More Precision scancontrol BL // 2D/3D blue laser scanner
2 Laser scanner for precise profile measurement and evaluation scancontrol BL Index Measuring principle 3 Technical details 4 Applications 5 scancontrol 29xx/BL-25 6-7 scancontrol 29xx/BL-5 8-9 scancontrol 29xx/BL-1 1-11
Measuring principle: laser line triangulation 3 sensor matrix receiver measuring range z-axis (profile height) light source measuring range x-axis (profile width) What is scancontrol? Laser scanner from the scancontrol series record, measure and evaluate profiles on a variety of different target surfaces. With its scancontrol series, Micro-Epsilon offers everything from preconfigured sensors to complex measuring systems from a single source. The measuring principle Laser scanner from Micro-Epsilon - often referred to as profile sensors - use the laser triangulation principle for two-dimensional profile detection on different target surfaces. By using special lenses, a laser beam is enlarged to form a static laser line and is projected onto the target surface. A high quality optical system projects the diffusely reflected light of this laser line onto a highly sensitive sensor matrix. In addition to distance information (z-axis), the controller also uses this camera image to calculate the position along the laser line (x-axis). These measured values are then output in a two-dimensional coordinate system that is fixed with respect to the sensor. In the case of moving objects or a traversing sensor, it is therefore possible to obtain 3D measurement values. Laser line Projecting a laser line onto the target surface Sensor matrix (pixels) The diffusely reflected light from the laser line is shown on the high quality sensor matrix Calibrated x/z measuring points Calculation of the distance coordinate z and the actual position x along the laser line for each measuring point
4 Technical details scancontrol BL - z-axis measuring range up to 265mm - x-axis measuring range up to 143.5mm - Profile frequency up to 2Hz - Measuring rate up to 2,56, points/sec - z-axis reference resolution 2μm - Resolution x-axis up to 1,28 points Blue laser line The Blue Laser technology uses a laser diode with a short wavelength of 45nm. The outstanding characteristics of this wavelength range enable measurements that to date have been difficult to carry out using red laser scanners. Its advantages can be seen particularly well on red hot glowing metals, (semi-) transparent and organic materials. scancontrol is available in three classes: Compact The scancontrol 29/BL sensors are the perfect choice for both static and and dynamic measurement tasks. The compact sensors offer a profile frequency of up to 2Hz and act as profile data provider. Extremely compact design The design of the scancontrol 29x series is focussed on minimal size and low weight. All available measuring ranges have the same sensor size. This makes switching the measuring range as easy as never before. The entire electronics was integrated inside of the sensor head in order to reduce cabling and to facilitate mechanical integration as well as using the sensor in robot-based applications. Power over Ethernet The scanners can be supplied via Ethernet (Power over Ethernet). If Industrial Ethernet is used as data connection to the sensor only one cable will remain that connects the sensor to the periphery. Multi-function port The multi-function port can be used for power supply, as data output, for switching parameters, as trigger input or for synchronizing several scancontrol sensors. This port makes the scanner very flexible. Highspeed The scancontrol 295/BL sensors offer everything for advanced highspeed and 3D applications. A profile frequency of up 2,Hz can be acquired using these sensors. They serve as well as pure profile data provider. Smart The SMART series scancontrol 291/BL offer a Plug & Play solution with integrated controller for simple to complex measurement tasks. The sensor structure is identical to the compact and high-speed classes. The scanner evaluates recorded profiles and outputs the measurement values. Flexible measurement value output There are different options for output of measurement values: Ethernet (UDP, Modbus), serial RS422 (ASCII, Modbus) with output unit as analogue signals or digital switch signal. Multi-scanner applications The scancontrol 29x multi-function port provides the possibility to operate several sensors synchronously. If two laser lines overlap, a special mode can be used to operate them alternately. One scanner is measuring while the laser line of the other one is turned off.
