F3W-E. Compact Body, High-visibility Indicators, and Ideal for Picking Systems for Small Parts. Picking Sensor. Features

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Transcription:

Picking Sensor FW-E CSM_FW-E_DS_E Compact Body, High-visibility Indicators, and Ideal for Picking Systems for Small Parts. A variety of part sizes can be handled: FW-D sensing width: 00 mm, FW-E sensing width: 50 mm. Low-profile Sensor with thickness of mm and enlargeable work opening. Models with connectors are also available. Support for XS5 Smartclick Connectors reduces work and simplifies wiring. Be sure to read Safety Precautions on page 7. Features Subminiature Size: 70-mm Length, -mm Depth High-visibility Indicators Arranged in Two Directions 0 mm 70 mm mm FW-E 0 mm FW-D Mutual Interference Prevention with Four Frequencies

FW-E Ordering Information Sensors Infrared LED Connection Sensing method Appearance method (cable length) Throughbeam Pre-wired ( m) Pre-wired connector (0. m) Sensing distance 00 mm Gap Beams Qty Sensing width (mm) 5 mm 50 Output type NPN open collector PNP open collector NPN open collector PNP open collector Model FW-E0A6 FW-E0A FW-E0B6 FW-E0B Accessories (Order Separately) Mounting Brackets Appearance Model Qty Remarks Protective Bracket Appearance Model Qty F9-LE L-shaped Mounting Bracket F9-LE F9-LE Flat Mounting Bracket

FW-E Ratings and Specifications Sensing method Through-beam Item Model FW-E0A6/A FW-E0B6/B Sensing distance 0 to 00 mm Beam gap 5 mm Number of beams Sensing width 50 mm Standard sensing object Opaque, -mm dia. min. Light source (emission wavelength) Infrared LED (60 nm) Power supply voltage to VDC ±0% (ripple (p-p): 0% max.) Current consumption : 0 ma max., : 0 ma max. NPN or PNP open collector output Control output Load power supply: 0 VDC, Load current: 00 ma max. (Residual voltage:. V max.) Dark- or Light- (selectable) Relay or open collector input NPN input Indicator : Input voltage of 0 to V Picking instruction Indicator : Open (with leakage current of 0. ma max.) input PNP input Indicator : Input voltage: (+DC V) to +DC * Indicator : Open (with leakage current of 0. ma max.) Relay or open collector input NPN input Emission stop input voltage: 0 to V Emission stop input Emission input voltage: Open (with leakage current of 0. ma max.) PNP input Emission stop input voltage: (+DC V) to +DC * Emission input voltage: Open (with leakage current of 0. ma max.) Protection circuits Reverse-connection protection, output short protection, and mutual interference prevention function (set with frequency switch) Response time Operate/Reset: 00 ms max. Indicators Operation, stability, and picking s Power, emission stop, and picking s Ambient temperature Operating: 0 to 55 C, Storage: 5 to 70 C (with no icing or condensation) Ambient humidity Operating/storage: 5% to 5% (with no condensation) Ambient illumination Sunlight: 0,000 lx at light-receiving surface, Incandescent light:,000 lx at light-receiving surface Insulation resistance 0 MΩ min. (at 500 VDC) Dielectric strength,000 VAC, 50/60 Hz for min Vibration resistance (destruction) 0 to 50 Hz,.5-mm double-amplitude for hours each in X, Y, and Z directions Shock resistance (destruction) 500 m/s, times in X, Y, and Z directions Degree of protection IP6 (IEC6059) Connection method Pre-wired Pre-wired connector Standard cable length: m Standard cable length: 0. m (M, -pin connector) Weight (packed state) Approx. 5 g Approx. 5 g Case ABS resin Materials Lens Acrylic resin Cable Oil-resistant PVC Accessories Instruction manual *+DC is the power supply voltage.

Engineering Data (Typical) FW-E Parallel Operating Range Distance Y (mm) 50 00 50 Angle Characteristic Tilt Angle θ ( ) 0 5 0 5 Rotation Angle θ ( ) 0 60 0 0 0 50 00 00 00 00 500 Distance X (mm) 0 5 0 00 00 00 00 500 Distance X (mm) 0 0 0 00 00 00 00 500 Distance X (mm) 00 5 60 50 0 0. Horizontal Movement Characteristics. Vertical Movement Characteristics. Angle Characteristics. Angle Characteristics X Y Y X θ or X θ θ X or θ X X Tilt Rotation Tilt Rotation

