AIR INNOVATEDTM Illustrated Parts List for VMAC System V900111 Ford 6.8 L Triton V 10 2011 2014 F250 F550 www.vmacair.com
Illustrated Parts List for VMAC System V900111 FORD 6.8 L TRITON V10 2014-2011 F450 F550 1 - Kit Pack List... 2 2 - Fastener Pack, 3800793... 4 3 - Compressor Assembly, P120121... 7 4 - Compressor Sub Components, P120193... 9 5- Inlet Valve Sub Components, 9200579... 10 6 - Main Bracket Assembly, 4800525... 11 7- Tank, VR70, 9200430... 12 8 - Cooler Assembly, 4800563... 14 Document 1930176 Changes and Revisions Revision Details Revised by/date Approved by/date Implemented A Release SH 22 July 2010 TK 30 July 2010 30 July 2010 B ECN 10-069 SH 20 Aug 2010 NC 20 Aug 2010 20 Aug 2010 C ECN 10-088 SAR 16 Sept 2010 PD 17 Sept 2010 17 Sept 2010 D ECN 11-124 SAR 18 Oct 2011 PID 27 Oct 2011 27 Oct 2011 E ECN 12-127 SAR 10 Sep 2012 MH 15 Oct 2012 16 Oct 2012 F ECN 14-024 AJH 10 Apr 2014 MP/DB 21 Apr 2014 22 Apr 2014 G ECN 17-206, 18-134 GAN 09 Jan 2018 CJH/IGM/AWG 12 Jun 2018 12 Jun 2018 Toll Free: 1-800-738-8622 Fax: 1-250-740-3201 Page 1 of 14
1 - Kit Pack List Item # Part# Qty Description 1 1200614 1 MOUNT, TANK STRAP REAR 2 1200615 1 MOUNT, TANK STRAP FRONT 3 1200620 1 BRACKET, WASHER BOTTLE 4 1200621 1 WELDMENT, BATTERY BOX 5 1200629 1 BRACKET, VACUUM TANK 6 1610346 1 BELT, K060854 7 1752051 1 HOSE, CRIMPED, 1/2 X 51 8 1752088 1 HOSE, CRIMPED, 1/2 X 88 9 1771051 1 HOSE, CRIMPED 3/4" X 51" 10 1800206 1 PULLEY, CRANK, FORD 6.8L VR70 11 1930060 1 MANUAL, OWNERS GENERIC, VR70 & 140 12 1930175 1 MANUAL, INSTALLATION, V900111 13 1930176 1 ILLUSTRATED PARTS LIST, V900111 14 2200105 2 CLAMP, MOUNTING BRACKET C, 6 15 3550723 1 VR CONTROL BOX, 132.0 TEMP. 16 3550746 1 INTERFACE CABLE - - - INTENTIONALLY BLANK 18 3560214 1 VRTC, V900111 19 3550864 1 DDC, FORD V10 20 3800793 1 FASTENER PACK, V900111 21 4800525 1 ASSEMBLY, MAIN BRACKET 22 4800531 1 OPERATION INSTR. & SYS ID 23 4800563 1 ASSEMBLY, COOLER 24 4800809 1 WASHER BOTTLE & MODIFIED HARNESS 25 9200430 1 TANK, VR70 DRESSED INT OIL FILTER 26 A700091 1 OIL, VR, 1L HIGH PERFORMANCE 27 A700094 1 OIL, VR, 4L, HIGH PERFORMANCE 28 P120121 1 COMPRESSOR ASSEMBLY Page 2 of 14 Fax: 1-250-740-3201
1 2 3 5 6 4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Figure 1 - Kit Pack List Fax: 1-250-740-3201 Page 3 of 14
2 - Fastener Pack, 3800793 Item # Part # Qty Description 1 3800615 1 FASTENER PACK, WIRING LOOM 1.1 1700029 120 LOOM, SPLIT PLASTIC, ½ 1.2 2200039 7 TIE, NYLON MD, 7 2 3800635 1 FAST PACK, FAN 2.1 3400034 1 SPACER, FAN, V10 TRITON 3 3800683 1 FAST PACK, MAIN BRACKET 3.1 1540375 1 BOLT, SHCS, M8 X 1.25 X 45 3.2 1540521 2 BOLT, SHCS, M8 X 1.25 X 110 3.3 1540530 1 BOLT, SHCS, M8 X 1.25 X 55, G12.9 PLT 4 3800685 1 FAST PACK, PULLEY 4.1 1520574 3 BOLT, HHCS, GR 8.8 M10 X 1.5 X 75 4.2 