Appendix A Field Replaceable Units List This appendix provides a list of field replaceable units for the Phaser 600 Color Printer. Changes to Tektronix products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: Component's part number Product type or model number Serial number of the printer Serial numbering. Particular fields in the serial number indicate the modification level of the printer, the date of its manufacture and the sequence number of the printer produced on that day. The serial number is coded as follows: BYRxxxx B indicates the headquarter city of the manufacturing company, Beaverton. Y numerically indicates the last digit of the year of manufacture, ranging from 0 to 9 R indicates the revision level of the printer, ranging alpha-numerically from 0 to Z (the letters I and O are not used). xxxx alpha-numerically indicates the sequence of the printer among the printers produced, ranging from 000 to 9999. Service Manual A-
A Field Replaceable Units List Table A- FRU exterior parts list Figure A- parts Part number Serial number Effective Discontinued Quantity Name and description 8-9493-00 Adjustable Roll Holder End Piece 2 8-940-00 Media Roll Support Holder (Left & Right) 3 8-9396-00 Cabinet: Roll End Cover (Left or Right) 4 8-9400-00 Cabinet: Left Side Cover 5 8-9307-00 Ink Loader (Ink Stick Cassette) 6 8-9398-00 Cabinet: Top Cover Assy. (including Hinge) 7 8-937-00 Cabinet: Paper Guide/Cover 8 650-3257-00 Front Panel LCD Board and Bezel 8a 67-3638-00 Front Panel LCD Board 9 8-9399-00 Cabinet: Right Side Cover 0 8-9395-00 2 Casters Kit 8-938-00 Roll Cover Spacer Pin Kit 2 8-9322-00 Cabinet: Roll Cover 3 8-936-00 Output Bin A-2 Phaser 600 Color Printer
A 2 Figure A- The printer exterior FRUs 3 3 4 5 2 7 6 0 3 8 9 92-83 Service Manual A-3
A FRU Replaceable Parts List Table A-2 FRU interior parts list Figure A-2 parts Part number A-4 Phaser 600 Color Printer Serial number Effective Discontinued Quantity Name and description 8-932-00 Fuser Upper & Lower Assy. 2 8-9323-00 Paper Exit Motor Assy. (w/pulley) 3 8-9297-00 Fuser Motor Assy. (w/pulley) 4 8-9325-00 Stripper Finger Assy. 5 8-9494-00 Lower Roller/Guide Asembly 6 8-9326-00 Clamp (Bail) Roller Assy. 7 8-939-00 Left Paper Holder Assy. 8 8-9296-00 X-Axis Motor Assy. (w/pulley) 9 Y-axis Drive Gear Assembly 0 8-9295-00 Y-Axis Motor Assy. (w/pulley) a b 8-9303-00 8-9499-00 Print Head Stop (Left) Print Head Stop (Right) 2 8-9289-00 Left Junction Board Assy. 3 8-9300-00 Ink Loader Motor Assembly 4 8-9496-00 Printhead Door Motor 5 8-9497-00 Ink Loader Circuit Board 6 8-933-00 2 Drum Solenoid Kit (two solenoids) 7 8-932-00 Drum Assy. 8 8-935-00 Paper Clamp 9 8-934-00 Media Back Tension Blade 20 8-9424-00 Upper Media Guide Kit (3) 2 8-9397-00 Upper Roller Assy. 22 8-9498-00 Top Cover Junction Board 23 8-9299-00 Head to Media Assy. & Stepper Motor 24 8-9495-00 Head Maintenance Cam Gear 25 8-9298-00 Head Maintenance Cam Motor 26 650-344-00 Printhead Assy. 27a 27b 28a 28b 650-346-00 650-3557-00 2-082-00 Head-to-Media