Kuang-Hua Chang, Ph.D. MACHINING SIMULATION USING SOLIDWORKS CAM 2018 SDC. Better Textbooks. Lower Prices.

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1 Kuang-Hua Chang, Ph.D. MACHINING SIMULATION USING SOLIDWORKS CAM 2018 SDC PUBLICATIONS Better Textbooks. Lower Prices.

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3 Machining Simulation Using SOLIDWORKS CAM 2018 vii Table of Contents Preface i Acknowledgments About the Author About the Cover Table of Contents iv v vi vii Lesson 1: Introduction to SOLIDWORKS CAM Overview of the Lesson Virtual Machining SOLIDWORKS CAM Packages User Interface Opening Lesson 1 Model and Entering SOLIDWORKS CAM Extracting Machinable Features Technology Database Tutorial Examples Lesson 2: NC Part Programming Overview of the Lesson Basics of NC Machines NC Words and NC Blocks Alphabet Address Codes Preparatory Functions or G Words Machine Functions or M Codes NC Part Programming Tool Functions and Compensations NC Program Review and Verification Exercises Lesson 3: SOLIDWORKS CAM NC Editor Overview of the Lesson Capabilities of SOLIDWORKS CAM NC Editor User Interface NC Program Examples Example 1: Trajectory Milling Example 2: Hole Drilling Example 3: Profile Milling Example 4: Turn Finish Operation G-code Viewers and Editors Exercises Lesson 4: A Quick Run-Through Overview of the Lesson The Simple Plate Example Using SOLIDWORKS CAM The Post Process and G-Code Reviewing Machining Time Exercises... 76

4 viii Machining Simulation Using SOLIDWORKS CAM 2018 Lesson 5: Machining 2.5 Axis Features Overview of the Lesson The 2.5 Axis Features Example Using SOLIDWORKS CAM Creating a Face Milling Operation Re-Ordering Machining Operations Reviewing Machining Time The Post Process and G-Code Stepping Through the Toolpath Exercises Lesson 6: Machining a Freeform Surface and Limitations Overview of the Lesson The Freeform Surface Example Using SOLIDWORKS CAM Selecting Avoid Feature to Correct the Toolpath Modifying the Area Clearance Toolpath Reviewing the Machined Part Quality Reviewing and Modifying the Z Level Operation Exercises Lesson 7: Multipart Machining Overview of the Lesson The Multipart Machining Example Using SOLIDWORKS CAM The Sequence of Part Machining The G-code Exercises Lesson 8: Multiplane Machining Overview of the Lesson The Multiplane Machining Example Using SOLIDWORKS CAM The Sequence of Part Machining Reviewing the G-code Exercises Lesson 9: Tolerance-Based Machining Overview of the Lesson The Machining Examples Using DimXpert for Parts to Define Tolerances Tolerance-Based Machining Settings Carrying Out Tolerance-Based Machining Exercises Lesson 10: Turning a Stepped Bar Overview of the Lesson The Stepped Bar Example Using SOLIDWORKS CAM Reviewing the G-code of Turning Sequences Exercises

5 Machining Simulation Using SOLIDWORKS CAM 2018 ix Lesson 11: Turning a Stub Shaft Overview of the Lesson The Stub Shaft Example Using SOLIDWORKS CAM Cutting the Thread Boring the Hole Exercises Lesson 12: Machining a Robotic Forearm Member Overview of the Lesson The Forearm Members of the SoRo Robotic Arm Manufacturing of the Rover Forearm Members Five Machining Setups Modifications of SOLIDWORKS CAM Operations Post-Processing and G-Code Modification Machined Part Clean-up Lessons Learned Lesson 13: Turning a Scaled Baseball Bat Overview of the Lesson The Scaled Baseball Bat Solid Model Turning the Scaled Baseball Bat Machining Operations Modifications of SOLIDWORKS CAM Operations Post-Processing and G-Code Modification Turning on a HAAS CNC Lathe Lessons Learned Lesson 14: Third-Party CAM Modules Overview of the Lesson Freeform Surface Milling Example Removing SOLIDWORKS CAM CAMWorks HSMWorks Mastercam for SOLIDWORKS Exercises Appendix A. Machinable Features Appendix B: Machining Operations Appendix C: Alphabetical Address Codes Appendix D: Preparatory Functions Appendix E: Machine Functions