ElectroPress JPSeries 4 High rigidity & quality servo-press for Assembly Automation

Transcription

1 ElectroPress JPSeries 4 High rigidity & quality servo-press for Assembly Automation Stand-alone type Clean-room spec Unit type Head type Janome CO., Ltd. Sold and Serviced by: Fancort Industries, Inc fancort

2 Electro Press -- Features -- Since 1986 JANOME has gained trust and recognition right throughout the manufacturing world and in particular in the automotive, electronics, medical and PCB equipment fields. 47% of market share for small-size Servo-press in Japan. (*1) *1: Information by Data Research Ltd. in Durability under many experiences Energy saving & Clean Environment Teaching pendant User-Friendly Operation Quality Control for Trace-ability Unit body Control box Connectivity

3 Durability under many experiences < Automobile parts manufactures > < Precision motor manufactures > < Hard disk manufactures > < Others > Press-fit connector, Lithium-ion battery Medical, semiconductor, Mobile phone equipments and so on. Servo-press marketing leader, Installed over 10,000 units

4 Energy saving & Clean Environment -- Compared with Hydraulic press -- Energy saving capability Its energy consumption is only 10-20% of that of other press machines. Reduces noises and oily dust Allows you to maintain a clean working environment at all times Easy setup for installation Hydraulic press with load cell Electro Press - Just plug-in power cable - Don t need to make expensive jig-fixture Press machines/ Strokes Electro Press Air-press machine Oil-press machine 5 SPM 100 W 720 W 1,100 W 10 SPM 170 W 1,450 W 1,000 W Pressing conditions Pressure capacity: 10,000 N Approaching speed: 150 mm/sec Pressing speed: 35 mm/sec Maximum stroke: 100 mm/sec (Approaching distance: 80 mm, Pressing distance: 20 mm)

5 User-Friendly Operation -- Easy Teaching environments -- Adopt interactive menu System setting is also interactive menu. You don t need to learn special programming. Easily-viewable large LCD Large LCD 13Lines, 40Chars/line Unit of Measure and Load Measure: mm inch Load: N, kgf, Lbf Display Language English, Japanese, German, French, Spanish, Italian, Korean, Chinese (simplified characters) Self Diagnosis Function In case of a problem, an error message will be displayed so you can quickly locate and react to the program.

6 User-Friendly Operation -- Prepared variety of pressing -- < Major pressing function > - Constant Speed, Set Stop position Stop end pressing position - Constant Speed, Set Stop Load Stop after detecting designated load - Constant Speed, Set Distance Stop designated distance after touching position - Constant Speed, Set Differential Stop after detecting rapid displacement load - Constant Load, Timed Pressure Pressing by constant load during designated time Acceptable quality range < Multi-pressing function > - Two Section PL (Pos. Stop/Load.Stop) - Two Section LD (Load. Stop/Dis.Stop) * Also, can make your original multi-pressing mode Achieve to prepare variety of pressing menu without PLC programming. (Electro Press has an original main CPU board for controlling of servomotor and load-cell).

7 User-Friendly Operation -- Basic Operation -- Time Home Position Work Home Position A Approach speed F B Start Position Probe Speed C End Position Ram position Load Return Speed Pressing E D Holding 1mm Punch Pin Work piece Max.Pressure Touching Load Time Start 1cycle Finish A: Start, B: Approach, C: Probe D: Pressing, E: Holding, F: finish

8 Quality Control for Trace-ability -- Sensor function -Load < Sensor function > 1. Sensor Position - At Start 2. Sensor Load - Position Range 3. Sensor Load - In Dist. Range 4. Sampling (Load) - Position Range 5. Sampling (Load) - In Dist. Range 6. Sensor Speed - In Time Range 7. Sensor Speed - Position Range 8. Sensor Speed - In Dist. Range 9. Sampling (Speed) - In Time Range 10. Sampling (Speed) - Position Range 11. Sampling (Speed) - In Dist. Range 12. Sensor Distance - At End 13. Sensor Position - At End 14. Sensor Load - At End 15. Sensor Time - At End 16. Sensor Load - Holding End Upper Limit Upper limit error NG Sensor range OK End Lower Limit Beg.Upper Limit NG Lower limit error Beg.Lower Limit Position Sensor start position Sensor end position <Sampling sensor parameters> Janome Electro Press can eliminate defective products from the assembly line because of its high quality.