FW-E I/O Circuits NPN Open-collector Outputs Model Operation mode Timing chart Mode selector switch Output circuit FW -E0A6 FW -E0B6 Dark- mode : One beam or more is : No beam is Light- mode : No beam is : One beam or more is Light No beam is incident One beam or more is Operation Control output Operate Load (e.g., relay) Reset Note: The control output will turn if the emission stop input is received. Light No beam is incident One beam or more is Operation Control output Operate Load (e.g., relay) Reset Note: The control output will turn if the emission stop input is received. (DARK ) (LIGHT ) Note: The emission stop input cannot be used with pre-wired connector models. Picking s ( orange s) Operation main circuit Stability Load current: 00 ma Brown max. +DC Brown Black Pink Blue Load Picking instruction input to VDC Emission stop input (See note.) Black Emission stop Power main circuit Picking s ( orange s) The following figure gives the relation between the picking instruction input and the picking s. Picking instruction input Picking s Open 0 V 0 V Pink Blue PNP Open-collector Outputs Model FW -E0A FW -E0B Operation mode Dark- mode : One beam or more is : No beam is Light- mode : No beam is : One beam or more is Timing chart Light No beam is incident One beam or more is Operation Control output Operate Load (e.g., relay) Reset Note: The control output will turn if the emission stop input is received. Light No beam is incident One beam or more is Operation Control output Operate Load (e.g., relay) Reset Note: The control output will turn if the emission stop input is received. Mode selector switch (DARK ) (LIGHT ) Note: The emission stop input cannot be used with pre-wired connector models. Picking s ( orange s) Operation main circuit Stability Output circuit Brown Black Pink Emission stop input Picking (See note.) instruction input Load Blue Load current: 00 ma max. Brown Black to VDC Pink Emission stop Power main circuit Picking s ( orange s) The following figure gives the relation between the picking instruction input and the picking s. Power supply voltage Picking instruction input Open Picking s +DC 0 V Blue Connector Pin Arrangement NPN/PNP Open Collector Outputs FW-E0B6/B Pin number Specification +V Picking instruction input 0 V Control output Pin number Specification +V Picking instruction input 0 V Open 5

FW-E Setting Method NPN/PNP Open Collector Outputs Mode Selector The operation modes (i.e., Dark- or Light-) can be selected using the receiver selector switch. Also, the operating frequencies used between pairs of emitters can be selected from four frequencies to prevent mutual interference. Selector Switch Settings Operation mode Light- Dark- Frequency Note: Always turn the power supply before setting the selector switch. Nomenclature NPN/PNP Open Collector Outputs FW-E0A6/A-L FW-E0B6/B-L FW-E0A6/A-D FW-E0B6/B-D Picking s Picking s Frequency setting switch Picking s Operation mode selector/ frequency setting switch Picking s Emission stop Power Sensing surface Operation Stability Sensing surface Indicators Indication details Power Lit when the power is supplied. Picking s Lit when a picking instruction input is received. Operation Lit when the control output is. Stability Lit when stable light is received. Flashing when light is unstable and when dark. Emission stop Lit when emission is due to the emission stop input. 6

FW-E Safety Precautions Refer to Warranty and Limitations of Liability. WARNING Do not apply the FW-E as safety mechanisms used in pressing machines or any other safety mechanisms for protecting the human body from danger. () Do not apply the FW-E as safety mechanisms used in pressing machines, shears, rolling machines, spinning machines, cotton mill machines, or robots for the protection of an operator's hands and body. () The FW-E is designed for detection of the human body or moving objects in the detection area but not for protection against danger. () The FW-E or any product incorporating the FW-E may be exported to any country. Should the FW-E cause any problem conflicting with local laws or related to product liability locally, however, OMR shall, without exception, assume no responsibility for it. CAUTI Before using more than one FW-E Sensor in parallel or series, take necessary countermeasures against mutual interference so that the Sensors will not malfunction. Refer to Mutual Interference Prevention Function on the right. Precautions for Safe Use Operating Environment Do not use the Sensor in an environment containing flammable or volatile gases. Do not use the Sensor underwater. Do not disassemble, repair, or modify the Sensor. Always turn the system power before installing or replacing the Sensor. Precautions for Correct Use Do not use the product in atmospheres or environments that exceed product ratings. System Design Mutual Interference Prevention Function. Mutual Interference Prevention with Sets of Two to Four Sensors Set these Sensors to different frequencies with the frequency selector. Refer to Setting Method on page 6. If the mutual interference prevention function is not used, and there are two Sensors with the same frequency setting, a beam from the of one Sensor may hit the of the other Sensor, resulting in malfunction. This function cannot prevent mutual interference between the FW-E Sensor and a Photoelectric Sensor of a different model.. Five or More Sets of Sensors: When 5 or more sets of Sensors are used in parallel, mutual interference may result in malfunction. Take the following measures to prevent mutual interference, and check for mutual interference. The distance between two adjacent sets of Sensors must be at least l or l, which does not cause mutual interference between two Sensors with the same frequency setting. l or l is at least.5 times the distance shown in Parallel Operating Range of the Engineering Data. Vertical Installation Horizontal Installation l l Distance X Distance X Install a light baffle so that there will not be mutual interference between Sensors with the same frequency setting. (See Figure.) Light reflections from the wall or floor may go around a light baffle and reach the s. Install a light baffle so that it will also block any light reflections. (See Figure.) Correct Wall Light baffle Light baffle Incorrect Wall (Figure ) Light baffle (Figure ) 7

