Page 1 of 10 SUBJECT: PCM REPROGRAMMING FOR DTC P2100 / P2138 / P0736 (46 / P1784) No: DATE: August, 2006 MODEL: See below CIRCULATE TO: [ ] GENERAL MANAGER [ ] PARTS MANAGER [X] TECHNICIAN [ ] SERVICE ADVISOR [X] SERVICE MANAGER [X] WARRANTY PROCESSOR [ ] SALES MANAGER This bulletin supercedes TSB 06 13 011, to add Eclipse, Endeavor, Galant and Outlander models and to add automatic transmission codes 46 and P1784. Revisions are indicated by. PURPOSE On some affected vehicles, incorrect software parameters in the PCM may cause the MIL to illuminate and Diagnostic Trouble Code P2100 (Throttle Actuator Control Motor Circuit), P2138 (Accelerator Pedal Position Sensor (main and sub) Range/Performance Problem) or P0736 (Reverse Gear Incorrect Ratio) to set in the PCM. Automatic transmission Diagnostic Trouble Codes 46 (Reverse Gear Incorrect Ratio) or P1784 (Reverse Gear Incorrect Ratio) may also be stored in the PCM. To eliminate this condition, reprogram the PCM as described in this bulletin. AFFECTED VEHICLES 2006 Eclipse 2.4L MIVEC M/T for DTC P2100 and P2138 2006 Eclipse 2.4L MIVEC A/T for DTC P2100, P2138 and P0736 (A/T code P1784) 2006 Eclipse 3.8L M/T for DTC P2100 and P2138 2006 Eclipse 3.8L A/T for DTC P2100, P2138 and P0736 (A/T code P1784) 2007 Eclipse/Eclipse Spyder 2.4L MIVEC M/T for DTC P2100 and P2138 2007 Eclipse Spyder 2.4L MIVEC A/T for DTC P2100, P2138 and P0736 (A/T code P1784) 2007 Eclipse 2.4L MIVEC A/T for DTC P2100, P2138 and P0736 (A/T code P1784) 2007 Eclipse/Eclipse Spyder 3.8L M/T for DTC P2100 and P2138 2007 Eclipse/Eclipse Spyder 3.8L A/T for DTC P2100, P2138 and P0736 (A/T code P1784) 2005 2006 Endeavor 2WD and AWD for DTC P2100, P2138 and P0736 (A/T code 46) 2005 Galant 2.4L MIVEC, California for DTC P2100, P2138 and P0736 (A/T code 46) 2005 Galant 3.8L for DTC P2100, P2138 and P0736 (A/T code 46) 2006 Galant 2.4L MIVEC, Federal for DTC P2100, P2138 and P0736 (A/T code P1784) 2006 Galant 2.4L MIVEC and 3.8L for DTC P2100, P2138 and P0736 (A/T code P1784) 2004 2006 Lancer and Lancer Sportback 2.4L MIVEC, A/T and M/T for DTC P2138 2005 2006 Lancer and Lancer Sportback 2.4L MIVEC, A/T for DTC P0736 (A/T code 46) 2006 Lancer and Lancer Sportback 2.4L MIVEC, A/T and M/T for DTC P2100 2004 2006 Outlander 2.4L MIVEC 2WD and AWD for DTC P2138 2005 2006 Outlander 2.4L MIVEC 2WD and AWD A/T for DTC P0736 (A/T code 46) 2006 Outlander 2.4L MIVEC 2WD and AWD for DTC P2100 PROCEDURE CAUTION BATTERY VOLTAGE (AS MEASURED AT THE BATTERY POSTS WITHOUT ELECTRICAL LOAD) MUST BE 12.4V OR HIGHER IN ORDER TO REPROGRAM THE PCM. FILE UNDER: Group 13 Fuel in the Dealer Service Information Binder (3058)
Page 2 of 10 IMPORTANT Verify whether the vehicle is K Line Flash or CAN Flash. Refer to the Reprogramming System Identification chart on the Service Tech Resources page on the Mitsubishi Dealer Link. The procedure for PCM reprogramming on CAN Flash vehicles is different than K Line Flash vehicles. Be sure to follow the correct reprogramming instructions for the vehicle being repaired. 1. Check the underside of the hood to verify that there is no label previously installed to indicate that this TSB reprogramming has already been done. 2. Using the MUT III, verify that the vehicle s part number is listed in the table in Step 9. If the Software is the same as or higher than the Software in the table, the PCM has already been reprogrammed for this concern. Do not continue with this bulletin procedure. Refer to Group 13 in the appropriate service manual to diagnose the DTC. 3. Use the MUT III to erase all DTCs set in the PCM. 4. MEDIC II ONLY. Verify that your MEDIC II is at download M121 or higher. NOTE: Dealers using MEDIC II will not receive a reflash CD. The reflash data will be sent electronically. DOWNLOAD NUMBER a. If the download is M121 or higher, go to step 6. b. If the download version is less than M121, force a download to the MEDIC II as follows: a. On the MEDIC II main screen, click on Maintenance. CLICK ON MAINTENANCE b. Click on Download. CLICK ON DOWNLOAD