Assembly Bearing and Oil Pads Kit Printhead Hold-Down Screws Printhead Hold-down Brackets 29 8-9304-00 Head Mounting Bracket/Carriage Casting 30 650-3596-00 Head Carriage Bd. 3 8-9287-00 Printhead Umbilical Cable 32 8-930-00 Timing Fence (Dot Clock) & Spring 33 8-9306-00 X-Axis Steel Belt Assy Table A-2 FRU interior parts list Figure Part number Serial number Name and description A-2 parts Effective Discontinued 34 8-9288-00 Right Junction Board Assy. 35 8-9305-00 X-Axis Return Pulley 36 8-9308-00 Waste Bin (Drawer) 37 8-9309-00 Waste Bin Lock 38 8-9320-00 Right Paper Holder Assy. 39 384-765-00 Drip Plate Rods 40 650-2652-03 Drip Plate Assy. 4 378-0387-00 Air Filter 42 650-239-0 Head Wiper PM Kit (Pkg. of 5) 43 650-3097-0 Purge System Assy. (Maintenance Station) 44 650-2263-00 Air Pump Assy 45 8-9327-00 Clamp Stop 46 8-9324-00 Fuser Carriage Shuttle 47a 47b 47c 47d 47e 47f 8-930-00 Belt Kit Fuser drive belt Y-Motor (Idler) Belt Y-Drum Belt Ink Loader Belts (2) Head-to-Media Stepper Motor Belt Fuser Shuttle Belt 8-9293-00 Optical Sensor/ Interlock Switch Kit Fuser open switch INk Drop Sensor Ink Low Sensor Ink Origin Sensor Ink Loader Cover Closed Sensor Ink Loader Installed Sensor Top Cover Open Sensor Top Cover Latched Sesnor Skew Sensors Paper Input Senor Roll Media Sensor Printhead Left/right Edge Sensor Waste Bin Sensor Exit Sensor Clamp Home Sensor Clamp Ready Sensor 8-9422-00 Hardware Kit (4 Per Type Screws, 4 Per Type Standoffs, etc.) 49 8-950-00 Heater Interconnect Board Quantity 8-9423-00 Spring Kit ( Per Type Spring) 346-0265-00 Hi-temp Cable Ties For Head Wiring
Figure A-2 Printer interior FRUs 0 2 4 9 47a 3 9 47b 7 9 5 4 9 5 9 3 6 2 47c 2 8 47d 7 a 47f 46 6 20 9 8 38 44 4 45 43 39 42 47e 23 24 25 32 40 26 27 b 35 37 22 3 33 FRU Replaceable Parts List 28 30 49 36 29 34 92-84 A Service Manual A-5
A FRU Replaceable Parts List Table A-3 Electonics bay FRus Figure Part number Serial number Quantity Name and description A-2 parts Effective Discontinued 8-9302-00 Cooling Fan (Power Supply) 2 8-9294-00 Power Switch 3a 3b 3c 3d 59-0047-00 59-0353-00 8-9442-00 8-9443-00 Fuse, 0 Amp, 250V,.3AG Fuse, 5 Amp, 250V 3AG Fuse Cap,r 20VAC System Fuse Cap, 250VAC System 4 8-9286-00 Print Engine Control Bd. 5 8-9290-00 Power Supply Assembly (Auto-Universal) 6 8-929-00 Power Supply Cable (0 Pin) 7 8-9292-00 Power Supply Cable (2 Pin) 8 8a 9-50-00 74-362-00 9 8-9500-00 A-6 Phaser 600 Color Printer.2 Gbyte Hard Drive Hard Drive DC Power Wiring Harness Card Cage with Wiring Harness 0a 0b 67-3730-00 67-373-00 PostScript ROM SIMM (flash) PostScript ROM SIMM (masked - avail mid-feb 997) a b 67-3805-00 67-3997-00 Extended Features SIMM, Roman Extended Features SIMM, Kanji 2a 2b 2c 2d 67-3468-03 67-3469-00 67-3470-03 386-685-00 23-090-00 2 Ethernet Network Card, Ver 3.0 LocalTalk/Serial Network Card, Ver.0 Token Ring Network Card, Ver 3.0 Blank Cover Plate (no card installed) Blank Cover Plate Thumbscrews 3a 3b 3c 67-338-00 67-333-00 67-338-00 8 Mbyte RAM SIMM 6 Mbyte RAM SIMM 32 Mbyte RAM