9 Bearing insertion by designated load Press shaft <Load> Target Load Bearing <Position> Pmin Pmax Bearing insertion by designated distance Press shaft <Load> Lmax Bearing Target Distance Lmin <Distance> Target Load CASE3: Set Load Stop with sampling <Load> Press shaft Bearing Lmax Lmin <Distance> Pmin Pmax

10 CASE4: Set Load Stop <Load> Press shaft Lmax Lmin <Distance> Pmin Pmax CASE2: Const. Load/Set Time Stop <Load> Press shaft Target Load Heater <Time> CASE2: Const. Load/Set Time Stop <Load> Press shaft Target Load Heater <Time>

11 CASE2: Const. Load/Set Time Stop <Load> Crimp sticking Absolute Load Vacuum Pre-Pressing Virtual 0 Touch Posi. Load is down by vacuum <Distance> CASE2: Const. Load/Set Time Stop <Load> Press shaft Lmax Target distance Lmin <Distance> Target distance CASE2: Const. Load/Set Time Stop <Load> Press shaft Target distance Pipe Lmax Lmin <Distance> Target distance

12 CASE2: Const. Load/Set Time Stop <Load> Press shaft <Distance> Pmin Pmax CASE2: Const. Load/Set Time Stop Pmax Press shaft Pmin Target distance <Distance> Target distance

13 User-Friendly Operation -- JPTaS PC Software (option) JP Designer Set appropriate operation condition or judgment by referring to result curve. JP Sampler Show operation results and save the quality control data. JP reporter Analyses Quality control data, Graphs, Histograms and CPK. Reports data in HTML file format.

14 Connectivity -- connection ports -- ② ⑩ ⑤ ⑨ ③ ① I/O-SYS (In:17, Out:16) ② I/O-1 (In:8, Out:8) [Option] *1 ③ Encoder Output [Option] ④ COM (RS-232C D-sub 9pin) ⑤ Ethernet (LAN) [Option] ⑥ (Maintenance cover) ⑦ ⑧ ① ④ ⑥ [Unit Type :Front] ⑦ I/O-S (Area Sensor) ⑧ Start switch connector ⑨ LOADCELL (Load cell output) [Option] ⑩ Teaching Pendant/Monitor Box (*1: under development)

15 Connectivity -- I/O function assignment -<JP4 Standard I/O assignment> <Press position by I/O> We can make your original I/O assignment. Please contact Janome or our distributor.

16 Connectivity -- COM commands -Can get sampling data and send teaching data via RS232C port from PLC or PC. Example) Result Data Transfer Request (R) After turning on the Electro Press, transfer a result data transfer request command (R) from the PC. R0: Cancellation of quality control data or time series data transfer R1: Quality control data transfer request R4: Time series data transfer request R5: Quality control data and time series data transfer request Example) System Information Request (B0) Send this command to request the system information data from the Press.

17 User installation at Janome factory J P U C L Max. Pressure 104: 50kg 204: 200kg 504: 500kg 1004: 1t 3004: 3t 5004: 5t Janome Press Model Nil: Stand-alone H: Head model U: Unit model Specification Nil: Standard CL: Clean Press L: 150mm stroke (504/1004 only) 400mm stroke (3004/5004/8004)

18 Stand-alone Unit model Head model Clean Press -Clean class 10-

19 Production Line-up Unit-type Model JPU- 054 JPU- 104 JPU- 204 JPU- 504 JPU JPUJPUJPUJPUJPUJPU Unit(JPU) CL-spec Long-stroke Unit-flange (150mm) (150mm) (150mm) (400mm) (400mm) (400mm) (400mm) * (CL: Clean room spec) Hybrid) Hybrid)

20 Production Line-up -- Clean-room spec(option) -A World First Clean Room Class 10 (0.3um)* Compliant Press Machine! 1. The special airtight structure prevents dust emissions. 2. Special external conductive coating prevents static electricity. 3. Low dust grease is used on the inside of the sliding ram; additionally a special antistatic accordion hose covers the outside of the ram. 4. Large and small exhaust pipe connectors are included for use with a variety of types and capacities of exhaust equipment (not available for all models) 5. The body (not including the control box) can be used in both clean room and general environments. 6. All plates and screws exposed to the outside are made of stainless-steel. In details, please ask our distributors about outlet flow and exhaust pipe diameter. JPU2004CL

21 Production Line-up -- Flange worked (option) -- <Standard model> <JPU F Flange> <JPU2004 (only hybrid)> * Please describe the flange spec when purchasing.

22 Production Line-up (Option) <Ethernet module> Using JPTaS PC software (option), you can manage - Data can be exchanged. -Teaching data, CPK etc -The transmission rate has improved by improving the communication method. -Two or more connected watches by the multi monitor can be done. <Monitor box> - Monitor box can check some information from JPU. It is not teaching pendant, Monitor box cannot teaching. Monitor box is just display result data and error message. For example I want to make the error and the result data can inspected though I want to prevent the setting change by the worker.

23 Production Line-up (Option) <Encoder output> <Load cell output> Receive encoder value using A and B phase via servomotor encoder Load cell values are output as electric current outputs through an insulation amplifier. Current output: 4-20 [ma] Phase A (ma) Phase B Output Wave Pattern (while the Ram is descending) (Load Force)

24 Please visit our website for further information. Or visit Or call FANCORT EXT. 219