Installation Specification

Transcription

1 Installation Specification Version 5 November 2017 helvar-logo.svg

2 1. DESIGN Operational overview 3 2 CABLE Bus cabling Mains cabling 4 3 ROUTER 5 4. LUMINAIRES Emergency luminaires 6 4.1a Emergency luminaire batteries 6 5. SENSORS Microwave Multi sensors 7 6. PERIPHERALS Relays Input modules Input devices Extenders 8 7 LOCAL DISTRIBUTION 9 8 CONTAINMENT LABELLING & IDENTIFICATION Power DALI Accessories Bus cabling Complex bus cabling NETWORK COMMISIONING DALI OVERVIEW AS BUILT DRAWINGS DEFECTS LIABILITY MODIFICATIONS & MAINTENANCE Design Existing systems Re commisioning Record update QUICK GUIDE SITE PRINTOUT VERSION HISTORY HELVAR DATASHEETS 21 Richard Hughes Electrical Services Manager Telephone: +44(0) Mobile: R.A.Hughes@bath.ac.uk Bath BA2 7AY United Kingdom Bath BA2 7AY United Kingdom Oliver Eades Clerk of Works Electrical Services Telephone: +44(0) Mobile: +44(0) O.Eades@bath.ac.uk Bath BA2 7AY United Kingdom Michael Wilson Electrical Services Engineer Telephone: +44(0) Mobile: M.Wilson2@bath.ac.uk Page 1 22

3 This document is provided to brief both the designer, installer and commissioning engineer with an overview of the University of Bath s requirements and expectations regarding the installation and function of a Helvar DALI Lighting System. Much of this information has been borne out of past failings, experiences which have proved both inconvenient to the client and costly for the contractor to resolve. The views and methodology cited are solely that of the clients, and do not necessarily reflect those external to the University of Bath. Those wishing to reproduce any part of this document should formally apply to the University in a written format. Any proposed deviations from this document should be clearly communicated directly to the client in written form in good time, as any contradictions to the information prescribed within this document without official permission will be deemed exclusively at the contractors own risk. The University have adopted the Helvar DALI lighting system as its benchmark for building lighting management control, and actively seek its inclusion in all new building projects, and the progressive retro fitting to existing buildings, through our refurbishment projects. We actively seek to exploit all features of this system to provide both automated emergency light testing with fault reporting to BS5266 as a bare minimum, with a notable reduction in energy consumption by design. Although intended as a common platform throughout the lighting industry, our past experiences have highlighted the occasional operational nuance between certain manufacturers equipment, thus references throughout this document refer to 'Helvar DALI', with Helvar being the University's nominated manufacturer of core DALI control equipment. Much of this information has been borne out of past failings, experiences which have proved both inconvenient to the client and costly for the contractor to resolve 1 Design It is highly recommended early consultation with the commissioning company regarding both the design and installation of the system be sought. Drawings detailing all luminaires, devices, router zones & associated loadings should be produced at design stage, and issued to the University project team for approval, prior to installation. Erronious design issues such as incorrect component coice or cable specification, shall be deemed solely at the contractors liability and subsequent expense. Those responsible for the specification and supply of system components, including luminaries, should note that simply supplying items badged as DALI does not relieve them of their obligation to ensure full system comparability. It is essential that all elements of the system are 100% compatible with each other, and as such, the contractor should satisfy themselves as far as reasonably practicable that the manufacturer of any proposed components can, and will, provide continued support in the event of malfunction or incompatibility, if necessary, prior to committal. Where doubt exists regarding compatability, a proof of concept should be sought, with sample fittings supplied to the University for bench testing. Page 2 23

4 1.1 Operational Overview DALI, an acronym for Digital Addressable Lighting Interface, is essentially the successor of past 1 10v analogue lighting control systems. As the name suggests, each component is independently addressable, allowing both the smart control & status monitoring of each individual component, through simultaneous bidirectional digital commands. 1 1 Client terminal a fixed pc allowing both remote monitoring and configuration via stock Helvar software, or a simplified status overview via the Green Lux energy and fault reporting software package. 2 2 Helvar DALI Network comprises of a series of DALI routers sited throughout a building, networked together through the campus local area network [LAN] and ultimately addressed by an end user at the client terminal through the campus wide area network [WAN], or locally through the buildings wifi network Distribution Boards should be paired with the router that controls it s associated lighting circuits. 6 4 WIFI Network can be used to gain local access to the DALI system. Its availability is particularly important at commissioning stage in allowing configuration and testing. 5 Ethernet port with an IP address, [provided by the UOB IT department] connects the DALI router to the local network. 6 DALI Router acts as an interface between the campus wide network and local lighting devices [luminaries, sensors, switches]. Lighting devices connect to an output channel via a two core 'bus' cable in a radial configuration. Two output channels are available per router, each providing 250mA 7 Lighting Devices & Luminaires contain an integral DALI module, which reads & translates control commands [on/off/dim] and forwards status commands 8 DALI & Mains Distribution All components & luminaires made detachable via flex 7 plug & socket system Multi sensors detect occupation 9 whilst monitoring ambient lighting levels provide Daylight Dimming 10 moderation of lighting levels to compliment areas 11 Manual Inputs switch modules and scene set plates provide manual only, or override of lighting control 9 11 Page 3 23