SIMM 4 67-3750-00 Image Processor Board 5 8-942-00 Head Voltage Adjust Access Cover Supplies and Accessories Table A-4 Supplies and Accessories Figure A-2 parts Part number Serial number Quantity Name and description Effective Discontinued 06-400-00 Cleaning Kit (wet) 003-68-00 Belt Tension Gauge 003-683-00 Drum Alignment Fixture 003-684-00 Ink Loader Position Fixture 003-685-00 Fuser Position Fixture 003-686-00 Clamp Position Fixture 003-687-00 Top Cover Position Fixture 003-688-00 Upper Fuser Roller Position # Fixture 003-689-00 Lower Fuser Roller Position # Fixture 06-472-00 Fuser Wheel/Pads/Fuser Cutter Assy 003-680-00 Calibration Media, Head Sensors 06-257-00 Media Roll Holder 063-2778-00 PC-based Diagnostics Diskette
7 6 5 4 3 2 Figure A-3 Printer electronics bay FRUs 5 8 9 0 2 3 4 FRU Replaceable Parts List A Service Manual A-7
Field Replaceable Parts List for the Z600: Part Number Figure Exch. Used In New QTY Name & Description I/O Interface: 67-3468-03 A3-2 * All Ethernet Network Card, Option Z350FP 67-3469-00 A3-2 All LocalTalk/Serial Network Card, Option Z350FP3, 67-3470-03 A3-2 * All TokenRing Network Card, Option Z350FP4 386-685-00 All I/O Blank Plate (no card installed) 23-090-00 All 2 Thumbscrews for Blank I/O Plate Memory: 67-338-00 A3-3 * All 32 Mbyte RAM SIMM, Option Z0F32 67-333-00 A3-3 * All 6 Mbyte RAM SIMM, Option 4685F6 67-338-00 A3-3 * All 8 Mbyte RAM SIMM Image Processor: 67-3750-00 A3-4 * All Image Processor 67-3730-00 A3-0 All Flash ROM SIMM, "Brains of PXi Board" 67-373-00 A3-0 All Masked ROM SIMM, "Brains of Pxi Board" (est. avail Feb '97) 67-3805-00 A3- All Extended Features SIMM (Roman) 67-3997-00 A3- All Extended Features SIMM (Kanji) 9-50-00 A3-8 All.2 Gbyte Hard Drive 74-362-00 A3-8 All Hard Drive DC Power Wiring Harness 8-9500-00 A3-9 All Card Cage with Wiring Harness Network Items: 03-0299-00 All Centronics Adapter 284-C Plug to 284-B Receptacle 02-379-00 All Cable, Serial DB9F/DB9F, RS-232 02-380-00 All Cable, Serial DB9F/DB25F, RS-232 02-299-00 All Cable, SCSI., 2.5m 50-pin to 25-pin (SCSI- LD to Macintosh SCSI Cable) 02-468-00 All Cable, Parallel w/ieee 284C and DB25M 02-465-00 All Cable, SCSI II to 50-Pin SCSI, (Printer's SCSI port to CopyStation or hard disk) 03-0297-00 All Cable, SCSI- LD to SCSI-2 HD adapter, (converts low density SCSI connection to high density SCSI) 03-0030-00 All Adapter, Coaxial, BNC-T for Thin Net Figure references Field Service Manual (P/N 070-92-00) Updated January 27, 997 by Carmine Serino Page
Part Number Figure Exch. Used In New QTY Name & Description PE Boards: 8-9286-00 A3-4 All Print Engine Controller Bd. 8-942-00 A3-5 All Head Voltage Adjust Access Cover Circuit Boards (Other): 8-9288-00 A4-34 All Right Junction Board 8-9289-00 A4-2 All Left Junction Board 8-9497-00 A4-5 All Ink Loader Circuit Board 8-9498-00 A4-22 All Top Cover Junction Board 650-3596-00 A4-30 All Head Carriage Board 8-950-00 A4-49 All Heater Interconnect Board 650-3257-00 A2-8 All Front Panel LCD Board and Bezel 67-3638-00 A2-8 All