Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number QTY ISO Fertilizer Kit AgroSpray Fertilizer Stand 4200165 1 Generic Cable Installation Kit 2000901-1 1 Mounting Kit Large Module Mounting Plate 2001370 1 Dust Plug 12 pin 2002899-12N 1 Installation Instructions 2006404 1 Cable High Current Power Extension 6ft. 4001450-6 1 Cable Local CAN Breakout 4002567-008 1 Cable ISOBUS Breakout 4002597-008 1 Module DC Motor Driver 4002736 1 Cable High Current Adapter 4002767 1 Module ISO Liquid Product 4002861 1 Module ISO Liquid Swath 4002862 1 Terminating Plug Local CAN 4002870 1 Terminating Receptacle Local CAN 4002871 1 Cable Active Termination (Imp) 4003122 1 Cable AgXcel Dual Pump Control 3ft. 4003651-3 1 Bracket DC Motor Driver 4003687 1 Cable AgXcel Flow Meter/Motor Driver, ISO 6ft. 4004799-6 1 Cable 6 Section (3-pin MP Tower) 6ft. 4004867-6 1 Hardware Kit 6 4101243-06 1 Hardware Kit Small Module 4101297 1 This DirectCommand Kit also requires the installation of a Display Kit or Display Cable Kit and 10-Boom Switch Box Kit for correct operation. PN: 2006404 Rev. A January 2016 Page 1 of 15
DirectCommand Installation Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call Ag Leader Technology at 515-232-5363 Ext 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if standing behind equipment and looking forward Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. Read all instructions first to familiarize yourself with the installation procedures. Keep parts list and installation instructions for use as a reference after completing installation. This DirectCommand Kit fits planters or liquid fertilizer applicators with the AgroSpray fertilizer stand. Section Contents Section Heading Page Common Components 3 Component and Cable Layout Cab Connections 4 Component and Cable Layout Implement Connections 5 Safety Notices 6 Installing the Liquid Control Module and DC Motor Driver 7 Installing the CAN Cables 8 Installing the Control and Flow Meter Cables 11 Setting Up the Display 15 Page 2 of 15 January 2016 PN: 2006404 Rev. A
Common Components ISO Liquid Product Module ISO Liquid Swath Module PN: 4002861 PN: 4002862 DC Motor Driver PN: 4002736 PN: 2006404 Rev. A January 2016 Page 3 of 15
DirectCommand Installation Component and Cable Layout Cab Connections Page 4 of 15 January 2016 PN: 2006404 Rev. A
Component and Cable Layout Implement Connections PN: 2006404 Rev. A January 2016 Page 5 of 15
DirectCommand Installation Safety Notices CAUTION: Hydraulic equipment should be on safety stops, hydraulic pressure relieved with machines systems turned off and all machine motion stopped before starting work. CAUTION: Be sure to wear proper eye protection when using any power tools, such as when drilling any mounting holes. IMPORTANT: Check behind vehicle and implement panels for any holes, wiring or controls that could be damaged when drilling any holes. IMPORTANT: Disconnect the Display, DirectCommand components and any sensors from electrical system when welding on equipment or jump starting unit to prevent component damage due to power surges or excessive current. IMPORTANT: If using a non Ag Leader GPS receiver, make sure to install a Null Modem Cable, included in the Display Kit, to prevent damage to the Display or GPS receiver. IMPORTANT: Use Dielectric grease to coat the seals and terminals of each connector that will be exposed to weather or chemicals as you plug them in. NOTE: Be sure to follow the alignment keys on the plugs and the receptacles carefully. Do not use excessive force when mating connectors. Page 6 of 15 January 2016 PN: 2006404 Rev. A
Installing the Liquid Control Module and DC Motor Driver Step-by-Step instructions for installing the Liquid Control Module and DC Motor Driver Parts required for procedure: From DirectCommand Kit: (1) Mounting Kit Large Module Plate PN: 2001370 (1) Module DC Motor Driver PN: 4002736 (1) Module ISO Liquid Product PN: 4002861 (1) Module ISO Liquid Swath PN: 4002862 (1) Bracket DC Motor Driver PN: 4003687 (1) Hardware Kit 6 PN: 4101243-06 (1) Hardware Kit Small Module PN: 4101297 1. The ISO Liquid Product Module PN: 4002861 and ISO Liquid Swath Module PN: 4002862 may be mounted at the operator s discretion. Make sure the module is mounted in a location where the control cables will reach. 