Progress Towards Low-Cost Compact Metric Adaptive Optics Systems
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1 Progress Towards Low-Cost Compact Metric Adaptive Optics Systems Justin D. Mansell, Brian Henderson, Brennen Wiesner, Robert Praus, and Steve Coy Active Optical Systems, LLC 1
2 Outline Introduction & Motivation Low-Cost Component Development DMs, Drive Electronics, & AO Controllers Optical Setup System Demonstrations PC-interfaced System Microcontroller System Evaluation of the Microcontroller SPGD Conclusions & Future Work 2
3 Applications of Adaptive Optics Laser Wavefront Control Intensity Profile Shaping Laser Machining Optical Tweezers Atmospheric Aberration Compensation Imaging Astronomy Target Inspection Ophthalmology biomedicaloptics Lick Observatory 3
4 Barriers to Mass Usage Barrier Cost Complexity Inertia Solution Implementation via our unique compact lowcost hardware Construction of complete active optical systems AO systems can often relax requirements and increase system functionality 4
5 What is Low Cost? Patterson published results of a $25k system in $30k in today s dollars Other vendors are selling: Low Actuator Count DMs for ~$2k Drive Electronics for ~$5k Systems for ~$25k+ We present here a low-cost metric AO system that is commercially available for $7,500 Patterson et al, Optics Express 6, No. 9,
6 Outline Introduction & Motivation Low-Cost Component Development DMs, Drive Electronics, & AO Controllers Optical Setup System Demonstrations PC-interfaced System Microcontroller System Evaluation of the Microcontroller SPGD Conclusions & Future Work 6
7 Low-Cost Polymer Deformable Mirrors 7
8 Polymer Deformable Mirror Thorlabs SM1 Adapter 25 mm 37-pin D-sub Connector DM Prior to Packaging Packaged DM 8
9 Actuator Patterns Hexagonal Square Segmented Annular 9
10 Membrane Influence Functions (IFs) Ability to achieve high spatial frequencies falls off as ~1/r
11 Square Grid Influence Functions 11
12 Annular Influence Functions 12
13 Measured Influence Functions Each Actuator at ~300V Produces ~1 wave at 633nm 13
14 DM in Focus NOTE: Imager is not exactly in the image plane. 14
15 DM Max Focus Reference Beam Size DM Beam Size Estimated >20 μm of throw 15
16 Electrostatic Snap-Down Parallel Plate Snap-Down Experiment Displacement (microns) Membrane Electrostatic Pad Voltage (V) 16 Translated under Bias
17 Snap-Down Results Back of Membrane Electrostatic Pad Achieved ~40μm of Throw at Snap-Down Snap-down induced sputtering of aluminum coating 17
18 Resonance Frequency Signal Amplitude (a.u.) Q ~ 2 Tension & Thickness Frequency (Hz) Data Fit Because the polymer membranes are currently hand assembled, the resonance frequency changes from device to device. 18
19 Pellicle Characteristics Wavefront Quality : λ/2 per inch mostly in an astigmatic term Demonstrated high reflectivity coatings Q-Switched damage at 3.3 J/cm 2 (235 MW/cm 2 ) HR coated membrane demonstrated survivability under 12 kw CW 1064nm Polymer Membrane Under 12 kw CW 1-μm Light Available COTS up to 6 in Diameter 19 Thermally Induced Distortion at 1s
20 Static Aberrations Mounting the pellicle to the substrate can be tricky. See Dave Dayton s results from yesterday We have developed a new mounting process at AOS that has dramatically reduced the aberration amplitude created by this process. 20
21 Summary of Polymer Membrane DMs Characteristic Resonance Throw Size Coatings Value ~500 Hz ~40 μm (330VDC at Snap- Down) 6 COTS Parts Metal & Dielectric Stacks (12kW cw 1064nm survived, 3.3 J/cm 2 Damage Threshold for Q-Switched) 21
22 Potential Applications for Polymer Membrane DMs Good for: Low-Order Quasi-Static Imaging and Laser Aberration Compensation Telescopes, Microscopes, Laser Machining, etc. Basic Laser Beam Shaping Maybe good for: Vertical Path Atmospheric (Astronomy) Probably not good for: Large Telescopes Megawatt Class Lasers Long Path Free-Space Optical Comm. 22