Front Panel LCD Board Power Supply Items: 8-9290-00 A3-5 All Power Supply Assembly (Auto- Universal) 8-929-00 A3-6 All Power Supply Cable (0 Pin) 8-9292-00 A3-7 All Power Supply Cable (20 Pin) 59-0047-00 A3-3 All Fuse, 0 Amp, 250V,.3AG 59-0353-00 A3-3 All Fuse, 5 Amp, 250V,.3AG 8-9442-00 A3-3 All Fuser Cap, 20VAC System 8-9443-00 A3-3 All Fuser Cap, 250VAC System Printhead 650-344-00 A4-26 * All Printhead Assembly 8-9303-00 A4-a All Printhead Stop (Left) 8-9499-00 A4-b All Printhead Stop (Right) 650-346-00 A4-27 All Head to Media Assembly 650-3557-00 A4-27 All Bearing and Oil Pads Kit 2-082-00 A4-28 All Head Hold-Down Brackets & Screws 8-9304-00 A4-29 All Head Mounting Bracket/Carriage Casting 650-3596-00 A4-30 All Head Carriage Board 8-9287-00 A4-3 All Printhead Umbillical Cable 8-930-00 A4-32 All Timing Fence (Dot Clock) & Spring 8-9306-00 A4-33 All X-Axis Steel Belt Assembly 8-9308-00 A4-36 All Waste Bin (Drawer) 8-9309-00 A4-37 All Waste Bin Lock 384-765-00 A4-39 All Drip Plate Rods 650-2562-03 A4-40 All Drip Plate Assy 346-0265-00 All Hi-temp Cable Ties For Head Wiring Figure references Field Service Manual (P/N 070-92-00) Updated January 27, 997 by Carmine Serino Page 2
Part Number Figure Exch. Used In New QTY Name & Description Printhead Maintenance 650-3097-0 A4-43 All Maintenance Station (Purge Assy) 650-2263-00 A4-44 All Air Pump Assy 650-239-0 A4-42 All Head Wiper PM Kit (Pkg of 5) 8-9298-00 A4-25 All Head Maintenance Cam Motor 8-9495-00 A4-24 All Head Maintenance Cam Gear 378-0387-00 A4-4 All Air Filter Drum, Fuser, Rollers, Guides: 8-932-00 A4-7 All Drum Assy 8-935-00 A4-8 All Paper Clamp 8-934-00 A4-9 All Media Back Tension Blade 8-9424-00 A4-20 All Upper Media Guide Kit (3) 8-9397-00 A4-2 All Upper Roller Assy 8-933-00 A4-6 All Drum Solenoid Kit (2 solenoids) 8-932-00 A4- All Fuser Upper & Lower Assy 8-9325-00 A4-4 All Stripper Finger Assy 8-9494-00 A4-5 All Lower Roller / Guide Assy 8-9326-00 A4-6 All Clamp (Bail) Roller Assy 8-939-00 A4-7 All Left Paper Holder Assy 8-9320-00 A4-38 All Right Paper Holder Assy 8-9327-00 A4-45 All Clamp Stop 8-9324-00 A4-46 All Fuser Carriage Shuttle Sensors & Switchs: 8-9294-00 A3-2 All Power Switch 8-9293-00 A4- All Optical Sensor / Interlock Switch Kit Fuser Open Switch Ink Drop Sensor Ink Low Sensor Ink Origin Sensor Ink Loader Cover Closed Sensor Ink Loader Installed Sensor Top Cover Open Sensor Top Cover Latched Sensor Skew Sensors Paper Input Sensor Roll Media Sensor Printhead Left/Right Edge Sensor Waste Bin Sensor Exit Sensor Clamp Home Sensor Clamp Ready Sensor Figure references Field Service Manual (P/N 070-92-00) Updated January 27, 997 by Carmine Serino Page 3