2. If mounting the ISO Liquid Product Modules on an existing plate, using a module as a template, drill 5/16" diameter holes in the plate. Use 5/16" hardware provided in the Hardware Kit PN: 2001370 to secure the module into place. 3. If mounting the ISO Liquid Product Module on a toolbar, the Large Module Mounting Kit PN: 2001370 may be used for toolbars up to a 6 x6 square tube. 4. The DC Motor Driver may be mounted at the operator s discretion. Make sure the DC Motor Driver is mounted in a location where the control and power cabling will reach the Liquid Control Module. 5. If mounting the DC Motor Driver on an existing plate, using the module as a template, drill 5/16 diameter holes in the plate. Use 5/16 hardware in Hardware Kit PN: 4101243-06 to secure the module into place. 6. You can mount the DC Motor Driver to the ISO Liquid Product Module using the mounting bar and 5/16 hardware provided in Small Module Hardware Kit, PN: 4101297. PN: 2006404 Rev. A January 2016 Page 7 of 15
DirectCommand Installation DC Motor Driver Installation 7. An alternate method of mounting the DC Motor Driver is to use DC Motor Driver Bracket PN: 4003687 to mount the Motor Driver. Use the carriage bolts, washers, and lock nuts in the Hardware Kit PN: 4101243-06. Installing the Power and CAN Cables Parts required for procedure: From DirectCommand Kit: (1) Dust Plug 12 pin PN: 2002899-12N (1) Cable High Current Extension PN: 4001450-6 (1) Cable Local CAN Breakout PN: 4002567-008 (1) Cable ISOBUS Breakout PN: 4002597-008 (1) Cable High Current Adapter PN: 4002767 (1) Cable Active Termination (Imp) PN: 4003122 (1) Generic Cable Installation Kit PN: 2000901-1 (1) Terminating Plug Local CAN PN: 4002870 (1) Terminating Receptacle Local CAN PN: 4002871 Purchased Separately: (1) Cable Power, Multiple Module PN: 4000752-X (1) Implement Cable PN: 4004110-X Page 8 of 15 January 2016 PN: 2006404 Rev. A
Step-by-Step instructions for installing the Power and CAN Cables 1. Connect the ring terminals on PN: 4000752-X to the vehicle s battery as shown in the figure below. Connect the ring terminal with fuses to the positive battery terminal and connect the ring terminal with black wires to the ground battery terminal. Battery Terminal Connections PN: 2006404 Rev. A January 2016 Page 9 of 15
DirectCommand Installation 2. Route the opposite end of the power cable towards the ISO Liquid and Swath Modules. Connect the black 2-pin Deutsch plug of the power cable to the mating gray 2-pin Deutsch receptacle on the High Current Adapter cable PN: 4002767. 3. Connect one of the gray 2-pin Deutsch plugs from cable PN: 4002767 to the 2-pin Deutsch receptacle hardwired into the ISO Liquid Product Module. 4. Connect another gray 2-pin Deutsch plug from cable PN: 4002767 to the 2-pin Deutsch receptacle hardwired into the ISO Liquid Swath Module. 5. Connect another gray 2-pin Deutsch plug from cable PN: 4002767 to the 2-pin receptacle from cable PN: 4001450-6. 6. Route the opposite end of cable PN: 4001450-6 towards the DC Motor Driver, connect the gray 2-pin Deutsch plug to the gray 2-pin Deutsch receptacle on the DC Motor Driver PN: 4002736. 7. Use the Dust Plug, PN: 2002899-12N to seal the brown receptacle on the ISO Liquid Product Module. 8. Plug the 24-pin FCI connector of the ISOBUS Breakout Cable, PN: 4002597-008 to the mating connector of the Liquid Product Module. 9. Connect the 6-pin Metripack plug of the ISOBUS Implement Cable PN: 4004110-X (sold separately) to the 6-pin Metripack receptacle of the ISOBUS Breakout Cable. 10. Connect the 6-pin Metripack plug of the ISOBUS Breakout Cable to the 6-pin Metripack receptacle of the Active Terminator Cable (Imp), PN: 4003122. 11. If the machine has an existing ISOBUS, Tee the 6-pin Metripack connectors into the existing system. Page 10 of 15 January 2016 PN: 2006404 Rev. A