1570044 3 WASHER, ALLOY PL SAE, 3/8 5 3800782 1 FAST PACK, MOUNT, VR70 TANK 5.1 1200563 2 CLIP, TANK MOUNT 5.2 1510349 4 BOLT, HHCS NC G8 PL, 5/16 X 1/2 5.3 1510538 2 BOLT, HHCS NC FL-PL 3/8 X 4 1/2 IN 5.4 1520549 1 BOLT, HHCS G10.9, M8 X 1.25 X 90 5.5 1550504 1 NUT, FLANGE LOCK NC GR5, 3/8 5.6 1560008 1 NUT, HEX PL, M8 X 1.25 5.7 1570067 6 WASHER, SAE, 5/16 6 3800795 1 FAST PACK, COOLER 6.1 4900141 2 CONNECTOR, HOSE BARB 3/4 PLATED 6.2 2200027 4 CLAMP, HOSE HS32 6.3 2200048 6 CLAMP, HOSE HS12 6.4 1700177 24 HOSE, HEATER, 3/4 6.5 1700177 24 HOSE, HEATER, 3/4 7 3800797 1 FAST PACK, BATTERY TRAY 7.1 1520593 1 BOLT, HHCS G8.8, M8 X 1.25 X 130 7.2 1520594 1 BOLT, HHCS G8.8, M8 X 1.25 X 150 7.3 1400214 2 SPACER 7.4 2200168 1 CLAMP, STRAP 2 3/8 7.5 1550084 1 NUT, NYLOCK, M6 8 3800798 1 FAST PACK, TEFLON HOSE 8.1 1700570 102 TUBE, TEFLON, PTFE,1/4"OD 8.2 1700571 102 TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID 8.3 1700581 102 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP 8.4 1700581 102 LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP Page 4 of 14 Fax: 1-250-740-3201
8.5 2200039 10 TIE, NYLON MD, 7" 9 3800799 1 FAST PACK, WASHER BOTTLE 9.1 1520566 1 BOLT, FLAT HEAD, M8 X 1.25 X 20MM 9.2 1520570 1 BOLT,HHCS FL LK PL, M8 X 1.25 X 16 9.3 1560516 4 NUT, M6 X 1.0 FL PL 9.4 1710773 1 HOSE, WASHER FLUID 10 3800804 1 FASTENER PACK, VACUUM TANK 10.1 1560516 2 NUT, M6 X 1.0 FL PL 10.2 1700594 60 HOSE, 5/32 10.3 2200039 5 TIE, NYLON MD, 7 11 3800839 1 FASTENER PACK, HOSE 11.1 2200147 1 CLAMP, C R.I., 2" 11.2 1570496 2 WASHER, FENDER, 10MM X 30MM 11.3 1550084 1 NUT, NYLOCK NC PL, 5/16 11.4 1510173 1 BOLT, HHCS NC G8 PL, 5/16 X 3/4 1 1.1 7 1.2 2 2.1 3 4 3.1 3.2 4.1 3.3 4.2 5 5.2 x4 5.3 x2 5.4 x2 5.1 5.5 5.6 5.7 x6 Figure 2a Fastener Packs Fax: 1-250-740-3201 Page 5 of 14
6 7 6.1 x2 6.3 x6 7.1 7.2 7.5 6.4 6.2 x4 6.5 2x 7.3 7.4 8 9 9.1 9.2 9.3 9.4 10 10.2 10.3 10.1 11 11.1 2X 11.2 11.3 11.4 Figure 2b Fastener Packs Page 6 of 14 Fax: 1-250-740-3201
3 - Compressor Assembly, P120121 Item # Part # Qty. Description 1 P120193 1 VR70 COMPRESSOR ASSEMBLY 2 9200579 1 INLET VALVE, BASIC INTEGRATED REG. 3 1540550 2 BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT 4 1540530 2 BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT 5 5000162 1 CONNECT,BRASS NPT-POLY,3/16-1/8 NPT 6 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4 7 4900203 1 ELBOW, STEEL JIC/O-RING, 1/2 3/4-16 8 4300076 2 PIPE FTG, PLUG SKT HEAD, 1/8 9 5830004 1 O-RING, VITON, 3 1/8 ID X 1/8 10 3500288 1 SENSOR, PRESSURE 11 5000121 1 TEE, STREET, EXTRUDED, 1/8 12 1540521 3 BOLT, SHCS, PL, M8 X 1.25 X 110 Fax: 1-250-740-3201 Page 7 of 14
Figure 3 Compressor Assembly Page 8 of 14 Fax: 1-250-740-3201