5 2 Cable 2.1 Bus Cabling Spine cabling, that which feeds the distribution boxes from the router shall be of Belden 8720 specification or higher, with a black and white/clear pair of 14 AWG [2mm] conductors accompanied by a 16 AWG drain wire. Device Leads, those from the distribution box plug to the device, shall be made from the smaller Belden 8762 specification or higher. All bus cabling shall be suitably rated to match or exceed the voltages present within the containment it shares. Both cables possess, a single stranded pair (black & white/clear) with a separate drain wire and 100% foil shielding, further details can be found withing the data sheets in section 16. Polarity shall be denoted as Black 0V ( ) & white/clear 10V (+) throughout the entire installation. Circuit extremities shall posess a volt drop not greater than 2 volts as an absolute maximum. Circuits exceeding these parameters shall be reinstalled to comply, with supplemental circuits introduced where necessary. The use of extenders in, or as resolve for design errors is will not be accepted. An allowance of 25% expansion factor shall be inclusive of all new designs. Mains & Bus cabling shall be completely separate throughout the system, including device leads. It is not difficult to inadvertently 'cross' similar conductors, resulting in both dangerous & costly consequences Drain wires [within bus cabling] shall be continuous/ jointed at all termination points, but remain isolated from Luminaire & Device grounding terminations, by way of proprietary earth sleeving and a connector block. Termination of control cabling should be by the use of a proprietary ringing [1] tool to remove the outer pvc jacket & shielding, and a suitable adjustable cable stripper [2] to remove core insulation, so as to avoid unnecessary damage to the insulation or conductors. 2 1 Pin Crimps shall be used to terminate conductors of 20AWG/0.5mm2 CSA and smaller, compressed by the use of a professional (multi point) crimping tool. 3 Mains & control cabling shall be completely separate throughout the system, including device leads. It is not difficult to inadvertently 'cross' similar conductors, resulting in both dangerous & costly consequences. 2.2 Mains Cabling Device leads to Luminaires and powered devices shall consist of a suitably rated 3 core pvc flexible cable. Cores shall be harmonised in colour [Brown/Blue/Green & Yellow] of a minimum 1.0mm csa, and be insulated to be of Final wiring from distribution points to Luminaires should consist of a separate mains & Helvar DALI control cable, joined together at regular intervals via suitable ties or spiral sheathing. Multi core flexible cabling containing both mains and Dali conductors is not permitted. Page 4 23

6 All aspects of the LV installation must satisfy the requirement of current BS7671 Electrical wiring regulations, with all material procured from a reputable dealer, and verified as of genuine origin as far as reasonably practicable. 3 Router Also known as a controller, a routers act as an interface between the campus wide network and compatible field devices such as luminaries, sensors & switches. A logical relationship should exist between the Helvar Dali Router circuits and those of its accompanying electrical distribution board. Typically, the Router should be located adjacent to the distribution board, be electrically fed from it (via a dedicated circuit), and control only the circuits associated with it. Access should be restricted via a dedicated electrical service cupboard in a communal area, (not in a room), and suited with a University maintenance lock. An allowance should be made to supply a new router for each new project. Initial checks must be made as to existing router allocation within the project building in order to establish the succeeding router references. I.e. if there were 8 routers in a given building, then an additional router identification would be R9 New routers should be sited either within an existing enclosure, or stand alone for a primary installation. Where an enclosure is to be added, an oversized product should be selected to house future routers, and/or the amalgamation of existing routers into a single enclosure. A suitably sized enclosure such as the Gewiss GW44208, with an internally mounted din rail [not included] is recommended. Each router has a maximum possible load of 250 milliamps per subnet, to ensure that you meet the requirement of 75 % maximum load capacity (25% expansion factor), the design figure must not exceed 200 milliamps per subnet (router channel). The router will not support more than the stated parameters, and commissioning will not be possible should the load be incorrect. It should not be presumed that an existing DALI system has sufficient spare capacity for your works. The router will not support more than the stated parameters, and commissioning will not be possible should the load be incorrect. Device Helvar DALI Loading Separate PSU Luminaries (including emergency) Mini Input Units idim Sense 315 DigiDim 312 Multi sensor 2mA 15ma Start up / 10ma Running 10mA 15mA Microwave detector 80mA (Do not use this method) 2mA Channel Max load Design load (75%) Max device count Design device count 1 250mA 187mA mA 187mA Page 5 23