23 Drive Electronics 23
24 Drive Electronics 6 6 Packaged Electronics (Internally 3.2x4 Electronics Boards) PCB USB Interface 32-Channel Output up to 295 V (scalable to more output channels and from 8-bit to 16-bits in 2-bit increments) 3 Optional BNC Input (not shown) 24
25 Converting the Drive Electronics into an AO Controller The USB interface chip we chose to use was an inexpensive (~$10) microcontroller that was designed for low-cost applications like toys. During the development, we discovered that it had integrated ADCs and sufficient computational capability to do metric adaptive optics. 25
26 Outline Introduction & Motivation Low-Cost Component Development DMs, Drive Electronics, & AO Controllers Optical Setup System Demonstrations PC-interfaced System Microcontroller System Evaluation of the Microcontroller SPGD Conclusions & Future Work 26
27 Optical Setup Picture Drive Electronics with Microcontroller AO BS DM PSF Camera Photodiode Input Photodiode and Pinhole Lens BS 27
28 DM Rise and Fall Time ~2.8 ms Rise Time 28
29 Rise Time 200 μs / div 200 μs / div ~10% to 90% Fall Time = 144 μs Rise Time Oscillation ~3.7 khz 29
30 Outline Introduction & Motivation Low-Cost Component Development DMs, Drive Electronics, & AO Controllers Optical Setup System Demonstrations PC-interfaced System Microcontroller System Evaluation of the Microcontroller SPGD Conclusions & Future Work 30
31 Stochastic Parallel Gradient Descent (SPGD) Algorithm 1. Start with a point in the error space. 2. Take a step in a random direction to another point. 3. Find the optimum position based on the gradient. 4. Repeat to Starting Point Trial Step (V ) Final Position (V ) 4
32 SPGD Algorithm Math Take a Random Trial Step V ' = V + dv Step Size where dv = Δ rand ( N ) Δ is the maximum step size, rand(...) is a random number vector from -1 to + 1, and N is the number of actuators, Take a Step Based on the Trial Result V '' = V + η( M M )dv Gain initial 32 step
33 Brute-Force Searching Algorithm Choose each actuator and scan over the entire 255 count range in 5 count intervals and set it to the best value. After scanning all the actuators, repeat the scan. 33
34 PC-Based Optimization Added Controls for Optimization Testing in the Existing Drive Electronics Software 34
35 Typical Point Spread Functions Before AO (Mirror Under Optimal Focal Bias) After AO NOTE: Fringing due to the window on the camera 35
36 Outline Introduction & Motivation Low-Cost Component Development DMs, Drive Electronics, & AO Controllers Optical Setup System Demonstrations PC-interfaced System Microcontroller System Evaluation of the Microcontroller SPGD Conclusions & Future Work 36
37 Average Results (30 ms delay, 20 averages, 16s) Δ=4 Δ=6 Δ=8 Δ=10 Δ=12 η=0.5 η=0.4 η=0.3 η=0.2 η= Key: Average / Std. Dev.
38 Definition of Output Parametrization Converged RMS = RMS over the last 0.2 seconds Photodiode Signal (V) Final Value = Average over the last 0.2 seconds Time (s) 10% to 90% Rise Time 38
39 Rise Times (s) 39
40 Converged Final Values (V) 40
41 RMS after Converged (V) 41
42 Effect of Sample Delay on Final Value 2.5 Converged Final Photodiode Value (V) Delay (ms) ~18 ms 42
43 Conclusions We have developed low cost: DMs ($1,500) USB Interfaced Drive Electronics ($5,000) Metric Adaptive Optics Systems ($7,500) We characterized the parameters of our microcontroller SPGD metric AO system to find the effect of the gain (η), the step size (Δ), and the measurement delay. 43
44 Intensity Remapping Demonstration Questions? Justin Mansell (505) x184 44
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