4 - Compressor Sub Components, P120193 Item # Part # Qty Description 1 3550682 1 TEMPERATURE PROBE 2 P200035 1 CLUTCH COMPLETE 6 GROOVE Shown for reference only 1 2 Figure 4 Compressor Sub Components Fax: 1-250-740-3201 Page 9 of 14
5- Inlet Valve Sub Components, 9200579 Item # Part # Qty Description 1 A700137 1 ACCESSORY PACK, REGULATOR ASSEMBLY 2 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT 3 5830002 1 O-RING, VITON, 2 3/8 ID X 3/32 4 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16 5 A700049 1 FILTER KIT ASSEMBLY 5.1 1500077 4 SCREW, BUTTON HEAD, 10-32 X 3/8 5.2 1500519 1 ROD, THREADED, 1/4 X 2.62 5.3 1550029 1 NUT, NYLOCK NC, 1/4 5.4 1550221 1 NUT, HEX NC PL, 1/4, GR8 5.5 3200205 1 PLATE, INNER FILTER 5.6 3600037 1 ELEMENT, FILTER, PAPER 5.7 3600066 1 COVER, AIR FILTER, PLASTIC 5.8 5830070 1 O-RING, VITON, 2 9/16 ID X 3/32 5.9 1570038 1 WASHER, FLAT SAE, 1/4 Figure 5 Inlet Valve Sub Components Page 10 of 14 Fax: 1-250-740-3201
6 - Main Bracket Assembly, 4800525 Item # Part # Qty Description 1 1100182 1 BRACKET, MAIN 2 1300030 2 IDLER, SERP,6 RIB,FLANGE,90MM 3 1300031 1 IDLER, SERP, BACK,FLANGE,90MM 4 1520552 1 BOLT, HHCS, FLHD, M10 X 1.50 X 60 5 1520563 3 BOLT, HHCS FLHD PL M10 X 1.50 X 25 6 2600128 1 TENSIONER, MODIFIED 38164 7 1570496 3 WASHER, FENDER, 10MM X 30MM 1 6 4 7 x3 3 5 x3 2 Figure 6 Main Bracket Assembly Fax: 1-250-740-3201 Page 11 of 14
7- Tank, VR70, 9200430 Item # Part # Qty Description 1 4900106 1 PLUG, STEEL, #5 ORB, HEX (VITON-O) 2 1510086 6 BOLT, HHCS NC G5 FL LK, 3/8 X 1 3 9200378 1 TANK, OIL SEPARATOR 4 5840078 1 SPRING, WAVE 5 3600090 1 THIMBLE, SCREEN 6 5840069 1 SPRING, COMPRESSION, FL 1.5",OD.54 7 9200437 1 ASSEMBLY, BLOWDOWN CAP 8 5830066 1 O-RING, VITON, 4 3/4 ID X 1/8 9 3600036 1 ELEMENT, SEP, COALESCING 10 3600064 1 SEAL, TANK REAR CAP 11 9200039 1 OIL FILTER, VR 3.250 SHORT 12 4900128 1 FITTING, 12ORB -12JIC, STEEL 13 4400401 1 LABEL, OIL FILTER TAG 14 4900035 1 NIPPLE, STEEL STR THRD, 3/4-16 15 1520646 2 BOLT, HHCS G10.9, M6 X 1 X 10 FL PL 16 4900200 1 CONN, STRAIGHT, #8 MORB X #8 MJIC 17 5800142 1 COVER, SIGHT GLASS 18 5000160 1 ADAPTOR, BRASS, 1/8-1/8 NPT 19 5000165 1 ELBOW,90, BRASS NPT-POLY, 1/8-3/16 20 5000020 1 ELBOW, BRASS NPT-POLY, 1/8-1/4 21 5830133 1 O-RING, VITON, #12 22 A700061 1 PYREX WINDOW KIT Page 12 of 14 Fax: 1-250-740-3201
Figure 7 VR70 Tank Fax: 1-250-740-3201 Page 13 of 14
8 - Cooler Assembly, 4800563 Item # Part # Qty Description 1 9200464 1 COOLER WELDMENT 2 1200517 2 DRILLED PLATE 3 1570044 4 WASHER, ALLOY PL SAE, 3/8 4 1520116 4 BOLT, HHCS G10.9, M10 X 1.5 X 100 4 3 2 1 Figure 8 - Cooler Assembly Page 14 of 14 Fax: 1-250-740-3201
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Manufactured by 888-241-2289 tech@vmacair.com 877-740-3202 warranty@vmacair.com www.vmacair.com www.kb.vmacair.com 1333 Kipp Road, Nanaimo, B.C., V9X 1R3 Canada