5 Application on red hot glowing metals Application on (semi-) transparent materials Application on organic materials
6 Technical data scancontrol BL scancontrol 29xx/BL-25 Recommended attachment point 3 27.5 Recommended attachment point 85.75 79 75.5 96 89 M5 1 5.2 x 9 4.1 +.1 3 H7 9 3 29.3 29.1 25 23.4 23.2 MR ext. >= 53 53.5 SMR 66 MMR 7 1 46.9 64.1 71.5 75 (12.9 ) 78.5 EMR MR ext. <= 79 standard range extended range Z.5 32.5 33 Z
7 Compact Highspeed Smart Model scancontrol 29/BL-25 295/BL-25 291/BL-25 z-axis (height) 25mm Extended measuring range 26mm Midrange 53.5mm 66mm 78.5mm 53mm 79mm Linearity 1) (3sigma) ±.16% FSO Reference resolution 2) 3) 2µm 23.4mm x-axis (width) Extended measuring range Midrange 25mm 29.1mm 23.2mm 29.3mm Resolution x-axis 128 points/profile Profile frequency 2Hz 2,Hz 2Hz Interfaces multi function port Display (LED) Light source Ethernet GigE-Vision Digital inputs RS422 (half-duplex) Sensor control Profile data transmission Mode switching Encoder Trigger Sensor control Trigger Synchronisation Ethernet (UDP / Modbus TCP) RS422 (ASCII / Modbus RTU) 4) Analogue 5) Switching signal 5) 1x laser ON/OFF, 1x power/error/status Semiconductor laser 45nm Aperture angle laser line 2 Laser power 8mW (class 2M) Laser off Permissible ambient light (fluorescent light) 2) via external contact (optional) 1,lx Protection class IP 65 EMC Vibration acc. EN 61326-1: 26-1 DIN EN 5511: 27-11 (group 1, class B) EN 61-6-2: 26-3 2g / 2... 5Hz Shock 15g / 6ms Operating temperature C to 45 C Storage temperature -2 C to 7 C Dimensions 96 x 85 x 33mm Weight Sensor 11-3VDC, 24V, 5mA, Supply IEEE 82.3af class 2, Power over Ethernet 1) 2) Measuring object: Micro-Epsilon standard object (metallic, diffusely reflecting material) 3) According to a one-time averaging across the measuring field (64 points) 4) only with SMART sensors via Modbus TCP or switching signals / analogue outputs (only with Output Unit) 5) only with SMART sensors via Modbus RTU or ASCII data 38g
8 Technical data scancontrol BL 29xx/BL-5 Recommended attachment point 3 27.5 Recommended attachment point 85.75 79 75.5 96 89 M5 1 5.2 x 9 4.1 +.1 3 H7 9 3 6 58 5 42 4 MR ext. >= 65 7 SMR 95 MMR 7 1 Z 47.2 64.8 71.5 75.5 ~19 32.5 33 12 EMR MR ext. <= 125 standard range extended range Z
9 Compact Highspeed Smart Model scancontrol 29/BL-5 295/BL-5 291/BL-5 z-axis (height) 5mm Extended measuring range 6mm Midrange 7mm 95mm 12mm 65mm 125mm Linearity 1) (3sigma) ±.16 % FSO Reference resolution 2) 3) 4µm 42mm x-axis (width) Extended measuring range Midrange 5mm 58mm 4mm 6mm Resolution x-axis 128 points/profile Profile frequency 2Hz 2,Hz 2Hz Interfaces multi function port Display (LED) Light source Ethernet GigE-Vision Digital inputs RS422 (half-duplex) Sensor control Profile data transmission Mode switching Encoder Trigger Sensor control Trigger Synchronisation Ethernet (UDP / Modbus TCP) RS422 (ASCII / Modbus RTU) 4) Analogue 5) Switching signal 5) 1x laser ON/OFF, 1x power/error/status Semiconductor laser 45nm Aperture angle laser line 25 Laser power 8mW (class 2M) Laser off Permissible ambient light (fluorescent light) 2) via external contact (optional) 1,lx Protection class IP 65 EMC Vibration acc. EN 61326-1: 26-1 DIN EN 5511: 27-11 (group 1, class B) EN 61-6-2: 26-3 2g / 2... 