female Spade 3/" - For Mini Blade Fuse... 3 0003 Tap, Auto Fuse Power - For ATO/ATC Blade Fuse... 3 Tap, Auto Fuse power - For Mini Blade Fuse... 33 4 Seal, Neoprene... 34 000 Harness, Vehicle Power... 3 0 Wire, Jumper... 4

WIRING HARNESS (DX) (Serial Number DX0 and After) 3 3 4 4 0 4 3 ITEM PART NO. DESCRIPTION QTY 00 Contact, Socket, Gauge... 004 Plug, Sealing, Plastic... 3 00 Contact, Socket, -4 Gauge... 3 4 00 Contact, Socket, - Gauge... 003 Socket, Harness, Vehicle... 00 Washer, Lock... 004 Nut... 00 Plug, Harness, Power Pack... 00 Contact, Pin, -4 Gauge... 3 00 Contact, Pin, - Gauge... 00 Contact, Pin, Gauge... 00 Elbow, Strain Relief, 0... 3 00 Strap, Tie, Plastic... 4 003 Contact, Pin... 003 Seal, Silicone, Blue... 0040 Plug, Silicone, Green... 003 Socket, Harness... 004 Plug, Harness, Vehicle... 004 Contact, Socket... 0 04 Connector, Socket... 04 Connector, Plug... Terminal, Female Spade (Joystick Harness)... 3 Connector (Joystick Harness)... 4

WIRE HARNESS (DX) (Serial Number DX0 and Before) 3 4 3 4 ITEM PART NO. DESCRIPTION QTY 00 Contact, Socket, Gauge... 004 Plug, Sealing, Plastic... 3 00 Contact, Socket, -4 Gauge... 3 4 00 Contact, Socket, - Gauge... 003 Socket, Harness, Vehicle... 00 Washer, Lock... 004 Nut... 00 Plug, Harness, Power Pack... 00 Contact, Pin, -4 Gauge... 3 00 Contact, Pin, - Gauge... 00 Contact, Pin, Gauge... 00 Elbow, Strain Relief, 0... 3 00 Strap, Tie, Plastic... 4 003 Contact, Pin 4 Gauge... 3 003 Seal, Silicone, Blue... 0040 Plug, Silicone, Green... 003 Socket, Harness... 004 Plug, Harness, Vehicle... 004 Contact, Socket 4 Gauge... 3

CONTROLLER (JOYSTICK) (DX) (Serial Number DX0 and After) 3 4 3 0 4 3 4 4

CONTROLLER (JOYSTICK) (DX) (Serial Number DX0 and After) ITEM PART NO. DESCRIPTION QTY JOYSTICK ASSEMBLY... Knob Assembly... 3 Boot Assembly... 4 Screw... 4 Washer, Plain... 4 Screw... Insulator... 4 Switch... 4 Plate, Guide... Washer, Lock... Nut, Hex... 0444 Lamp, Indicator (Down Pressure)... 3 00 Switch, Toggle (Down Pressure)... 4 4 Diode... 3 Bushing, Strain Relief, Large... Bushing, Strain Relief, Small (Down Pressure)... 00 Screw, Self Tapping, # x 3/"... 03 Housing, Controller... 03 Plate, Controller Base... 0 0 Decal, Controller (Gravity Down)... 0 Decal, Controller (Down Pressure)... 03 Harness, Down Pressure (Down Pressure)... 0 Decal, Caution... 3 Harness, Joystick Control (Gravity Down)... 033 Harness, Joystick Control (Down Pressure)... 4 Wire, Jumper (Down Pressure)... 0 Wire, Jumper (Down Pressure)...

CONTROLLER STAND (DX) (Serial Number DX0 and After) 4 3 3 4 3 4 ITEM PART NO. DESCRIPTION QTY 003 Screw, Round Head, #-4 x /"...3 Plate, Stand... 3 00033 Nut, Hex., /4"-0...3 4 0003 Washer, Lock, /4"...3 Clamp, Tube... 000 Cap Screw, Hex., /4"-0 x "... 00 Screw, Self Tapping, # x 3/"... Brace... 000 Washer, Lock, 3/"...3 000 Nut, Hex., #-4...3 Plate, Stand Extension... Plate, Stand Base... 3 000 Screw, Self Tapping, /4"-4 x "... 4 000 Screw, Self Tapping, /4"-4 x -/"... 0 Plate Adapter... 0044 Cap Screw, Hex., /4"-0 x -/"...

NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM 0044 4 00 4 00 4 3 3 0034 4 00 4 003 4 003 003 3 0040 0043 0044 3 004 3 004 00 003 43 00 4 00 00 3 000 4 003 004 00 00 3 00 4 000 003 004 00 00 00 44 004 4 00 00 000 3 000 4 0004 4 000 3 000 4 3 000 4 0003 4 4 3 000 4 3 000 4 000 4 000 4 000 3 4 34 000 3 4 00 4 003 4 4 4 004 4 00 4 4 00 4 00 00 003 00 00 00 00 00 4 4 00 3 3 004 0030 4 003 003 4 4 003 0040 004 004 0003 3 00 0000 0 4 000 000 0004 00 4 0 003 4 00 3 0 000 3 03 04 0 0 0 030 030 03 033 3 03 03 04 0444 04 04 0 0 04 4 0 4 0 34 0 4 3 0 0 4 00 4 00 0 0 4 3 3 4 4 4 4 3 4 3 3 4 4 3 4 34 4 3 30 3 43 43 4 43 40 44 4 3 44 44 0 4 4 4 3 33 34 3 0

NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM 3 4 4 3 4 4 3 4 4 33 3 3 3 0 4 3 4 0 304 3043 30 3 000034 0 4 000 0004 4 3 000 4 34 000 00 4 00 0 0 0 0 0 03 30 04 3 003 3 004 3 004 3 000 33 00 00 4 00 00 4 004 00 0000 4 0000 4 3 0003 4 000 4 4 000 4 000 4 00030 4 33 0003 4 4 0003 4 40 00033 4 3 00034 4 3 0003 4 4 0003 4 000 4 000 3 000 000 000 4 4 4 000 4 3 000 4 000 4 000 4 3 003 4 4 0044 004 000 4 4 0 00 4 00 4 00 4 003 00 4 00 0030 0033 4 3 0 4 4 4 030 4 3 000 4 00 4 003 4 4 30 0040 4 3 004 003 4 30 00 4 03 0 00 4

NOTES

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