DirectCommand Installation Ag Leader Technology Note: These installation instructions are only for the 4430/4440 Sprayer. For other SPX models please refer to P/N 2005944, 2005945 & 2006383. Part Name/Description Part Number Quantity DirectCommand 4100594 1 Pump Switch Box 2000743 1 Generic Cable Installation Kit 2000901-1 1 Installation Instructions SPX 4420 2005944 1 Installation Instructions SPX 3330 2005945 1 Installation Instructions SPX 4430 2006333 1 Y-Splice 4000137 1 CAN Bus Terminator 4000141 1 CAN Bus Line 6 in. 4000218-006 1 Liquid Product Control Module 4000394 1 CAN Bus Stub 8 In. 4000450-1 1 SPX Cab Cable 4001103-4 1 Pump Switch Mounting Bracket 4001121 1 Radar Tee Cable 4001200-12 1 Boost Module Replacement Cable 4001209-2 1 9-Switch Input Cable 4001252 1 SPX Switch Input Cable 4001368-4 1 Pump Switch Tee Cable 4001369-12 1 Pump Switch Cable 4001370-9 1 *SPX 3230/3330/4430 & 4420 Adapter 4001809-15 1 (MY 2009 & Newer) SPX Bulkhead Tee 4001810-5 1 *SPX 4420 Adapter (4420 MY 2008 Only) 4001817-1 1 Power Cable 4002095-6 1 *Only one of 4001809-15 or 4001817-1 are used in each installation Hardware Kit 3 4101243-03 1 Auxiliary Input Module Kit 4100506 1 Deutsch Dust Plug 6 Pin 2002899-6 1 Deutsch Dust Plug 12 Pin 2002899-12N 1 CAN Y-Splice 4000137 1 CAN Bus Stub 1 ft. 4000219-1 1 Auxiliary Input Module 4000437 1 RAM Rail Mount Kit 5 Arm 4100101 1 RAM 201UD 5 Arm 4000279 1 RAM 2461U Base 4000280 1 RAM 235U Base, Double U-Bolt 4000281 1 Cab Box Kit 4100513 1 Dome Plug 2002268 1 Cab Box 4000598 1 Cab Box Lid 4000599 1 PN: 2006333 Rev. E April 2015 Page 1 of 20
Ag Leader Technology DirectCommand Installation Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call Ag Leader Technology at 515-232-5363 x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if standing behind equipment and looking forward. Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. This DirectCommand kit fits the following Case IH SPX 4430 Case IH SPX 4420 Case IH SPX 3330 Case IH SPX 3230 Case IH SPX 4440 Read all instructions first to familiarize yourself with the installation procedures. Keep parts list and installation instructions for use as a reference after completing installation. Section Contents Section Heading Page Common Components 3 Component and Cable Layout 4 Safety Notices 5 Installing the Display 6 Installing the Modules and Display Cable 8 Installing the CAN Bus Harness 10 Installing the Cab Cables 11 Installing the Flow Control Cables 14 Setting Up the Display 18 Case IH AIM Command Mode Settings 19 Case IH Conventional Spraying Mode & AIM 20 Command Pro Settings Page 2 of 20 April 2015 PN: 2006333 Rev. E
DirectCommand Installation Ag Leader Technology Common Components This section contains illustrations of components common to all DirectCommand installations. Their purpose is to ensure proper identification and installation in the sections that follow. Brown Seal Blue Seal CAN Bus connectors 1. Terminator PN: 4000141 2. Plug PN: 4000136 Not all applications 3. Y Splice PN: 4000137 1. Auxiliary Input Module 2. Liquid Product Control Module PN: 2006333 Rev. E April 2015 Page 3 of 20
Ag Leader Technology DirectCommand Installation Component and Cable Layout Page 4 of 20 April 2015 PN: 2006333 Rev. E
DirectCommand Installation Ag Leader Technology Safety Notices CAUTION: Sprayer booms should be lowered to ground or on mechanical safety stops before starting work. Do not work under sprayer booms supported by hydraulic system only. Turn off sprayer and tractor and wait for all machine motion to stop before starting work. Set parking brake. CAUTION: Be sure to wear proper eye protection when using any power tools, such as when drilling any mounting holes. IMPORTANT: Check behind vehicle and implement panels for any hoses, wiring, controls, etc. that could be damaged when