Part Number Figure Exch. Used In New QTY Name & Description Motors: 8-9323-00 A4-2 All Paper Exit Motor Assy ( w/pulley) 8-9297-00 A4-3 All Fuser Motor Assy (w/pulley) 8-9296-00 A4-8 All X-Axis Motor Assembly 8-9305-00 A4-35 All X-Axis Return Pulley 8-9295-00 A4-0 All Y-Axis Motor Assy (w/pulley) A4-9 All Y-Axis Drive Gear Assy 8-9300-00 A4-3 All Ink Loader Motor Assembly 8-9496-00 A4-4 All Printhead Door Motor 8-9299-00 A4-23 All Head to Media Assy & Stepper Motor 8-9298-00 A4-25 All Head Maintenance Cam Motor 8-9495-00 A4-24 All Head Maintenance Cam Gear System Fans: 8-9302-00 A3- All Power Supply Cooling Fan Exterior Parts: 8-9493-00 A2- All Adjustable Roll Holder End Piece 8-940-00 A2-2 All Media Roll Support Holder (Left AND Right) 8-9396-00 A2-3 All Cabinet: Roll End Cover (Left OR Right) 8-9400-00 A2-4 All Cabinet: Left Side Cover 8-9307-00 A2-5 All Ink Loader (Ink Stick Cassette) 8-9398-00 A2-6 All Cabinet: Top Cover Assy. (Including Hinge) 8-937-00 A2-7 All Cabinet: Paper Guide/Cover 650-3257-00 A2-8 All Front Panel LCD Board and Bezel 67-3638-00 A2-8 All Front Panel LCD Board 8-9399-00 A2-9 All Cabinet: Right Side Cover 8-9395-00 A2-0 All 2 Casters Kit 8-938-00 A2- All Roll Cover Spacer Pin Kit 8-9322-00 A2-2 All Cabinet: Roll Cover 8-936-00 A2-3 All Output Bin Figure references Field Service Manual (P/N 070-92-00) Updated January 27, 997 by Carmine Serino Page 4
Part Number Figure Exch. Used In New QTY Name & Description Kits: 8-930-00 A4-47 All Belt Kit Fuser Drive Belt Y-Motor (Idler) Belt Y-Drum Belt Ink Loader Belt (2) Head-to-Media Stepper Motor Belt Fuser Shuttle Belt 8-9293-00 A4- All Optical Sensor / Interlock Switch Kit Fuser Open Switch Ink Drop Sensor Ink Low Sensor Ink Origin Sensor Ink Loader Cover Closed Sensor Ink Loader Installed Sensor Top Cover Open Sensor Top Cover Latched Sensor Skew Sensors Paper Input Sensor Roll Media Sensor Printhead Left/Right Edge Sensor Waste Bin Sensor Exit Sensor Clamp Home Sensor Clamp Ready Sensor 378-0387-00 A4-42 All Head Wiper PM Kit (Pkg. of 5) 8-9422-00 All Hardware Kit (4 Screws Per Type, 4 Standoffs Per Type, etc.) 8-9423-00 All Spring Kit ( Spring Per Type) 06-400-00 All Cleaning Kit (Wet) 8-9395-00 A2-0 All 2 Casters Kit 8-938-00 A2- All Roll Cover Spacer Pin Kit Figure references Field Service Manual (P/N 070-92-00) Updated January 27, 997 by Carmine Serino Page 5
Part Number Figure Exch. Used In New QTY Name & Description Service Tools: 003-68-00 All Belt Tension Gauge All Belt Tension Gauge Shoe (Installed on Belt Tension Gauge To Minimize Slip) 003-683-00 All Drum Alignment Fixture All Drum Alignment Fixture Storage Case 003-684-00 All Ink Loader Postion Fixture 003-685-00 All Fuser Position Fixture 003-686-00 All Clamp Position Fixture 003-687-00 All Top Cover Postion Fixture 003-688-00 All Upper Fuser Roller Position # Fixture 003-689-00 All Lower Fuser Roller Position # Fixture 06-472-00 All Fuser Wheel/Pads/Fuser Cutter Assy 003-680-00 All Calibration Media (Head Sensors) 06-257-00 All Media Roll Holder 063-2778-00 All PC Based Diagnostics Diskette (Diags) 06-400-00 All Cleaning Kit (Wet) 067-433-99 All Test Pattern Generator 003-0293-00 All Magnetic Tip Screwdriver -- 8.5 ins. 003-388-00 All Extension Tip 003-0335-00 All # Posidriv Tip 003-0336-00 All #2 Posidriv Tip 003-0236-00 All Tweezers 003-344-00 All Hex Wrench Kit 006-7998-00 All Conductive