FW-E Wiring Precautions Connection Before turning the power, make sure that the supply voltage is within the maximum allowable voltage range. Be very careful not to get metal chips in the connector, especially during wiring. As a general rule, do not wire high-voltage lines or power lines along with the lines of the FW-E in the same conduit. Otherwise, the FW-E may be damaged or malfunction due to inductive noise. Use an extension cable with a cross-sectional area of 0. mm min. and length of 00 m max. Incorrect wiring may damage the equipment. Make sure that the cable length and routing are appropriate to prevent the connectors and cables from getting disconnected. Applying excessive force to the mode selector switch may result in damage. Do not apply a force of more than 5 N. Cables Make sure that the bending radius is 5 mm or more. Adjustment Operation and Stability Status Display The following illustration shows the status corresponding to each incident level. Install the so that the green stability s are both in light receiving status. Stable light-receiving * area Unstable light-receiving area Light-shielded area Amount of light received Operating level. Operating level Stability Operation Light- Dark- * If the is set to the stable light-receiving area, it will become more resistant to environmental fluctuations such as temperature, voltage, dust, and setting deviation after installation. For applications where a stable light-receiving area is not obtained, attention must be paid to environmental fluctuations. Installation Precautions Installation Install the Sensor so that its sensing face will not receive light from the sun, fluorescent lamps, incandescent lamps, and other light sources. Do not strike the Sensor with a hammer or any other tool during installation, otherwise the internal circuits of the Sensor may be damaged. Install the and in the same orientation as shown in the following figure. (The cables must be in the same direction.) Correct Incorrect Use M screws to secure the Sensor body. Secure the case to a tightening torque of 0.5 N m or less. Reflection from Wall or Floor If the and are installed as shown in the following illustration, all the axes may not be due to light reflection from the floor or wall. Make sure that the and detect the sensing object properly before using the FW-E in actual operation. Side View Top View Wall Floor Sensing object Light reflection

FW-E Dimensions (Unit: mm) Sensors FW-E FW-E0A6/A-L FW-E0B6/B-L Two,.5 dia. Two, M nut holes (Depth:. mm).5 Mounting Hole Dimensions Two, M holes 6.5 6.5 7 5 6 50 6 6.5 = 9 70 6±0. Vinyl-insulated round cable with four conductors, dia. Conductor: 0. mm, Insulation:.-mm dia. Standard length: m. <FW-E0B6/B-L>.7..9 dia. M Cable length: 0. m FW-E0A6/A-D FW-E0B6/B-D.5 Two,.5 dia. Two, M nut holes (Depth:. mm) Mounting Hole Dimensions Two, M holes 7 6.5 6.5 5 70 6 6.5 = 9 50 6 6±0. Vinyl-insulated round cable with four conductors, dia. Conductor: 0. mm, Insulation:.-mm dia. Standard length: m. <FW-E0B6/B-D>.7..9 dia. M Cable length: 0. m 9

FW-E Accessories (Order Separately) Mounting Brackets F9-LE (L-shaped). Two,. dia. FW-E0A@-D with Mounting Bracket 6 50 7. Material: Iron (Thickness:.5 mm) Mounting screws provided. 6 6 6 6.5 Mounting Brackets F9-LE (Flat) Two,. dia.. FW-E0A@-D with Mounting Bracket 6 50 6 7. Material: Iron (Thickness:.5 mm) Mounting screws provided..5 9.5 0

FW-E Protective Bracket F9-LE FW-E0A@-D with Protective Bracket 7 9..5 7 Material: Iron (Thickness: mm) Mounting screws provided. 5.5

Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMR representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMR MAKES NO WARRANTY OR REPRESENTATI, EXPRESS OR IMPLIED, ABOUT N-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. 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Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMR COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTI OR COMMERCIAL LOSS IN ANY WAY CNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. 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NEVER USE THE PRODUCT FOR AN APPLICATI INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMR PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. OMR Corporation Industrial Automation Company http://www.ia.omron.com/ 0. In the interest of product improvement, specifications are subject to change without notice. (c)copyright OMR Corporation 0 All Right Reserved.