drilling any mounting holes. IMPORTANT: Disconnect the Display, DirectCommand components and flow meter from electrical system when welding on equipment or jump starting unit to prevent component damage due to power surges or excessive current IMPORTANT: If using a non Ag Leader GPS receiver, make sure to install the Null Modem Cable, included in the Display kit, to prevent damage to the Display or the GPS receiver. IMPORTANT: Use the Dielectric grease to coat the seals and terminals of each connector that will be exposed to weather or chemicals as you plug them in. NOTE: Be sure to follow the alignment keys on the plugs and the receptacles carefully. Do not use excessive force when mating connectors. PN: 2006333 Rev. E April 2015 Page 5 of 20
Ag Leader Technology DirectCommand Installation Installing the Display Parts required for procedure: (1) Ag Leader INTEGRA Display PN: 4002000 Or (1) EDGE Display PN: 4001500 Or (1) InSight Display PN: 4001000 From Direct Command Kit: (1) Pump Switch Box PN: 2000743 (1) Pump Switch Mounting Bracket PN: 4001121 (1) Hardware Kit 3 PN: 4101243-03 From RAM Mount Kit: (1) 5 RAM Arm PN: 4000279 (1) RAM Mount Base PN: 4000280 (1) RAM Base, Double U-bolt PN: 4000281 Step-by-Step for Installing the Display 1. Turn on the current control console, if equipped with one, and copy down the boom section widths and flow meter calibration number. NOTE: Raven flow meter calibrations are in pulses per 10 gallons, the Ag Leader Display requires pulses per gallon for calibration. To calculate the appropriate values, divide the Raven calibration number by 10 before entering into the Ag Leader Display NOTE: Raven boom section widths are in inches; the Ag Leader Display requires boom widths in feet. Divide the Raven widths by 12 before entering the widths into the Ag Leader Display. 2. Run the machine one last time to make sure all of the rate control components are in working order before removing the console. Verifying that all of the rate control components work properly will help with any potential troubleshooting issues after the installation. 3. Disconnect the cable from the back of the rate control console and remove the console and cabling from the cab. Page 6 of 20 April 2015 PN: 2006333 Rev. E
DirectCommand Installation Ag Leader Technology 4. Decide on where the Pump Switch will mount. You can mount the switch in the right-hand console or use the Pump Switch Mounting Bracket supplied with the DirectCommand Kit. 5. Using the following picture, assemble the Pump Switch Box PN: 2000743 to the Pump Switch Mounting Bracket, PN: 4001121 with the #10 hardware provided. The Pump Switch will go to the left side of the Display. Assembled Pump Switch Bracket 6. Lay the Display face down on a stable surface, and align the four holes in the RAM Mount Base, PN: 4000280, and the Pump Switch Mounting Bracket, if mounting the switch with the display. 7. Take the RAM Base, Double U-bolt, PN: 4000281 from the RAM Rail Mount Kit. Use the two U-bolts, nuts and washers to mount the display. Display Mounting Location PN: 2006333 Rev. E April 2015 Page 7 of 20
Ag Leader Technology DirectCommand Installation NOTE: An optional display-mounting bar, Ag Leader PN: 4001144 or CaseIH PN: 87270763, may be purchased that attaches to the bottom of the right hand console 8. Mount the display in a convenient place for operation, but out of the operator s line of sight while driving the sprayer. Installing the Modules and Display Cable Parts required for procedure: From DirectCommand Kit: (1) Pump Switch Cable PN: 4001370-9 (1) Liquid Product Control Module PN: 4000394 From Auxiliary Input Module Kit: (1) Auxiliary Input Module PN: 4000437 (1) Deutsch Dust Plug 12-pin PN: 2002899-12N From Cab Box Kit: (1) Dome Plug PN: 2002268 (1) Cab Box PN: 4000598 From Display Kit or Display Cable Kit 4100814 (1) Power Control Relay PN: 4000708-1 (1) Display Cable PN: 4001608-12 Step-by-Step for Installing the Modules and Display Cable 1. Mount the Auxiliary Input Module, PN: 4000437 and the Liquid Product Control Module, PN: 4000394 inside the Cab Box, PN: 4000598. Use the ¼ nuts and flat washers to secure the modules inside the Cab Box. 2. Position the Cab Box under the console to the right of the operator s seat. Cab Box Positioned on the Floor Page 8 of 20 April 2015 PN: 2006333 Rev. E
