Power Wave 455M Robotic & Power Wave 455M/STT Robotic

Transcription

1 Power Wave 455M Robotic & Power Wave 455M/STT Robotic AUTOMATED SOLUTIONS The Next Generation... The Power Wave 455M Robotic & 455M/STT Robotic are high performance, digitally controlled inverter welding power sources capable of complex, high-speed waveform control. The Power Waves are designed to be part of a modular, multi-process welding system. Optional DeviceNet and Ethernet Communication Modules provide networking capabilities and allow the power sources to communicate with other industrial machines to create a highly integrated and flexible welding cell. The Power Wave 455M & 455M/STT Robotic power sources work exclusively with the Power Feed 10 series wire feeder. Processes Description Stick TIG MIG STT(1) Synergic MIG Pulsed MIG Flux-Cored Gouging Output CC CV Input 3 PHASE Hz Advantage Lincoln Modular design enables robotic, hard automation and semiautomatic applications using a single machine platform. Optional communication modules provide networking capabilities via DeviceNet or Ethernet. Utilizes ArcLink - the leading digital communication protocol making it the best choice for applications requiring seamless, time critical integration to the power source. Software based controls can be upgraded as new features become available. Process and production monitoring with access to real time (500Hz) feedback such as arc current and voltage and wire feed speed. Access to internal Data Acquisition (10KHz) and access to real time machine status such as fault/alarm conditions and arc time. A Power Wave inverter operates at a high efficiency (88-90%) with a 95% minimum power factor(2) and is capable of operating from a universal input voltage (208 and 575 volts) Recommended Wire Feeder Power Feed 10R Recommended General Options DeviceNet Interface Module, Ethernet Interface Module, Analog Interface Module, Wave Designer Software, Wave Designer Pro Software, Dual Cylinder Platform Undercarriage, CoolArc 40 Water Cooler Order K Power Wave 455M Robotic 208/230/460/575/3/50/60 K Power Wave 455M/STT Robotic 208/230/460/575/3/50/60 TECHNICAL SPECIFICATIONS Product Product Input Rated Output Input current Output Dimensions Net Name Number Voltage Current/Voltage/Duty Output Range H x W x D Weight in. (mm) lbs. (kg) Power Wave 455M Robotic K /230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x A/38V/100% 58/53/25/22A (663 x 505 x 835) (130) (570A/43V/60%) (82/78/37/31A) Power Wave 455M/STT Robotic K Hz: 50Hz: A/36V/100% 49/45/23/18A (133) (500A/40V/60%) (67/61/31/25A) (1) Power Wave 455M/STT only. (2) At rated output. Publication E /02

2 A CLOSER LOOK PERFORMANCE Waveform Control Technology uses electronic regulation circuitry to control and shape the output waveform. Optimizes metal transfer to reduce spatter and improve stability making it the ideal power source for all types of materials including steel, stainless steel and aluminum. Simplifies welding process selection and controls heat input. The Power Waves contains a large library of welding programs or weld modes. Each weld mode is a specific software program that defines the output characteristics of the power source for simple processes like Stick & TIG to more complex processes like Synergic MIG and Pulse MIG. Weld Modes were developed to handle a broad range of applications, however they may be tuned to a specific electrode type, electrode diameter, gas type or application All Power Waves share a common digital control platform to maximize interoperability, interchangeability and compatible software tools. Program your own waveform or choose from over 60 standard welding waveform programs that offer a broad range of electrode size, type and shielding gas combinations to give you optimal appearance, penetration, beadshape and travel speed for each application. Power Wave Robotic Welding Systems feature Weld Mode Selection, Preflow, Run-in, Arc Control,Crater, Burnback, Postflow and Crater that provide the operators full control over the welding procedure and sequence. Synergic Welding eliminates the need to independently set the wire feed speed and voltage. Synergic welding automatically sets both voltage and pulse characteristics based on the wire feed speed. FEATURES Welding software is accessible via the Robot s teach pendant or a computer via the RS232 serial port. Welding software is upgradable via the RS232 serial port or via a network using the optional Ethernet module. Add, customize or replace Lincoln updated welding waveforms for every application using a lap top and Lincoln s Wave Designer Software. Simple, reliable input voltage change over. Auto device recognition simplifies accessory cable connections. Robot Teach Pendant Select from among the hundreds of welding procedures in the power source library from the robot s Teach Pendant. FANUC Robot Teach Pendant Search by process and wire type. Full access to all power source details. Examples include: control loop gains, machine calibration, arc statistics, unfiltered feedback signals. Access to power source diagnostic such as fault/alarm status/details. [2]