Page 3 of 10 5. Scan Tool Viewer (STV) ONLY. Verify that your MUT III is at STV Version 14 or higher, and that it has the most current version of the reprogramming database: a. Select Special Function, then select Reprogramming. b. Select Database File Display. The database version is displayed in the top right corner of the screen. Make sure the database version is N06081 or greater. c. If the database version is N06081 or greater, reprogram the PCM as described in Step 7 for CAN FLASH VEHICLES ONLY or Step 8 for K LINE FLASH VEHICLES ONLY. d. If the database version is less than N06081, you must transfer the new reprogramming data from the Reflash Update CD 8/06 to the MUT III hard drive as follows: a. Install Reflash Update CD 8/06 into the PC s DVD ROM drive. b. Follow the instructions on the screen. The system will automatically transfer the reprogramming data onto the PC s hard drive. 6. MEDIC II and STV Transfer the reprogramming data from the MEDIC II laptop to the memory card as follows (Use the port on the left side of the MEDIC II laptop): a. Select the MUT III STV button. b. Select Special function. c. Select Reprogramming. d. Select Memory Card Transfer. When the memory card data transfer is complete, remove the memory card from the laptop and install it in the VCI. Then go to Step 7 for CAN FLASH VEHICLES ONLY or Step 8 FOR K LINE FLASH VEHICLES. 7. CAN FLASH VEHICLES ONLY: IMPORTANT: DO NOT DISCONNECT THE MEDIC II LAPTOP. DO NOT USE VCI STANDALONE REPROGRAMMING. The following equipment is required for PCM reprogramming on CAN Flash vehicles: MEDIC II PC Reprogramming Database on DVD ROM (Reflash Update CD 8/06 or later for this concern) VCI (Vehicle Communication Interface) MB991824 MUT III main harness A (blue) MB991910 USB 2.0 cable MB991827 Continued
Page 4 of 10 Engine Compartment/Control Module labels p/n MSSF 024G 00 Connect this equipment in the same manner as for normal vehicle diagnosis. When reprogramming a CAN Flash vehicle, the VCI and MEDIC II laptop must be connected. DO NOT use VCI Standalone on CAN Flash vehicles. a. In the MUT III System Select menu, click on the car symbol at the bottom of the screen. Select VIN. Then type in the VIN. b. Connect the VCI to the vehicle. DO NOT DISCONNECT THE LAPTOP. c. Select Special Function. d. Select reprogramming. Continued
Page 5 of 10 e. Select Automatic Reprogramming (CAN). f. Select Engine and Transmission, then click on the check mark. A message will advise you that the system will Automatic Search the data. Click on the check mark to continue. If the PCM is already reprogrammed for this concern, this screen will display. If this message displays, do not continue with this reprogramming procedure. CAUTION DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS. INTERRUPTION DURING THE PROGRAMMING PROCESS COULD CAUSE THE PCM TO LOSE DATA OR PREVENT FUTURE PCM REPROGRAMMING. g. The CAN database screen will display. (If more than one row is displayed in the table, select the appropriate part number.) Click on the check mark to begin reprogramming. NOTE: It will take up to 10 minutes to complete the reprogramming.