DirectCommand Installation Ag Leader Technology 3. Connect the round 28-pin connector on the Display Cable, PN: 4001608-12, to the connector on the back of the InSight or EDGE Display, or the connector labeled MAIN on the back of the Ag Leader INTEGRA display. 4. Mount the Pump Switch Cable, PN: 4001370-9 in the Pump Switch Box by guiding the terminated ends of the attached cable through the rectangular opening in the Switch Box. Snap the switch into place with the red light to the top. 5. Connect the 2-pin Weatherpack connector on the Display Cable to the mating connector on the Pump Switch Cable. 6. Route the Display Cable and Pump Switch Cable along the mounting rail on the right side of the cab. Secure the cables with cable ties as necessary. Display And Pump Switch Cable Routing 7. Remove the cover from the right rear cab post. 8. Route the Display Cable and Pump Switch Cable to the Cab Box location in the right rear cab corner. Secure cables with cable ties as necessary. PN: 2006333 Rev. E April 2015 Page 9 of 20
Ag Leader Technology DirectCommand Installation Right Rear Cab Post With Cover Removed 9. Reinstall the cab post cover. 10. Connect the Power Control Relay, PN: 4000708-1 to the Display Cable at the Black 4-pin Weatherpack Connector. Press until the latch clicks. 11. Use the Deutsch 12 Pin Dust Plug, PN: 2002899-12N to seal the receptacle marked SWITCH B on the Auxiliary Input Module. Installing the CAN Bus System Parts required for procedure: From DirectCommand Kit: (1) CAN Bus Stub 8-in PN: 4000450-1 (1) CAN Bus Line 6-in PN: 4000218-006 (1) Y-Splice PN: 4000137 (1) CAN Terminator PN: 4000141 From Auxiliary Input Module Kit: (1) CAN Y-Splice PN: 4000137 (1) CAN Bus Stub 1-ft. PN: 4000219-1 Step-by-Step for Installing the CAN Bus System NOTE: To properly connect and disconnect the CAN Bus connectors, firmly pinch the metal clip against the plastic connector and then connect or disconnect the ends as needed. Page 10 of 20 April 2015 PN: 2006333 Rev. E
DirectCommand Installation Ag Leader Technology 1. Connect the single end of one of the CAN Y-Splices, PN: 4000137 to the mating connector on the end of the Display Cable. 2. Connect the round 4-pin end of the 1 ft. CAN Bus Stub, PN: 4000219-1 to the gray receptacle of the Y-Splice. Connect the gray Deutsch 4-pin plug to the mating connector marked CAN BUS on the Auxiliary Input Module. 3. Connect one end of the CAN Bus Line, PN: 4000218-006 to the black side of the Y-Splice. 4. Connect the single end of the second Y-Splice to the opposite end of the CAB Bus Line. 5. Connect the 8 in. CAN Bus Stub, PN: 4000450-1 to the gray side of the second Y-Splice. Plug the opposite end of the CAN Bus Stub into the mating connector labeled CAN BUS on the Liquid Control Module. 6. Connect the CAN Bus Terminator PN: 4000141 to the black side of the second Y-Splice. Installing the Cab Cables Step-by-Step for Installing the Cab Cables Parts required for procedure: From DirectCommand Kit: (1) SPX Cab Cable PN: 4001103-4 (1) 9-Switch Input Cable PN: 4001252 (1) SPX Switch Input Cable PN: 4001368-4 (1) Power Cable PN: 4002095-6 1. Connect the gray 8-pin Deutsch plug of the SPX Cab Cable, PN: 4001103-4 to the gray 8-pin Deutsch receptacle marked CHANNEL 1 on the Liquid Product Control Module. 2. Connect the gray 12-pin Deutsch plug of the SPX Cab Cable to the gray 12-pin Deutsch receptacle marked BOOM and the black 12-pin plug to the black 12-pin Receptacle marked AUXILIARY on the Liquid Product Control Module. 3. Connect the green 12-pin Deutsch plug of the 9-Switch Input Cable PN: 4001252 to the green receptacle marked SWITCH A on the Auxiliary Input Module. 4. Connect the green 8-pin Deutsch plug of the SPX Cab Cable to the green receptacle on the SPX Switch Input Cable PN: PN: 2006333 Rev. E April 2015 Page 11 of 20