7 4 Luminaires All luminaires shall be 100% compatible with Helvar DALI products. Where doubt exists a proof of concept should be sought, with sample fittings supplied to the University for bench testing. Unless otherwise agreed, all luminaires should be of an LED derivative. All Helvar DALI luminaires should possess a constant, un switched mains electrical feed [on flex 7 pin 1]. Where a conventionally switched circuit has been utilised, light switches & emergency test switches should be omitted. Luminaire lead times can often be lengthy, placing an order well in advance should ensure a timely handover, and negate the expense of providing temporary lighting in the interim. Consideration should be given to providing Helvar DALI control to all luminaires, including the basic control of Non DALI luminaires such as street lighting via a proprietary interface. Luminaires should possess an IP rating equal to or above that required for their intended environment, including those within washrooms. 4.1 Emergency Luminaires Dedicated emergency luminaires shall be included as a bare minimum in the most basic of any new lighting system. Combined emergency luminaires shall include duel DALI control to both the emergency and the main light modules. Where fittings have DALI control of the emergency module only, the main light module should be switched via a proprietary interface; note this method is non preferable. Care should always be taken to ensure that emergency luminaires share the same final circuit as the corresponding general lighting within the given area. All control gear mains voltage terminals shall be shielded by means of a suitable protective and insulative enclosure 4.1a Emergency Luminaire Batteries Battery capacity must be a minimum of 4Ah rating for any single emergency LED luminaire. Lithium ion batteries should be fully charged on delivery and installed within 6 months, storing beyond this time would require re charging every 4 months. Battery packs shall be supported to a suitable structure, not left loose, particularly on removable ceiling tiles. Emergency lighting batteries should remain disconnected until commissioning stage, either internally, or by leaving the supply plug (flex 7) unplugged. Charging and discharging batteries during the construction stage is detrimental to their longevity. The University anticipates the serviceable life of a typical battery to be circa five years, and will require their replacement should the system show them to be compromised at handover or throughout the ensuing defects period. Battery capacity must be a minimum of 4Ah rating for any single emergency LED luminaire Page 6 23

8 5 Sensors It is essential that the correct type of motion sensor is used to suit its environment and provide the functions required. The two main variants are microwave or pir, both of which feature in the sections below. An accompanying wall switch should be included with either sensor to enable the end user to turn off their lighting manually, pic 1. Ensure these switches are included at all designated entry/exit points, siting them within comfortable reach, and not in a manner that confuses them with other services, such as access control door release switches. Sensors shall not be used to automate lighting within Kitchens, Plantrooms, Comms rooms and any other area where an unwanted interruption to the general illumination could prove dangerous. Particular attention should be paid to accuracy whilst drilling ceiling aperatures for flush mounted sensors. Ensure a suitable cutter matching the manufacturers specified opening size is used. This is particularly important on large scale projects where often non technical operatives are tasked. The mechanical fixing stability and finished appearance are wholly dependant on this. The inclusion of motion detectors should be justified on an individual basis with regards to potential energy reduction. For example, the control of a single or small number of very low energy (LED) luminaries, where the motion detector's power consumption may outweigh any potential energy saving. Should this be the case, a manual Helvar DALI switch, inclusive of a 'global off' feature would prove to be better suited. 5.1 Microwave motion detectors Microwave sensors detect occupation by emitting low power [microwave] signals then measure the reflections as the signals bounce off moving objects. These sensors lend themselves to covering large area footprints, such as corridors & open plan spaces. Incorrectly adjusted or poorly positioned microwave detectors can see through building fabric ie. walls & doors, leading to nuisance triggering, as such, careful calibration is required at commissioning stage. Microwave detectors pose an unnecessarly high drain on the routers output channel (typically 80 ma), as such they must be powered by proprietary Helvar external power supply units jointly fed from the flex 7 plug, and not by the router subnet supply, see pic Multi sensors PIR detectors sense occupancy by detecting heat [in the form of infared radiation], and lend themselves to smaller area footprints, such as offices, toilets & cupboards. Where Daylight Dimming sensors are utilised, careful consideration should again be given to their positioning, ensuring that their detection footprint be limited exclusively to the luminaries within the specific area benefiting from that natural daylight source. Control of luminaries within neighbouring areas naturally illuminated from alternative elevations should derive from their own local daylight sensor/s. Page 7 23