3 A CLOSER LOOK Key Controls Thermal Light 2. Status Light 3. On/Off Switch 4. Optional Communication Module Status Light (Device Net or Ethernet) 4 Power Wave 455M and 455M/STT Robotic Front Panel. 1. Communication Interface Module - DeviceNet or Ethernet 1 Power Wave 455M and 455M/STT Robotic Front Panel Devicenet Receptacle (optional) 2. ArcLink Receptacle 3. RS-232 Diagnostic Receptacle 4. Work Sense Lead Receptacle 5. External Input Connector 6. STT Stud (not shown) 7. Positive Output Stud 8. CB1 (10A) 40VDC VAC Receptacle 10. CB1 (10A) 40VDC 11. Negative Output Stud 12. Ethernet Receptacle - Not Installed (optional) Front Lower Panel [3]

4 A CLOSER LOOK QUALITY AND RELIABILITY Fan-As-Needed - reduces power consumption and the amount of debris that gets drawn into the machine by shutting the fan down when it is not needed. Three year warranty on parts and labor. Manufactured under a quality system certified to ISO 9001 requirements. Lincoln s design philosophy adds an extra factor of safety in all components and construction to maximize reliability and service. Open construction for preventative maintenance. Optimal positioning in the air flow. Tough PC Board - Tray Mounted,Completely Encapsulated, Double Locked Harness Connectors,Environmentally Protected Connectors, Electrical Silicone Grease, High current rating Manufactured with the latest surface mount technology in a clean room environment. Fully tested and inspected before and after assembling in the power source. Thermostatically protected. Electronic output over-current protection. Electronic input over-voltage protection. Designed to the IEC standard. Operating Temperature Range: -20C to +40C. Storage Temperature Range: -40C to +40C./ Double Insulation on main transformer. Tinned and soldered lugs on all high power leads to eliminate mechanical/electrical connection problems. Double varnish coating for extra environmental protection Shielded Heavy Duty Input Contactor in tightly sealed environmental enclosure. Electrical connections coated with insulating compound for long term reliability in harsh environments. Efficient Cooling System with Industrial Motor with sealed bearings and metal fan blade. Lincoln inverters are subjected to environmental testing which consist of operating the equipment in an environmental chamber. under extreme conditions of temperature and humidity. Large capacity heatsinks insure lower temperatures for longer component life. Optimal positioning in the air flow. Large capacity heatsinks insure lower temperatures for longer component life Automotive grade sleeves protect leads from abrasion. Mechanical testing including vibration and drop testing is performed In depth temperature testing is performed to insure that all components are running within allowable range. Standards - IEC , NEMA EW 3, CSANRTL/C, C TICK, CE. Environmental rating IP21-S. [4]

5 A CLOSER LOOK INTERFACE OPTIONS Arc LInk ArcLink is an open protocol designed specifically for the arc welding industry. It addresses industry specific requirements. ArcLink is a CAN based network with a 40V supply. ArcLink is used for low-level connections such as the power supply and wire feeder where reliable and deterministic operation is essential. DeviceNet The DeviceNetTM network is a low-level network that provides connections between simple industrial devices (such as sensors and actuators) and higher-level devices (such as PLC controllers and computers). Ethernet Data may be passed to wide area network (10 baset, IEEE Compliant). Monitor/control all equipment from a single desktop computer. Hard Automation Standardized PLC connections enable engineers to connect welding systems to other automation devices. Sample application templates make it easy to implement typical control features. Serial All Lincoln digital equipment is configured with a serial interface. All software services are accessible. RS 232 serial interfaces are simple and inexpensive. Analog Analog/Discrete Inputs/Outputs for trigger/level controls plus feedbacks. Front Panel and/or Observer required as well as the DeviceNet Interface Module [5]

6 PAGE TITLE Seamless Integration [6]

7 RECOMMENDED OPTIONS WIRE FEEDER OPTION Power Feed 10R Order K GENERAL OPTIONS DeviceNet Interface Module Order K Ethernet Interface Module Order K GENERAL OPTIONS CONT. Wave Designer Pro Software Order K Dual Cylinder Platform Undercarriage Order K Cool Arc 40 Water Cooler Order K Analog Interface Module Order K Wave Designer Software Description Order K [7]

8 POWER WAVE 455M ROBOTIC & POWER WAVE 455M/STT ROBOTIC ORDER FORM PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE POWER WAVE 455M ROBOTIC K POWER WAVE 455M/STT ROBOTIC K RECOMMENDED WIRE FEEDER Power Wave 10R K RECOMMENDED GENERAL OPTIONS DeviceNet Interface Module K Ethernet Interface Module K Analog Interface Module (requires DeviceNet) Contact Lincoln Automation at Coolarc 40 Water Cooler Kxxxx Wave Designer Software K Wave Designer Pro Software K TOTAL: CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to for any updated information. THE LINCOLN ELECTRIC COMPANY St. Clair Ave., Cleveland, OH