Local CAN Breakout Cable ISOBUS Breakout Cable Local CAN Terminating Rec. ISOBUS Implement Cable Local CAN Terminating Plug Active Terminator Cable ISOBUS and Local CAN Connections 12. Plug the 24-pin FCI connector of the Local CAN Breakout Cable PN: 4002567-008 to the mating connector of the Liquid Swath Module. 13. Connect the Local CAN Terminating Receptacle PN: 4002871 to the mating plug of the Local CAN Breakout Cable. 14. Connect the Local CAN Terminating Plug, PN: 4002870 to the mating receptacle of the ISOBUS Breakout Cable. 15. Connect the 6-pin Deutsch plug of the ISOBUS Breakout Cable to the mating receptacle of the Local CAN Breakout Cable. Installing the Control and Flow Meter Cables Parts required for procedure: From DirectCommand Kit: (1) AgXcel Flow Meter/DC Motor Driver, ISO PN: 4004799-6 (1) Cable AgXcel Dual Pump Control 3ft. PN: 4003651-3 (1) Cable 6 Section 93-Pin MP Tower 6 ft. PN: 4004867-6 PN: 2006404 Rev. A January 2016 Page 11 of 15
DirectCommand Installation Step-by-Step instructions for installing the Control and Flow Meter Cables 1. Locate the AgXcel Flow Meter/DC Motor Driver Cable, PN: 4004799-6, in the DirectCommand Kit. 2. Connect the gray 24-pin FCI plug from the above cable into the mating receptacle on the ISO Liquid Product Module. 3. Connect the black 2-pin Deutsch plug from the Flow Meter/DC Motor Driver Cable to the mating black receptacle on the DC Motor Driver. 4. Route the dual 3-pin connectors toward the product flow meter. 5. Connect the 3-pin Superseal tower to the 3-pin Superseal shroud on the Micro-Track flow meter. Micro-Track Flow Meter 6. Locate the AgXcel Dual Pump Control cable, PN: 4003651-3, connect the gray 2-pin Deutsch receptacle to the gray 2-pin plug on the DC Motor Driver, PN: 4002736. 7. Route the opposite end of the AgXcel Dual Pump cable toward the Electric Fertilizer Pumps. 8. Connect both 2-pin Metripack towers to the Electric Fertilizer Pumps. Page 12 of 15 January 2016 PN: 2006404 Rev. A
Electric Fertilizer Pumps 9. Locate the 6 Section (3-pin MP Tower) cable PN: 4004867-6, connect the gray 12-pin Deutsch plug to the mating receptacle on the ISO Liquid Swath Module. 10. Tee the Gray 2-pin Deutsch connectors of the 6 Section (3-pin MP Tower) cable between the High Current Power Splitter PN: 4001013 and the Liquid Control Module. 11. Route the remaining connectors towards the section valves, connect the 3-pin MetriPack tower to the 3-pin MetriPack shroud on the appropriate section valves according to the labels on the wires. PN: 2006404 Rev. A January 2016 Page 13 of 15
DirectCommand Installation Section Valves 12. Bundle cables and secure them as necessary with zip-ties from Cable Installation Kit, PN: 2000901-1. Page 14 of 15 January 2016 PN: 2006404 Rev. A
Setting up the Display 1. Refer to the ISO Liquid Feature User Guide, PN: 2006017-ENG for setting up the Ag Leader Display. 2. Enter the default settings from the following chart. NOTE: If it becomes necessary to change one of these default settings make changes to one value at a time so that changes can be evaluated accurately. NOTE: Both configurations can be programmed and stored in the Display for convenient and accurate changes between spray modes. Setting Name Control Valve Rate Off: Control Valve PWM Frequency Default Value PWM 12V Close Gain 5,000 Allowable Error Zero Flow Offset Flow Meter Cal Description Rate Control is achieved through speed changes of the AgroSpray Electric Fertilizer Pumps. The PWM Signal is sent from the LCM to the DC Motor Driver, the DC Motor Driver controls the speed of the Electric Pump(s) Determines the action of the Control Valve when all sections are off. 100 Frequency that the PWM Signal is pulsed at 1% 0 See Flow Meter Determines how aggressively the fertilizer pumps respond when making rate change adjustments. The higher the value the more aggressive the system response is. Note: leaving all other control settings at the default value and making small adjustments to the Gain is usually all that is required to fine-tune the control system. Determines the percent of error that is allowed prior to the product control system making any flow rate corrections. Too low of a setting will cause the control system to continually hunt for the target application rate. Too high of a setting will cause excessive application error. Represents the maximum duty cycle that is sent to the fertilizer pump without producing product flow. Using too high of a value can cause the product delivery system to not properly shut off. This is the pulses per gallon calibration of the flow meter. PN: 2006404 Rev. A January 2016 Page 15 of 15