Page 6 of 10 h. This message will display when the reprogramming is successfully completed. Go to Step 9 to complete this bulletin procedure. 8. K LINE FLASH VEHICLES ONLY Reflash the PCM as follows: a. STV ONLY. If you just transferred the new reprogramming data from the Reflash Update CD 8/06 to the MUT III hard drive, now transfer the reprogramming data from the MUT III laptop to the memory card. (Use the port on the left side of the MUT III laptop.) Select Reprogramming, then Memory Card Transfer. A status bar will display while the data is loading into the memory card. When the memory card data transfer is complete, remove the memory card from the laptop and install it in the VCI. b. MEDIC II and STV. Connect the following equipment: VCI (Vehicle Communication Interface) MB991824 MUT III main harness B (red) MB991911 12 13 pin adapter (Outlander only) MB991855 UPDATE CD VCI MUT III MAIN HARNESS MEDIC II LAPTOP ADAPTER MB991855 (OUTLANDER ONLY) MEMORY CARD ADAPTER MEMORY CARD c. Connect the VCI to the vehicle. d. IMPORTANT! Lancer and Outlander models equipped with ABS: With the ignition key OFF, unplug the ABS fuse (7.5 amp fuse in the junction box in the passenger compartment). Refer to the service manual for exact fuse location in the box. e. Reprogram the PCM, using Automatic reprogramming on the VCI. It will take up to 20 minutes to complete the reprogramming. Continued
Page 7 of 10 CAUTION DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS. INTERRUPTION DURING THE PROGRAMMING PROCESS COULD CAUSE THE PCM TO LOSE DATA OR PREVENT FUTURE PCM REPROGRAMMING. If the message at Current Level of VCI appears, the PCM did not reprogram. Verify that the ROM ID is the same as the ROM ID listed in the table in Step 9. If the ROM ID is the same or higher than the ROM ID in the table, the PCM has already been reprogrammed for this concern. Do not continue with this reprogramming procedure. If it is not, verify that the correct database update is in the MUT III. Verify the correct database was transferred to the memory card, and that the memory card is properly installed in the VCI. 9. After reprogramming, the new part number and software part number will display. Verify that they are the same as those listed below. Note this information. MODEL 2006 Eclipse 2.4L MIVEC M/T 2006 Eclipse 2.4L MIVEC A/T MUT III REFLASH DATABASE DISPLAY ON MUT III AFTER REPROGRAMMING Software (ROM ID) VENDOR # 1860A217 1862A601 1860A217 1860A217DD E6T45273H3 1860A218 1862A602 1860A218 1860A218DD E6T45274H33 2006 Eclipse 3.8L M/T 1860A219 1862A606 1860A219 1860A219GG E6T45373H6 2006 Eclipse 3.8L A/T 1860A220 1862A607 1860A220 1860A220GD E6T45374H63 2007 Eclipse/Eclipse Spyder 2.4L MIVEC M/T 1860A515 1862A603 1860A515 1860A515DD E6T45275H3 2007 Eclipse Spyder 2.4L MIVEC A/T 2007 Eclipse 2.4L MIVEC A/T 2007 Eclipse/Eclipse Spyder 3.8L M/T 2007 Eclipse/Eclipse Spyder 3.8L A/T 8631A148 1862A604 8631A148 8631A148DB E6T45276H31 8631A301 1862A605 8631A301 8631A301DB E6T45277H31 1860A516 1862A608 1860A516 1860A516DD E6T45375H3 8631A149 1862A609 8631A149 8631A149DB E6T45376H31 2005 Endeavor 2WD 1860A059 VN06051 1860A059 ENG:366820 A/T:302504 2005 Endeavor AWD 1860A060 VN06052 1860A060 ENG: 366920 A/T: 302604 2006 Endeavor 2WD 1860A293 VN06053 1860A293 ENG:381909 A/T:309806 2006 Endeavor AWD 1860A294 VN06054 1860A294 ENG: 382009 A/T: 309905 E6T38179H61 E6T38180H61 E6T38181H31 E6T38182H31
