Energy-Efficient and Stable UV Irradiation Performance

Transcription

1 Lamp Spot Type UV CURING SYSTEM Aicure UP5 Energy-Efficient and Stable UV Irradiation Performance panasonic-electric-works.net/sunx Panasonic Electric Works SUNX

2 Aicure UP5 Featuring an energy-efficient mode, which cuts the power consumption by a maximum of % while the irradiation is off, and a high-accuracy auto-tuning function NEW UP5 High-efficiency UV irradiation Eco mode reduces power consumption. The Eco mode cuts the standby power consumption by a maximum of % while the irradiation is off (the shutter is closed), contributing to the running costs (electricity charge). Compatible with a wide range of power supply voltages from to 24 V AC for worldwide use. Typical characteristics The use of the filter is recommended especially for heat-sensitive workpieces. You can reduce temperature rises in the irradiation unit by attaching a heat reflecting filter depending on the type of workpiece. Typical characteristics Relative spectral radiant intensity Temperature ( C F) Power consumption when the UV auto control is on Power consumption (VA) ANUP51F heat ray cut filter prevents temperature rises in the irradiation unit. 28 When the irradiation is on (the shutter is opened) Cut by Cut by % 5% 238 When the irradiation is off (the shutter is closed) 2 3 Lamp lighting time (H) Wavelengths (nm) Without filter ANUP51F Workpiece: Al (3 t.5 mm t.2 in) Distance: 3 mm in Intensity: 4 W/cm 2 Fiber: ANUP352 + ANUP51BS Irradiation time (sec) Cut by % max. Surface tackiness can be quickly eliminated. The development and adoption of our unique special mirror that allows for the effective irradiation with short wavelengths enables the quick elimination of surface stickiness caused during curing. The irradiation time can also be reduced, decreasing the temperature rise of workpieces. 4.9 (+16.2) 5.62 (+61.16) 36.2 (+12.2) (+53.96) Stable UV irradiation performance UV auto control function automatically compensates for the UV intensity This function increases the electrical power applied to the lamp according to the total irradiation time of the lamp to compensate for the UV intensity decrease, maintaining stable UV irradiation until the end of the lamp life. Typical characteristics Relative intensity H-ON V-OFF V-ON H-OFF V-ON: Vertically installed and auto control is on. V-OFF: Vertically installed and auto control is off. H-ON: Horizontally installed and auto control is on. H-OFF: Horizontally installed and auto control is off. 2 3 Lamp lighting time (H) Significantly higher reliability for bonding and fixing Slim UV sensor (optional) The UV sensor for measuring irradiation intensity enables Panasonic's original auto-turning in high-accuracy. The UV intensity can be relative measured* at the actual position by using the slim UV sensor. It can also automatically adjust the UV intensity to the preset level. Since the sensor only has 5 mm (.2 in) thickness, which is similar to the workpiece, the intensity 5mm measurement is possible without removing the system from the production line, facilitating high-accuracy setting and in-line condition optimization. The UV intensity can be checked and adjusted at real time, enhancing the bonding and fixing reliability. * UV intensity can be measured as a relative value. 2

3 Aicure UP5 Stable UV irradiation performance Programmable irradiation function This function prevents curing distortion and enables high-quality precision bonding. Program mode UV intensity STEP=1 STEP=2 STEP=3 Pattern Interval (closed) STEP=5 Interval (closed) STEP=7 Time The irradiation can be programmed to controls the irradiation power and time depending on the resin and curing appication, supporting high-quality and high-precision bonding with minimum cure shrinkage. In addition to the simple irradiation mode which irradiation is continuously performed at a constant intensity, up to steps patterns can be set. This includes the step-up mode which the intensity is changed over time and the interval mode which irradiation is performed at specified intervals. STEP=1 Pattern 9 STEP= Time Easy to install Can be placed either vertically or horizontally. The unit can be placed in either a vertical position that makes the footprint smaller or a horizontal position that allows stacking other units. Long life, quickly-attachable lamp The average lamp life is 3, hours (guaranteed life: 2, hours*). The lamp can be easily replaced with a single operation and does not require an optical axis adjustment. * Ratio to the initial UV intensity -- 8% or higher in vertical placement, 7% or higher in horizontal placement (Vertical placement) Digital setting allows for consistency of set values from operator to operator. The irradiation power can be finely set in the range of to % in increments of.5%. The actual UV irradiation intensity is approximately proportional to the displayed value, making the setting work easier and more accurate. Interchangeability with ANUP524 The wavelength distribution (typical characteristics) of UP5 is identical to ANUP524, our existing model. The replacement lamp, the ANUPS24, is also the same as that for the ANUP524. Specifications Two lens unit models for short and long range converging The two lens unit models, one for short range and the other for long range converging, cover a variety of applications and work pieces. Slim AS and BS lens units Light guide fiber Please refer to page 5 for the UV intensity distribution data. AS lens Short range converging lens BS lens Long range converging lens Aicure Product No. ANUP5 UV intensity adjustment by digital setting ( to %, in increments of.5%) Power supply 9 to 264 V AC 5/6 Hz 28 V A UV auto control Lamp Product No. ANUPS24 UV irradiation Programmable irradiation ( steps in each of patterns) Lamp 2 W mercury xenon lamp, preset quickly-attachable type * Average life of 3, hours: Ratio to the initial UV intensity -- 8% or higher in a vertical position, 7% or higher in a horizontal position (when the auto control function is off) Shutter External signal control: Turning the lamp on/off, manual opening/closing of the shutter, starting programmed pattern irradiation, starting timer-controlled irradiation, and executing calibration Electronically-controlled shutter using manual or timer-controlled operation * Guaranteed life: 2, hours Setting Digital setting using membrane switches External signal Dimensions Weight Input Output Opening/closing the shutter (timer/manual), lighting the lamp Lighting the lamp, stabilizing the lamp light, opening the shutter, outputting error signals, and indicating the lamp life mm in (Excluding protruding sections) 8 kg approx. Please refer to page 4 for the light guide fiber units and other optional parts. 3