9 6 Peripherals 6.1 Relays Consideration should be given to providing Helvar DALI control to all luminaires, including the basic [on/off] control of Non DALI luminaires such as street lighting via, and other devices that need only remain energised during occupation, such as water shut off solenoid valves. Where Helvar DALI relays are used, care must be taken to ensure the relay contact rating matches or exceeds it s upstream protective overload device. 6.2 Input modules Input devices such as the Helvar 444, allows customer specified switches, sensors, time clocks or other on/off control devices to be incorporated into a Helvar lighting control system 6.3 Input Devices Consideration should be given to requirements external to the scope of this document, such as fire strategy and the automation of lighting levels and muting of audio systems in the event of a Fire situation. Large installations should include a manual retractive Helvar DALI switch located at the final exit, configured to provide a global off feature, extinguishing all luminaires with the exception of external lighting. Consideration should be given to Interfacing the global off feature with the arming of the buildings intruder alarm system (where fitted). 6.4 Extenders The use of extendes shall be exclusively at the clients discretion. Their inclusion is prohibited within new installations, and relates solely to existing installations only, typicall where the modification of an existing circuit will result in the bus circuit exceeding the acceptable parameters stated with this document, and the desired method of rewiring inpractical. Page 8 23

10 7 Local Distribution 7.1 Plugs & Sockets To standardise throughout the campus, the University has adopted the Flex 7 distribution system, with outlets located at regular intervals, so as to ensure final flexible outlet leads do not exceed two meters in length. Plugs should be mounted out of every day reach, particularly those that feed emergency luminaires. Both Mains & Helvar Dali connections to all luminaires & components should be detachable, by way of a dedicated multi pin plug & socket arrangement, strictly one device per plug/socket outlet from either single or multi distribution boxes, unless previously agreed. Plug colours may be used to denote different item of equipment, with black being a standard luminaire, red an emergency luminaire, and grey being a sensor/switch. Black or White plugs are for standard luminaires. Choice of which usually influenced by cosmetic preferences Red plugs are used exclusively for emergency luminaires, whether combined or standalone. Grey plugs are used for controls such as scene set plates, retractable switches or relays The number of outlets at any given distribution point should incorporate an expansion factor of 25%. All distribution boxes should be readily accessible, either via removable ceiling tiles or hatches. Access restricted by solid ceiling, screwed down panels or false floor voids is unacceptable. To aid commissioning, a single 13A socket outlet should be provided at each router location and be of MK manufacture, as should all other standard wiring accessories, such as plate switches etc. Page 9 22

11 8 Containment 8.1 Design Industry standard electrical containment should be specified throughout the entirety of the control cabling route, with the exception of final flexible outlet leads. An allowance of at least 25% capacity should be factored for trays, baskets or trunkings for future expansion. 8.2 Installation Control cabling should be suitably secured at regular intervals to open containment via proprietary ties, ensuring cabling is not damaged by overnighting of ties, or by the use of unsuitable restraints. To allow ease of luminaire removal, the use of restraints to final flexible outlet leads should be avoided whenever possible. Maintain continuity throughout the containment route metallic components midway of an otherwise plastic system will require individual bonding. 9 Labelling & Identification 9.1 Power All mains wiring accessories, including flex 7 sockets (not plugs), should be clearly denoted with their circuit origin, as per the University s Identification & Labelling document. See below example Where the function of a wiring accessory, such as a spur outlet, is not immediately obvious, it should be clearly labelled with its relevant function, in addition to its circuit reference. Ensure all circuit ID label are exactly as above. See the UOB Labelling & Identification specification for further details 9.2 DALI Accessories All mains Instructions/legends for multi function scene set controls should be affixed nearby, where it is not readily apparent what and how the control operates. Peripherals should be labelled with their full DALI reference along with function and circuit ID if mains fed Page 10 23

12 9.3 Bus Cabling Comprehensive labelling of cables and components provides an invaluable insight for those tasked with future fault finding and system expansion. Area and Router references and should be established early in the project to allow identification throughout the installation from the onset. Label formats should be standardised as per the following; Each bus cable shall be identifiable at either end by a unique reference number, comprising of the router reference, router channel/leg number and a variable ascending from the router output terminal 01 etcetera. See below example Router 1, Channel 2, Cable 1 (first from router). The University s preferred method of cable identification is the Critchley marker system, although other methods such as Dymo labels will be considered. Where dymo flag labels are used, ensure the full ID is visible on the extended section of the flag, not where it wraps around the cable. Hand written identification will not be accepted. Flex 7 distributoion boxes, (not plugs), shall be labelled with their circuit origins as per any other wiring accessory. Wthin large stairwells where the provision for individual flex 7 points is inpractical, multiple alternately wired luminairs may be connected to a single plug. In this instance, plugs shall be clearly denoted with their the reference of the fittings connected to it. See example below The local addition of additional outlets at a distribution box may be achieved by the proprietary method of plugging into the end mounted outlet provided. See example below Page 11 23