Ag Leader Technology DirectCommand Installation 4001368-4. 5. Remove the rubber enclosures in the right rear corner of the cab. This will improve visibility to the access hole in the cab floor and routing cabling over to the electrical center under the trainer seat. Rubber Enclosures Removed 6. Route the 2-pin Weatherpack Tee of the Switch Input Cable along the back of the cab to the electrical center under the trainer seat. 7. Locate the sprayer cable tagged FOAM ADVANCE ENABLE in the electrical center connected to the CAN Node. Remove the jumper wire from the end and connect the 2-pin Weatherpack shroud of the Switch Input Cable Foam Advance Enable Cable. Foam Advance Enable Connection Page 12 of 20 April 2015 PN: 2006333 Rev. E
DirectCommand Installation Ag Leader Technology 8. Install the Foam Advance Enable Jumper into the opposite end of the Switch Input Cable Tee. Note: The factory cable tie holding the foam advance cable may need to be clipped to get the appropriate length to connect the cabling. 9. Connect the green 12-pin Deutsch plug of the SPX Switch Input Cable to the green 12-pin receptacle of the 9-Switch Input Cable. 10. Route the opposite end of the SPX Cab Harness, PN: 4001103-4 out of the cab through the access hole in the cab floor. Access Hole In The Cab Floor 11. Connect the Power Cable, PN: 4002095-6 to the power studs located on the outside of the applicator. The studs are under the rear of the cab, in front of the bulkhead connections. The fused wires will go to the Positive Terminal, and the black wires will go to the Negative Terminal. Power Studs Under The Rear Of The Cab PN: 2006333 Rev. E April 2015 Page 13 of 20
Ag Leader Technology DirectCommand Installation 12. Route the opposite end of the Power Cable over to the access hole in the right rear cab floor. 13. Push the Power Cable up through the cab and over to the cab box. 14. Connect the Deutsch 2-pin plug of the power cable into the 2-pin receptacle coming from the Liquid Control Module. 15. Connect the 3-pin Weatherpack Tower to the mating connection on the Display Cable. Installing the Flow Control Cables Parts required for procedure: From DirectCommand Kit: (1) Bulkhead Tee Cable PN: 4001810-5 (1) Radar Tee Cable PN: 4001200-12 (1) SPX 3330 Adapter Cable PN: 4001809-15 (1) Pump Switch Tee Cable PN: 4001369-12 From Cab Box Kit: (1) Cab Box Lid PN: 4000599 Step-by-Step for Installing the Flow Control Cables 1. Locate the Bulkhead #5 Connector on the left rear of the cab. Bulkhead #5 Connection 2. Disconnect the factory #5 Bulkhead Cable by turning the lock ring counterclockwise. Page 14 of 20 April 2015 PN: 2006333 Rev. E
DirectCommand Installation Ag Leader Technology 3. Connect the Bulkhead Tee Cable, PN: 4001810-5 to the Bulkhead #5 connection on the cab and connect the sprayer cable previously disconnected from Bulkhead #5 into the mating end of the Bulkhead Tee Cable. Factory Bulkhead Connection Mated to Bulkhead Tee Cable 4. Route the opposite end of the Bulkhead Tee cable over to the cab access hole. 5. Connect the Gray 12-pin Deutsch Receptacle of the Bulkhead Tee Cable to the mating connector on the SPX Cab Harness. 6. Connect the Black 12 pin receptacle of the SPX Adapter PN: 4001809-15 to the mating connector on the SPX Cab Cable. 7. Connect the opposite end of the SPX Adapter cable to the mating 14-pin AMP Connector on the Bulkhead Tee Cable. 8. Route the opposite end of the SPXAdapter Cable toward the rear of the machine. 9. Locate the Single Product Control Node, and disconnect both plugs connected to the Can Node. PN: 2006333 Rev. E April 2015 Page 15 of 20