Page 8 of 10 MODEL MUT III REFLASH DATABASE DISPLAY ON MUT III AFTER REPROGRAMMING Software (ROM ID) 2006 Endeavor 2WD 8631A246 VN06055 8631A246 ENG: 397607 A/T: 319701 2006 Endeavor AWD 8631A247 VN06056 8631A247 ENG: 397707 A/T: 319801 VENDOR # E6T38189H11 E6T38190H11 2005 Galant 2.4L MIVEC Fed. emissions 2005 Galant 2.4L MIVEC CA emission 1860A056 VN06057 1860A056 ENG:365724 A/T:302804 1860A057 VN06058 1860A057 ENG:365824 A/T:302904 2005 Galant 3.8L 1860A058 VN06059 1860A058 ENG: 365616 A/T: 303005 2006 Galant 2.4L MIVEC Fed. emissions 2006 Galant 2.4L MIVEC CA emissions 2006 Galant 2.4L MIVEC CA emissions E6T41678H71 E6T41679H71 E6T40079H51 1860A315 1862A597 1860A315 1860A315EB E6T41682H41 1860A316 1862A598 1860A316 1860A316EB E6T41683H41 8631A378 1862A599 8631A378 8631A378CB E6T41691H21 2006 Galant 3.8L 1860A314 1862A600 1860A314 1860A314FB E6T40080H51 2004 Lancer 2.4L MIVEC M/T 2004 Lancer 2.4L MIVEC A/T 2005 Lancer 2.4L MIVEC M/T 2005 Lancer 2.4L MIVEC A/T 2006 Lancer 2.4L MIVEC M/T 2006 Lancer 2.4L MIVEC A/T 2004 Outlander 2.4L MIVEC A/T 2WD 2004 Outlander 2.4L MIVEC A/T AWD 2005 Outlander 2.4L MIVEC M/T 2WD 2005 Outlander 2.4L MIVEC M/T 2WD 2005 Outlander 2.4L MIVEC A/T 2WD MN156916 VN0605A MN156916 C52414 E6T34885H2 MN156846 VN0605B MN156846 ENG: E50915 A/T: E93605 E6T37976H20 1860A070 VN0605C 1860A070 C71321 E6T34891H4 1860A071 VN0605D 1860A071 ENG: E71219 A/T: E04604 E6T37978H31 1860A420 VN0605E 1860A420 C82811 E6T34899H2 1860A421 VN0605F 1860A421 ENG: E82912 A/T: E12704 MN156618 VN06061 MN156618 ENG:E50718 A/T:E93404 MN156619 VN06062 MN156619 ENG:E50818 A/T:E93504 E6T37979H21 E6T41590H20 E6T41591H20 1860A148 VN06063 1860A148 C71421 E6T38980H4 1860A149 VN06064 1860A149 C71521 E6T38981H4 1860A151 VN06065 1860A151 ENG:E68516 A/T:E01005 E6T44484H31
Page 9 of 10 MODEL 2005 Outlander 2.4L MIVEC A/T AWD 2006 Outlander 2.4L MIVEC M/T 2WD 2006 Outlander 2.4L MIVEC M/T AWD 2006 Outlander 2.4L MIVEC A/T 2WD 2006 Outlander 2.4L MIVEC A/T AWD MUT III REFLASH DATABASE DISPLAY ON MUT III AFTER REPROGRAMMING Software (ROM ID) 1860A125 VN06066 1860A125 ENG:E68616 A/T:E01104 VENDOR # E6T44485H31 1860A472 VN06067 1860A472 C84512 E6T38989H2 1860A473 VN06068 1860A473 C84612 E6T38990H2 8631A117 VN06069 8631A117 ENG:E84711 A/T:E15103 8631A118 VN0606A 8631A118 ENG:E84811 A/T:E15203 E6T45578H21 E6T45579H21 10. Turn the ignition switch to OFF. Disconnect the MUT III from the vehicle. Wait at least 10 seconds, then start the engine to verify proper operation. 11. Using a ball point pen, enter the appropriate PCM part number, vendor number, ROM ID, this TSB number (), your dealer code, and the current date on the Engine Compartment and Control Module Label (part no. MSSF 024G 00). 12. Carefully remove all dirt and oil from a vacant area near the VECI label on the underside of the hood, and affix the Engine Compartment label. 13. Affix the Control Module Label to the PCM. 14. Lancer and Outlander models equipped with ABS: Reconnect the ABS fuse. Confirm no DTC is set. 15. Test drive the vehicle to confirm proper operation and no MIL illumination.
Page 10 of 10 WARRANTY INFORMATION Special Value Field Entry Required: Enter the applicable DTC code(s) found during diagnosis in the Spec Value field. The Spec Value field is located below the Condition, Cause & Remedy fields PCM Reprogramming for DTC P2100 / P2138 / P0736 Nature Code: 99D Cause Code: 490 Labor Operation No. 13850195 Time Allowance: 0.3 hr. Warranty Coverage: 8 years / 80,000 miles Special Warranty Information: Claims submitted without the applicable DTC code(s) entered in the Spec Value field are subject to charge back. Normal warranty procedures apply. Mitsubishi Motors North America, Inc. The information contained in this bulletin is subject to change. For the latest version of this document, go to the Mitsubishi Dealer Link, MEDIC, or the Mitsubishi Service Information website (www.mitsubishitechinfo.com).