13 9.4 Identification of complex bus cabling New Installation; Router reference, router channel/leg number and a variable ascending from the router output terminal 01 etcetera. Midway Additions to Radial; Prefix additional references with the router, channel and original leg number at break in point, then add a colon [:] after the leg number and advance numbers per leg section Midway Spur; Prefix additional references with the router, channel and original leg number at break in point, then add a colon [:] after the leg number and advance numbers per leg section Additional Leg From Same Channel; Prefix additional references with the router & channel, add a colon & advance numbers per additional leg, then advance numbers per leg section as with other methods Page 12 23

14 10 Network 10.1 Design A minimum of one twin RJ45 data outlet shall be provided per router cabinet housing, not per router. I.e. a multi cabinet with up to 7 routers will only require a twin data point, however an enclosure with a single router will require a twin data point also Installation Requests for IP addresses should be submitted to the University s Data Centre and Operations team in advance of the commissioning date typically a minimum of one week. Applications forms should be ed to: it datacentre ops@bath.ac.uk The following details must be supplied; Device type DALI Router Building & room number UOB Owner Contractor Port number [if known] Power Over Ethernet? MAC address [if known] Hostname Subnet mask Default gateway Failure to follow these proceedures is likely to result in delays in processing your request Page 13 22

15 11 Commissioning To enable commissioning, the following items must be fully complete prior to the engineers visit; All mains circuits tested for electrical soundness, verified & certified to BS 7671 All IP addresses, host name and subnet mask Activation of the University s wireless network prior to completion of Helvar DALI commissioning Free of defects All fittings are connected in accordance with the manufactures specification All control wiring is carried out in accordance with the Bath University Helvar DALI installation specification. All fittings and control equipment should be electrically certified, powered on and operational A member of the installation team on hand to assist with any minor fault finding. Pre commissioning functional tests; 1. Ensure each (control cable) leg is free from short circuit/low insulation resistance, be continuous throughout, and show the correct polarity at all terminations, prior to connection to the Helvar DALI router. Should the Helvar DALI router be energised whilst a short circuit is present, it will shut down and cause potential damage to the unit. 2. Upon powering up the lighting circuits and the Helvar DALI router (field wiring connected), the control voltage, typically 14.5v to 18v, should be measured at the origin and extremity of each leg. Once verified, this test should be repeated at each outlet. Should mains voltage be present on the control cabling, irreparable damage will be caused to the unit. 3. Once safely powered up, the Helvar DALI router should be left energised. 4. In a pre configured state, luminaries will operate at full brightness and will respond to any sensor and keypad connected to the same Helvar Dali connection leg except for a 444 unit. A physical witness test of motion detector function should be performed as part of the commissioning program, vitally ensuring all luminaries extinguish on absence. This is a particularly important test of mains/non DALI detectors. Individual software configuration back ups should be made and retained. Print this page and use as a tick sheet in preparation of the commissioning engineers site visit. Page 14 23

16 All new routers shall be added to the UOB router register detailing; Workgroup name Serial number IP Address Software version Router number Duration test month (advised by the UOB) Location Page 15 23

17 E DB A N BELDEN / 300V 2 20 AWG (0.5mm ) Stranded Tinned Copper Drain Wire DALI ROUTER DB CIR 4 ROUTER 2 DB CIR AWG (0.5mm ) Stranded Tinned Copper Conductors 100% Foil Shield 5 mm 3 Amp LN E CH1 CH2 ISOLATE 444 DALI Luminaires DALI Scene set & Multi-sensor O I DALI Interface 4A Max N L DALI Switching press N DB Cir 1 OVERRIDE link link BREAK C MAKE DA- DA- ISOLATE L IN Helvar 491 L OUT Non - DALI Luminaires COM L1 L2 DA+ DA+ ISOLATE DALI Microwave Detector & PSU + 12V - D + D - 4Ah ISOLATE L E N D- D+ 12v ISOLATE Black Grey Grey CONTACTOR Black Grey ISOLATE ISOLATE ISOLATE ISOLATE ISOLATE DB Cir 3 1. Live/ Loop 2. No Connection 3. Neutral Earth 4. No Connection 5. 0V/-/Aux V/+/Aux 2 L DB Cir 3 1. Live/ Loop 2. No Connection 3. Neutral Earth 4. No Connection 5. 0V/-/Aux V/+/Aux 2 DB Cir 3 1. Live/ Loop 2. No Connection 3. Neutral Earth 4. No Connection 5. 0V/-/Aux V/+/Aux 2 E N DB Cir 1 1. Live/ Loop 2. No Connection 3. Neutral Earth 4. No Connection 5. 0V/-/Aux V/+/Aux 2 DB Cir 1 1. Live/ Loop 2. No Connection 3. Neutral Earth 4. No Connection 5. 0V/-/Aux V/+/Aux 2 L E N R 2 / C1 / 0 1 R 2 / C1 / 0 2 R 2 / C1 / 0 3 R 2 / C2 / 0 1 R2 / C 2 / 0 2 BELDEN / 600V 2 14 AWG (2mm ) Stranded Tinned Copper Conductors 100% Foil Shield 9mm 2 16 AWG (1.3mm ) Stranded Tinned Copper Drain Wire R2 / Drawing DALI Lighting Overview - Page 16 Revision 5 University of Bath, Claverton Down, BA2 7AY. Date Aug 2017 Drawn by Oliver Eades Drawing Reference DLO 1