Ag Leader Technology DirectCommand Installation Single Product Node with Factory Wiring Installed 1. Connect the black and gray receptacles from the SPX Adapter Cable to the mating plugs of the system harness previously connected to the product node. 2. Use the provided Deutsch DTM Dust Plugs to seal the vacated receptacles on the Single Product Node. 3. Use cable ties, included in the DirectCommand Kit, to secure excess cabling. 4. Disconnect the 4-pin Weatherpack connection at the Radar. Connect the Radar Tee Cable, PN: 4001200-12 to the radar, and to the sprayer harness. 5. Route the gray 6-pin Plug on the opposite end of the Radar Tee cable into the cab through the access hole. 6. Follow the cable from remote load station to the bundle of cabling on the left frame rail under the machine. In this bundle there will be a 4-pin Weatherpack connection labeled REMOTE/AIM on the Shroud with pins side and REMOTE OUT on the tower with sockets side. 7. Disconnect this connection found in the previous step. NOTE: If the machine is not equipped with AIM Command, this connection will be at the sprayers flow control harness. Page 16 of 20 April 2015 PN: 2006333 Rev. E
DirectCommand Installation Ag Leader Technology 8. Connect the 4-pin Weatherpack Tower from the Pump Tee Cable, PN: 4001369-12 into the mating Weatherpack shroud coming from the remote load station. 9. Connect the 4-pin Weatherpack Shroud to the mating Weatherpack tower previously disconnected from the remote load station harness. 10. Route the gray 3-pin Deutsch Plug towards the cab, and in through the access hole into the cab. 11. Locate the PWM Control Valve. Determine if a PWM Signal Boost Module is connected to the PWM valve. If a Boost Module is present, it must be removed and replaced with the Boost Module Replacement Cable PN: 4001209-2. IMPORTANT: Failure to replace the boost module will cause erratic flow control, and potentially cause damage to the boost module, Display or sprayer. 12. In the cab, route the 6-pin plug from the Radar Tee cable from the right rear cab corner into the Cab Box, and connect it to the receptacle marked RADAR on the Auxiliary Input Module. 13. Connect the gray 3-pin plug of the Pump Switch Tee Cable to the gray 3-pin receptacle on the Pump Switch Cable. 14. On machines with a factory installed CAN Flow Control System, verify that the Accu-Boom Bypass has been disconnected and the boom signals are allowed to pass directly from Bulkhead #5 to the boom valves. 15. Install the Cab Box lid. 16. Carefully position the cab box into the right rear cab corner. PN: 2006333 Rev. E April 2015 Page 17 of 20
Ag Leader Technology DirectCommand Installation Cab Box Installed between seat and wall 17. Bundle up all excess cable and tie with cable ties. 18. Reinstall all access covers and storage container below the trainer seat. Setting up the Display 1. Refer to the Quick Reference Guide, PN: 2002831-38 for setting up the Display 2. Enter the default settings from the following charts on the next two pages for the sprayer control mode being used. NOTE: If it becomes necessary to change one of these default settings make changes to one value at a time so that changes can be evaluated accurately. NOTE: Both configurations can be programmed and stored in the Display for convenient and accurate changes between spray modes. Page 18 of 20 April 2015 PN: 2006333 Rev. E