Grease 006-7056-00 All Anti static Mat 343-0549-00 All Replacement cable ties Manuals: 070-90-00 All User, Phaser 600, English 070-90-0 All User, Phaser 600, French 070-90-20 All User, Phaser 600, Italian 070-90-30 All User, Phaser 600, German 070-90-40 All User, Phaser 600, Spanish 070-92-00 All Field Service Manual (FSM) 063-2429-00 All Quick Reference Guide, Phaser 600 063-2628-00 All Quick Start Installation, Phaser 600 070-9538-00 All PhaserShare Network Cards and Software System Administration User 070-9539-00 All PhaserShare Status Software User 070-9270-00 All PhaserMatch User Figure references Field Service Manual (P/N 070-92-00) Updated January 27, 997 by Carmine Serino Page 6
Part Number Figure Exch. Used In New QTY Name & Description Software Drivers and Utilities 063-2428-00 All Phaser 600 Printer Software Diskettes (Drivers/Utilities) 063-2653-00 All Software CD-ROM, Phaser 600 Upgrade Kits (Ordered from Sales): 4685F6 6 Mbyte RAM SIMM Z0F32 32 Mbyte RAM SIMM Z600FX Extended Features SIMM for 22 additional fonts, Copystation support, Print Preview feature, and Reprint feature Z600FJ Extended Features SIMM for Kanji fonts, Copystation support, Print Preview feature, and Reprint feature Z350FP Ethernet Network Card Z350FP3 Localtalk/Serial Network Card Z350FP4 Token Ring Network Card Z350DSK Phaser SCSI Hard Disk Z600SS Media Startup Kit 4540 Phaser Copystation 4690F20 PhaserPrint software (for printing in a UNIX environment) 4690F4 PhaserSym (for printing in a VMS environment) Figure references Field Service Manual (P/N 070-92-00) Updated January 27, 997 by Carmine Serino Page 7
Part Number Figure Exch. Used In New QTY Name & Description Printing Supplies: 06-453-00 All Black ColorStix Ink 06-454-00 All Cyan ColorStix Ink 06-455-00 All Magenta ColorStix Ink 06-456-00 All Yellow ColorStix Ink 06-566-00 All Rainbow Pack (6 Sticks Per Color) 06-472-00 All Fuser Kit - 2 Fuser Wheels - 2 Foam Oiler Wheels - 2 Cutters 06-400-00 All Cleaning Kit - 0 Presoaked alcohol cloths - Lint-free cloths - Plastic Bottle (2 oz) - 0 Foam Swabs - Cleaning Tool 06-474-00 All Smooth White Bond, 24 in X 200 ft 06-475-00 All Smooth White Bond, 36 in X 200 ft 06-476-00 All Photo Grade Presentation Paper, 24 in X 50 ft 06-477-00 All Photo Grade Presentation Paper, 36 in X 50 ft 06-478-00 All Premium Tracing / Backlit Paper, 36 in X 50 ft 06-3-00 All Transparent Film, 36 in X 75 ft 06-479-00 All Backlit Display Film, 36 in X 50 ft 06--00 All Repositionable Adhesive Display Vinyl, 36 in X 50 ft 06-2-00 All Artist's Presentation Canvas, 36 in X 35 ft 06-496-00 All High Gloss Lamination Film, 37 in X 250 ft 06-495-00 All Lustre Finish Lamination Film, 37 in X 250 ft 06-257-00 All Media Roll Holder 8-9396-00 All Extra Media Roll Endcap 8-936-00 All Output Bin 8-9307-00 All Ink Loader (Ink Stick Cassette) 4540 All Phaser CopyStation Shipping Mtl: 063-267-00 All Phaser 600 Repacking Instructions Figure references Field Service Manual (P/N 070-92-00) Updated January 27, 997 by Carmine Serino Page 8