18 13 As Built Drawings In addition to small power & lighting, a comprehensive as built drawing of the entire Helvar DALI system shall be provided, clearly detailing control cabling routes and their respective identification references, by way of a dedicated layer within a building master CAD.dwg format drawing. Both Electronic & Hard copies of the final revision should be included within the Operation & Maintenance manual package. Page 17 22

19 14 Defects Liability The system should be produced to the University in a 'fault free' state and should remain so, typically, but not exclusively limited to, one year from official acceptance. Post hand over corrective works should be performed outside of normal working hours unless otherwise agreed with the client. 15 Modification & Maintenance No works shall be carried out on a live Helvar DALI lighting system without the prior notification and subsequent approval from the University of Bath Electrical Project team Design An allowance shall be made to supply an additional router for each new project, either within an existing enclosure, or new enclosure for a building without DALI fitted, see router section for enclosure specification. Small additions to an existing system may be considered, dependant on its existing loading & length in relation to proposed additions. Router loadings detailed in section 3 should be observed Existing System Under no circumstance should existing components be removed without prior authorisation Re commissioning All new work shall be configured during the commissioning period Record update Previous DALI.dwg/CAD layout drawings should be sourced from the University and updated to include all modifications to the system, noting the following; Follow the same format as existing, ie. line type, colouring, identification, font size, symbols Plot components accurately Plot on the correct layer/s Page 18 22

20 16 Contractors Handout Cables & Labels Page 19 22

21 16 Contractors Handout Cables & Labels, Do not add borders Do not use an unclear font, use Aerial Do not use coloured text or background Do not put on crooked Do not foul working parts Page 20 22

22 17 Version History Version 5 November 2017 Major edit, document should be re read in its entirety. New content to include; 1.1 Operational overview. New addition pictorial overview 4.1 Combined emergency luminaire, pictorial overview 4.1a Emergency lighting batteries 5. Sensor operational description, pictorial overvi 6. Peripherals, dedicated section, pictorial overview 9.2 DALI Accessories, labelling of scene set plates, pictorial overview 10.2 Request for IP Address form, pictorial overview 11. Commissioning, router register, pictorial overview 16. Contractor handout Cables & Labels, pictorial print out for installation electricians Version 4.2 October Minor edits & additions to 4.1, as below; 2. Disclaimer & Introduction section 3. Concept section becomes Scope 4. Router [3.1] Router enclosure details 5. Router [3] Spare router capacity 6. Cable [5.1] Bus spine & lead cabling specifications defined 7. Wiring Accessories [7.2] Flex 7 plug diagram clarity to pin arrangement 8. Identification [9.1] Router reference regarding existing units 9. Network [10.1] Data point to router ratio 10. Network [10.2] IP request contact details 11. Overview [12] Edits to flex 7 pin configuration 12. Datasheets [16] New section containing component data sheets & wiring diagrams 13. New Modifications & Maintenance, concerning works to an existing system [Appendix 1] Page 21 22

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25 Detailed Specifications & Technical Data METRIC MEASUREMENT VERSION 8720 Multi-Conductor - Single-Pair Cable For more Information please call Belden1 General Description: 14 AWG stranded (19x27) TC conductors, polyethylene insulation, twisted pair, overall Beldfoil shield (100% coverage), 16 AWG stranded TC drain wire, PVC jacket. Physical Characteristics (Overall) Conductor AWG: # Pairs AWG Stranding Conductor Material x27 TC - Tinned Copper Total Number of Conductors: 2 Insulation Insulation Material: Insulation Material Wall Thickness (mm) PE - Polyethylene Outer Shield Outer Shield Material: Outer Shield Trade Name Type Outer Shield Material Coverage (%) Beldfoil (Z-Fold ) Tape Aluminum Foil-Polyester Tape 100 Outer Shield Drain Wire AWG: AWG Stranding Drain Wire Conductor Material 16 Stranded TC - Tinned Copper Outer Jacket Outer Jacket Material: Outer Jacket Material PVC - Polyvinyl Chloride Nom. Wall Thickness (mm) Overall Cable Overall Nominal Diameter: mm Pair Pair Color Code Chart: Number Color 1 Black & Clear Mechanical Characteristics (Overall) Operating Temperature Range: -20 C To +80 C UL Temperature Rating: 80 C (UL AWM Style 20253) Bulk Cable Weight: Max. Recommended Pulling Tension: Min. Bend Radius/Minor Axis: Kg/Km N mm Applicable Specifications and Agency Compliance (Overall) Applicable Standards & Environmental Programs NEC/(UL) Specification: CL2 AWM Specification: EU Directive 2011/65/EU (ROHS II): EU CE Mark: EU Directive 2000/53/EC (ELV): EU Directive 2002/95/EC (RoHS): UL Style (600 V 80 C) EU RoHS Compliance Date (mm/dd/yyyy): 01/01/2004 EU Directive 2002/96/EC (WEEE): Page 1 of