DirectCommand Installation Ag Leader Technology Setting Name Control Valve Configuration CaseIH AIM Command Mode Default Description Value In Line Servo This setting mode must be used for the configuration when spraying in AIM Command Mode Valve Response 1 Valve Response 2 Allowable Error Response Threshold Flowmeter Cal* 100% 24% 2% 3 145* Determines the speed of the servo valve when product control error exceeds the Response Threshold setting. Decreasing the value will cause the servo valve to run slower. Determines the speed of the servo valve when product control error is less than the Response Threshold setting. Decreasing this value will cause the servo valve to run slower. Determines the percent error that is allowed prior to the product control system making any flow rate corrections. 2-3% is the normal Allowable Error Range. Too low of a setting will cause the system to continually hunt for the target application rate. Too high of a setting will cause excessive application error. Determines the control system switches between using Valve Response 1 and Valve Response 2 speed settings. Decreasing this value will have the overall effect of speeding up the servo valve response. Increasing this value will have the overall effect of slowing down the servo valve response. NOTE: Leaving all other valve control settings at the default value and making a small adjustment to the Response Threshold is usually all that is required to fine-tune the control system. This is the pulses per gallon through the flow meter. Note: Raven flow meter calibration numbers are in pulses per 10 gallons of product flow. To calculate the appropriate values, divide the Raven calibration number by 10 before entering into the Ag Leader Display. * Verify that the flow meter calibration number is correct by checking information tag on the flow meter. PN: 2006333 Rev. E April 2015 Page 19 of 20
Ag Leader Technology DirectCommand Installation CASE IH Conventional Spraying & AIM Command PRO Mode Setting Default Description Name Value Control Valve Configuration PWM 12 Volt This setting mode must be used for the configuration when spraying in conventional mode. PWM Frequency 122 This setting is the frequency that the PWM control valve is pulsed at Gain* 800 This setting determines how aggressively the control valve responds when making rate change adjustments. The higher the value, the more aggressive the system response is. Zero Flow Offset Allowable Error 30 2% NOTE: Leaving all other valve control settings at the default value and making a small adjustment to the Gain is usually all that is required to fine-tune the control system. This setting represents the maximum duty cycle that is sent to the control valve without producing any hydraulic flow from the PWM valve. Using too high of a Zero Flow Offset value can cause the product control system to not properly shut off. Determines the percent error that is allowed prior to the product control system making any flow rate corrections. 2-3% is the normal Allowable Error Range. Too low of a setting will cause the system to continually hunt for the target application rate. Too high of a setting will cause excessive application error. Flowmeter Cal** 145* This is the pulses per gallon through the flow meter. Note: Raven flow meter calibration numbers are in pulses per 10 gallons of product flow. To calculate the appropriate values, divide the Raven calibration number by 10 before entering into the Ag Leader Display. *InSight Displays must have firmware upgraded to version 5.0 or above and the Liquid Product Control Module must be upgraded to firmware version 1.8.00 or above for proper flow control operation using PWM Flow Control. Any firmware version on EDGE or Ag Leader INTEGRA Displays will work with Liquid Control Module 1.8.00 firmware. ** Verify that the flow meter calibration number is correct by checking information tag on the flow meter. Page 20 of 20 April 2015 PN: 2006333 Rev. E