5Hz Shock 15g / 6ms Operating temperature C to 45 C Storage temperature -2 C to 7 C Dimensions 96 x 85 x 33mm Weight Sensor 11-3VDC, 24V, 5mA, Supply IEEE 82.3af class 2, Power over Ethernet 1) 2) Measuring object: Micro-Epsilon standard object (metallic, diffusely reflecting material) 3) According to a one-time averaging across the measuring field (64 points) 4) only with SMART sensors via Modbus TCP or switching signals / analogue outputs (only with Output Unit) 5) only with SMART sensors via Modbus RTU or ASCII data 38g
1 Technical data scancontrol BL 29xx/BL-1 Recommended attachment point 3 27.5 Recommended attachment point 85.75 79 75.5 96 89 M5 1 5.2 x 9 4.1 +.1 3 H7 9 3 143.5 12.8 1 83.1 58.5 MR ext. >= 125 19 SMR 24 MMR 29 EMR MR ext. <= 39 1 7 Z 48 65.5 71.5 75.5 (21.4 ) 32.5 33 standard range extended range Z
11 Compact Highspeed Smart Model scancontrol 29/BL-1 295/BL-1 291/BL-1 z-axis (height) 1mm Extended measuring range 265mm Midrange 19mm 24mm 29mm 125mm 39mm Linearity 1) (3sigma) ±.2% FSO Reference resolution 2) 3) 12µm 83.1mm x-axis (width) Extended measuring range Midrange 1mm 12.8mm 58.5mm 143.5mm Resolution x-axis 128 points/profile Profile frequency 2Hz 2,Hz 2Hz Interfaces multi function port Display (LED) Light source Ethernet GigE-Vision Digital inputs RS422 (half-duplex) Sensor control Profile data transmission Mode switching Encoder Trigger Sensor control Trigger Synchronisation Ethernet (UDP / Modbus TCP) RS422 (ASCII / Modbus RTU) 4) Analogue 5) Switching signal 5) 1x laser ON/OFF, 1x power/error/status Semiconductor laser 45nm Aperture angle laser line 25 Laser power 8mW (class 2M) Laser off Permissible ambient light (fluorescent light) 2) via external contact (optional) 1,lx Protection class IP 65 acc. EN 61326-1: 26-1 EMC DIN EN 5511: 27-11 (group 1, class B) EN 61-6-2: 26-3 Vibration 2g / 2... 5Hz Shock 15g / 6ms Operating temperature C to 45 C Storage temperature -2 C to 7 C Dimensions 96 x 85 x 33mm Weight Sensor 38g 11-3VDC, 24V, 5mA, Supply IEEE 82.3af class 2, Power over Ethernet 1) 2) Measuring object: Micro-Epsilon standard object (metallic, diffusely reflecting material) 3) According to a one-time averaging across the measuring field (64 points) 4) only with SMART sensors via Modbus TCP or switching signals / analogue outputs (only with Output Unit) 5) only with SMART sensors via Modbus RTU or ASCII data
High performance sensors made by Micro-Epsilon Sensors and systems for displacement and position Sensors and measurement devices for non-contact temperature measurement 2D/3D profile sensors (laser scanner) Optical micrometers, fibre optic sensors and fibre optics Colour recognition sensors, LED analyzers and colour online spectrometer Measurement and inspection systems Modifications reserved / Y9761499-B1184GKE MICRO-EPSILON Headquarters Koenigbacher Str. 15 94496 Ortenburg / Germany Tel. +49 () 8542 / 168- Fax +49 () 8542 / 168-9 info@micro-epsilon.com www.micro-epsilon.com Micro-Epsilon UK Ltd. No.1 Shorelines Building Shore Road Birkenhead CH41 1AU Phone +44 () 151 355 67 Fax +44 () 151 355 675 info@micro-epsilon.co.uk www.micro-epsilon.co.uk