26 Detailed Specifications & Technical Data METRIC MEASUREMENT VERSION 8720 Multi-Conductor - Single-Pair Cable EU Directive 2003/11/EC (BFR): CA Prop 65 (CJ for Wire & Cable): MII Order #39 (China RoHS): Flame Test UL Flame Test: Plenum/Non-Plenum Plenum (Y/N): UL1685 UL Loading No Electrical Characteristics (Overall) Nom. Characteristic Impedance: Impedance (Ohm) 58 Nom. Inductance: Inductance (µh/m) Nom. Capacitance Conductor to Conductor: Capacitance (pf/m) Nom. Capacitance Cond. to Other Conductor & Shield: Capacitance (pf/m) Nom. Conductor DC Resistance: 20 C (Ohm/km) Max. Operating Voltage - UL: Voltage Description 600 V RMS UL AWM V RMS CSA Max. Recommended Current: Current 9.5 Amps per 25 C Put Ups and Colors: Item # Putup Ship Weight Color Notes Item Desc U FT LB CHROME 2 #14 PE FS PVC ,000 FT LB CHROME C 2 #14 PE FS PVC ,000 FT LB CHROME C 2 #14 PE FS PVC FT LB CHROME C 2 #14 PE FS PVC ,000 FT LB CHROME C 2 #14 PE FS PVC Notes: C = CRATE REEL PUT-UP. Revision Number: 2 Revision Date: Belden, Inc All Rights Reserved. Although Belden makes every reasonable effort to ensure their accuracy at the time of this publication, information and specifications described herein are subject to error or omission and to change without notice, and the listing of such information and specifications does not ensure product availability. Belden provides the information and specifications herein on an "AS IS" basis, with no representations or warranties, whether express, statutory or implied. In no event will Belden be liable for any damages (including consequential, indirect, incidental, special, punitive, or exemplary damages) whatsoever, even if Belden has been advised of the possibility of such damages, whether in an action under contract, negligence or any other theory, arising out of or in connection with the use, or inability to use, the information or specifications described herein. All sales of Belden products are subject to Belden's standard terms and conditions of sale. Belden believes this product to be in compliance with EU RoHS (Directive 2002/95/EC, 27-Jan-2003). Material manufactured prior to the compliance date may be in stock at Belden facilities and in our Distributor s inventory. The information provided in this Product Disclosure, and the identification of materials listed as reportable or restricted within the Product Disclosure, is correct to the best of Belden s knowledge, information, and belief at the date of its publication. The information provided in this Product Disclosure is designed only as a general guide for the safe handling, storage, and any other operation of the product itself or the one that it becomes a part of. This Product Disclosure is not to be considered a warranty or quality specification. Regulatory information is for guidance purposes only. Product users are responsible for determining the applicability of legislation and regulations based on their individual usage of the product. Belden declares this product to be in compliance with EU LVD (Low Voltage Directive 2014/35/EU). Page 2 of

27 Detailed Specifications & Technical Data ENGLISH MEASUREMENT VERSION 8762 Multi-Conductor - Single-Pair Cable For more Information please call Belden1 General Description: 20 AWG stranded (7x28) TC conductors, polyethylene insulation, twisted pair, overall Beldfoil shield (100% coverage), 20 AWG stranded TC drain wire, PVC jacket. Physical Characteristics (Overall) Conductor AWG: # Pairs AWG Stranding Conductor Material x28 TC - Tinned Copper Total Number of Conductors: 2 Insulation Insulation Material: Insulation Material Wall Thickness (in.) PE - Polyethylene Outer Shield Outer Shield Material: Outer Shield Trade Name Type Outer Shield Material Coverage (%) Beldfoil Tape Aluminum Foil-Polyester Tape w/shorting Fold 100 Outer Shield Drain Wire AWG: AWG Stranding Drain Wire Conductor Material 20 7x28 TC - Tinned Copper Outer Jacket Outer Jacket Material: Outer Jacket Material PVC - Polyvinyl Chloride.028 Nom. Wall Thickness (in.) Overall Cable Overall Cabling Lay Length & Direction: Length (in.) Direction Twists (twist/ft) Left Hand Overall Nominal Diameter: in. Pair Pair Color Code Chart: Number Color 1 Black & Clear Mechanical Characteristics (Overall) Operating Temperature Range: -20 C To +60 C UL Temperature Rating: 60 C (UL AWM Style 2092) Bulk Cable Weight: Max. Recommended Pulling Tension: Min. Bend Radius/Minor Axis: 21 lbs/1000 ft. 46 lbs in. Applicable Specifications and Agency Compliance (Overall) Applicable Standards & Environmental Programs NEC/(UL) Specification: NEC Articles: 800 CM CEC/C(UL) Specification: AWM Specification: EU Directive 2011/65/EU (ROHS II): EU CE Mark: CM UL Style 2092 (300 V 60 C) Page 1 of