4 A i c u r e U P 5 Options Light guide fiber units Number of branches Shape Intensity Profiles (Typical examples) Bundle diameter: 8 mm.3 in, Straight ANUP581 (Without lens) Ø mw/cm2 Ø.217 Bundle diameter: 3.5 mm.138 in (light outlet end) Bundle diameter: (light outlet end) Bundle diameter: 8 mm.3 in (light outlet end) ANUP531 ANUP532 ANUP533 ANUP534 ANUP551 ANUP552 ANUP553 ANUP554 ANUP581 Irradiation distance (mm in) Ø5. Ø.197 Ø.295 Ø11.5 Ø mw/cm2 5 mw/cm2 58 mw/cm2 Others 3 : 7% irradiation diameter intensity at central intensity. Irradiation distance mm in Product name Specifications Product No. Lens* Heat ray cut filter Goggles Short range converging lens Long range converging lens Reflection type UV protective goggles ANUP51AS ANUP51BS ANUP51F ANUP51SG UV intensity (mw/cm2) 2 3 mm in 4 mm in Lamp For ANUP5 ANUPS24 Lamp lead wire UV sensor UV sensor extension cable For ANUP5 Slim type (Thickness: ) Length: m ft Length: 2 m ft * Please consult us separately for the lens for the Ø8 mm Ø.3 in fiber unit. Available for worldwide use ANUPS5H2 ANUJ38 ANUJ381 ANUJ382 We have local sales companies to support the expansion of customers global operations. Please visit our website to see our worldwide sales network [Rough guide of the relationship between the number of fiber unit branches and the UV intensity ratio] (Irradiation distance: mm in, Ø1 mm Ø.39 in sensor) UV intensity ratio Fiber unit Ø5 1 branch Ø5 2 branches Ø5 3 branches Ø5 4 branches 1 branch 2 branches 3 branches 4 branches Without lens % 75% 55% 5% % 8% 62% 57% With lens % 65% 53% 45% % 75% 6% 5% Beijing Shenyang Chengdu Shanghai Daliand Korea Guangzhou Shenzhen Taiwan Hong Kong Bangkok Japan Malaysia Singapore Jakarta 4