28 Detailed Specifications & Technical Data ENGLISH MEASUREMENT VERSION 8762 Multi-Conductor - Single-Pair Cable EU Directive 2000/53/EC (ELV): EU Directive 2002/95/EC (RoHS): EU RoHS Compliance Date (mm/dd/yyyy): 01/01/2004 EU Directive 2002/96/EC (WEEE): EU Directive 2003/11/EC (BFR): CA Prop 65 (CJ for Wire & Cable): MII Order #39 (China RoHS): Flame Test UL Flame Test: CSA Flame Test: Suitability Suitability - Indoor: Plenum/Non-Plenum Plenum (Y/N): UL1685 UL Loading FT1 No Electrical Characteristics (Overall) Nom. Characteristic Impedance: Impedance (Ohm) 56 Nom. Inductance: Inductance (µh/ft).18 Nom. Capacitance Conductor to Conductor: Capacitance (pf/ft) 27 Nom. Capacitance Cond. to Other Conductor & Shield: Capacitance (pf/ft) 49 Nom. Conductor DC Resistance: 20 C (Ohm/1000 ft) 9.5 Max. Operating Voltage - UL: Voltage 300 V RMS Max. Recommended Current: Description Current 10C temperature rise 3.9 Amps per 25 C ambient Put Ups and Colors: Item # Putup Ship Weight Color Notes Item Desc U1000 1,000 FT LB CHROME 2 #20 PE FS PVC U FT LB CHROME 2 #20 PE FS PVC FT LB CHROME 2 #20 PE FS PVC ,000 FT LB CHROME C 2 #20 PE FS PVC ,000 FT LB CHROME C Y 2 #20 PE FS PVC ,000 FT LB CHROME C 2 #20 PE FS PVC FT LB CHROME 2 #20 PE FS PVC FT LB CHROME C 2 #20 PE FS PVC Notes: C = CRATE REEL PUT-UP. Y = FINAL PUT-UP LENGTH MAY VARY -10% TO +20% FROM LENGTH SHOWN.MAY CONTAIN 2 PIECES. MINIMUM LENGTH OF ANY ONE PIECE IS 1500'. Revision Number: 2 Revision Date: Belden, Inc All Rights Reserved. Although Belden makes every reasonable effort to ensure their accuracy at the time of this publication, information and specifications described herein are subject to error or omission and to change without notice, and the listing of such information and specifications does not ensure product availability. Belden provides the information and specifications herein on an "AS IS" basis, with no representations or warranties, whether express, statutory or implied. In no event will Belden be liable for any damages (including consequential, indirect, incidental, special, punitive, or exemplary damages) whatsoever, even if Belden has been advised of the possibility of such damages, whether in an action under contract, negligence or any other theory, arising out of or in connection with the use, or inability to use, the information or specifications described herein. All sales of Belden products are subject to Belden's standard terms and conditions of sale. Belden believes this product to be in compliance with EU RoHS (Directive 2002/95/EC, 27-Jan-2003). Material manufactured prior to the compliance date may be in stock at Belden facilities and in our Distributor s inventory. The information provided in this Product Disclosure, and the identification of materials listed as reportable or restricted within the Product Disclosure, is Page 2 of

29 Detailed Specifications & Technical Data ENGLISH MEASUREMENT VERSION 8762 Multi-Conductor - Single-Pair Cable and in our Distributor s inventory. The information provided in this Product Disclosure, and the identification of materials listed as reportable or restricted within the Product Disclosure, is correct to the best of Belden s knowledge, information, and belief at the date of its publication. The information provided in this Product Disclosure is designed only as a general guide for the safe handling, storage, and any other operation of the product itself or the one that it becomes a part of. This Product Disclosure is not to be considered a warranty or quality specification. Regulatory information is for guidance purposes only. Product users are responsible for determining the applicability of legislation and regulations based on their individual usage of the product. Belden declares this product to be in compliance with EU LVD (Low Voltage Directive 2014/35/EU). Page 3 of