5 A i c u r e U P 5 Bundle diameter:, Straight Irradiation distance (mm in) Ø33. Ø1.299 Ø42. Ø1.654 ANUP551 (Without lens) ANUP551AS (With AS lens) ANUP551BS (With BS lens) Ø5. Ø mw/cm2 Ø mw/cm2 Ø2. Ø mw/cm2 Ø.6 98 mw/cm2 Ø.138 Ø4. Ø.7 Ø6. Ø.236 Ø11. Ø.433 Ø.5 Ø.6 Ø2. Ø mw/cm2 134 mw/cm2 8 mw/cm2 5 mw/cm2 mw/cm2 14 mw/cm2 Ø4. Ø.7 Ø.6 Ø.6 Ø9. Ø.354 Ø11. Ø Ø mw/cm2 175 mw/cm2 7 mw/cm2 65 mw/cm2 34 mw/cm2 2 mw/cm2 Ø5. Ø.197 Ø3. Ø.118 Ø.138 Ø6. Ø.236 Ø8. Ø.3 Ø9.5 Ø mw/cm2 3 mw/cm2 272 mw/cm2 184 mw/cm2 89 mw/cm2 5 mw/cm2 5 mw/cm2 Ø22. Ø mw/cm2 Ø17.5 Ø mw/cm2 3 mw/cm2 Ø27. Ø mw/cm2 Ø21. Ø.827 mw/cm2 UV intensity (mw/cm2) : 7% irradiation diameter intensity at central intensity. Irradiation distance Irradiation distance Irradiation distance mm in 8 mm 3. in mm in mm in mm in mm in 3 mm in 8 mm 3. in 3 mm in 4 mm in 8 mm 3. in mm in 3 mm in 4 mm in 4 mm in mm in mm in 5 mm in 5 mm in Bundle diameter: 3.5 mm.138 in, Straight Irradiation distance (mm in) Ø36.5 Ø1.437 Ø44. Ø1.732 ANUP531 (Without lens) ANUP531AS (With AS lens) ANUP531BS (With BS lens) Ø4.5 Ø.177 Ø2.5 Ø.98 Ø5. Ø.197 Ø8.5 Ø.335 Ø.5 Ø.413 Ø13. Ø.512 Ø18. Ø.79 Ø22.5 Ø mw/cm2 273 mw/cm2 122 mw/cm2 48 mw/cm2 23 mw/cm2 14 mw/cm2 6 mw/cm2 3 mw/cm2 mw/cm2 mw/cm2 Ø5.5 Ø.217 Ø3. Ø.118 Ø2.5 Ø.98 Ø4.5 Ø.177 Ø5.5 Ø.217 Ø6. Ø.236 Ø.295 Ø9. Ø.354 Ø13. Ø.512 Ø. Ø 57 mw/cm2 34 mw/cm2 39 mw/cm2 182 mw/cm2 5 mw/cm2 69 mw/cm2 36 mw/cm2 22 mw/cm2 8 mw/cm2 5 mw/cm2 Ø8.5 Ø.335 Ø7. Ø.276 Ø7. Ø.276 Ø4. Ø.7 Ø4. Ø.7 Ø.138 Ø.6 Ø.295 Ø11.5 Ø.453. Ø mw/cm2 27 mw/cm2 5 mw/cm2 2 mw/cm2 247 mw/cm2 22 mw/cm2 9 mw/cm2 52 mw/cm2 17 mw/cm2 mw/cm2 5 : 7% irradiation diameter intensity at central intensity. Irradiation distance Irradiation distance Irradiation distance mm in UV intensity (mw/cm2) mm 3. in mm in mm in mm in 3 mm in 8 mm 3. in 4 mm in mm in mm in 3 mm in 4 mm in 5 mm in 8 mm 3. in mm in 3 mm in mm in 4 mm in 5 mm in 5 mm in

6 Aicure series Dimensions ANUP5 ANUP5 controller Center of the light outlet (Unit: mm in) Excluding the protruding sections Ø59 Ø Light guide fiber units Light outlet end shape mm in Core material: Quartz Clad material: Quartz (Minimum allowable bending radius: 5 mm in) Fiber bundle diameter: Fiber bundle diameter: 3.5 mm.138 in Fiber bundle diameter: 8 mm.3 in SUS flexible tube SUS mount ring Without lens Ø Ø Ø.551 Ø5 Ø.197 Ø7 Ø.276 Ø8 Ø9 Ø.3 Ø.354 Ø.138 Ø7 Ø.276 Ø16 Ø.63 Ø18 Ø.79 Ø8 Ø.3 Ø Ø Heat ray cut filter unit Lens unit For AS and BS lens with lens Ø Ø Ø.551 Ø.551 Ø8 Ø9 Ø.3 Ø.354 Ø.551 Product No. List Lamp Spot Type Controller Product name ANUP5 controller UV lamp UV irradiation Allowable number of fiber branches Power supply 2 W Mercury xenon lamp UV auto control, Electronically-controlled shutter 1 to 4 branches 9 to 264 V AC 5/6 Hz 28 V A Product No. ANUP5 Light guide fiber units Bundle diameter Number of branches Product No. mm Ø.138 in Ø5 mm Ø.197 in Ø8 mm Ø.3 in 1 branch 2 branches 3 branches 4 branches 1 branch 2 branches 3 branches 4 branches 1 branch ANUP531 ANUP532 ANUP533 ANUP534 ANUP551 ANUP552 ANUP553 ANUP554 ANUP581 Product name Specifications Product No. Accessories Lens * Heat ray cut filter Goggles Lamp Lamp lead wire Short range converging lens Long range converging lens Reflection type UV protective goggles For ANUP5 For ANUP5 ANUP51AS ANUP51BS ANUP51F ANUP51SG ANUPS24 ANUPS5H2 * Please consult us separately for the lens for the Ø8 mm Ø.3 in fiber unit. Please contact... Panasonic Electric Works SUNX Co., Ltd Ushiyama-cho, Kasugai-shi, Aichi, , Japan Telephone: Facsimile: Overseas Marketing Department Telephone: Facsimile: panasonic-electric-works.net/sunx All Rights Reserved Panasonic Electric Works SUNX Co., Ltd. 211 No. CE-UP5-1 February, 211 Spedfications are subject to change without notice. Printed in Japan