Signal conditioners with Functional Safety The MACX ranges

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1 Signal conditioners with Functional Safety The MACX ranges

2 Reliable and safe MACX signal conditioners Maximum safety for your systems and machines: in all phases of the product lifecycle, MACX signal conditioners have been developed and produced according to standards for Functional Safety. Concept All safety-related functions are defined and assessed right from the creation of the product specification. Development Product development incorporates hazard and risk analyses as well as measures for ensuring the required safety integrity. A solution for every type of signal Safely isolate, adjust, filter, and amplify: MACX Analog offers comprehensive solutions for analog signal processing. For more information, see page 6 onwards Maximum explosion protection Highly compact and leading technology: with a design width of just.5 mm, MACX Analog Ex offers single and two-channel signal isolators for intrinsically safe s in the hazardous area. For more information, see page 0 onwards Analog signals with performance level With MACX Safety, you can integrate analog signals easily into your safety application according to the Machinery Directive, even for intrinsically safe s in the hazardous area. For more information, see page 6 onwards PhOENIX CONTACT Ex approvals according to ATEX, IECEx Ex i for intrinsically safe s up to zone 0 and zone 0 Ex n for installation in zone

3 TÜV Rheinland Safety lifecycle Phoenix Contact meets the requirements of Functional Safety according to IEC 608 in a standardized development process. We take measures for fault avoidance and fault control into consideration, from the very development and production of a device right up to device operation. Production During production, all of the defined specifications and test instructions are consistently implemented, verified, and validated. Device operation Certified safety offers the highest standard of quality and reliability during device operation. Tested quality and safety Independent test centers are involved throughout the entire development cycle and audit the measures as part of a full assessment. The certificates, technical information, and the safety manual are available for you to download. e Funcional Safety Type Approved ida Temperature control and monitoring with safe shutdown Temperature transducer MACX MCR-T-UIREL-UP Temperature transducer MACX MCR-T-UI-UP Control valve Valve Open/closed Heat exchanger Temperature sensor The temperature in the tank is continuously controlled and monitored. Here, closed-loop control and the safety equipment are consistently isolated. In the event that the limit values are exceeded, the process is switched to the safe state via the additional temperature transducer. PhOENIX CONTACT

4 MACX signal conditioners Your advantages The MACX signal conditioner ranges combine high mechanical and electronic functionality in the same housing. Benefit from the many advantages of this consistent design. HART communication Bidirectional transmission of the HART communication signal for numerous analog / product types. Flexible power supply Versions with wide range input enable worldwide use in power supply networks. Easy power bridging, system expansion or module replacement during operation with the modular D rail connector for V versions. Choice of technology Wiring with screw or fast and tool-free push-in technology Convenient configuration Set standard functions directly on the front of the device via es. PhOENIX CONTACT Easy-maintenance terminal blocks Plug-in, coded terminal blocks with integrated test sockets.

5 Product overview Precise, interference-free signal transmission Precise and interference-free signal transmission, thanks to the patented transmitter concept with safe electrical isolation. Analog / Analog Temperature RTD R/POTI TC/mV Signal conditioners Universal and standard -way isolators -way repeater power supplies (single and two-channel) -way output isolators -way signal duplicators MACX Analog Page 7 MACX Analog Ex Page MACX Safety MACX Safety Ex Page 7 Temperature transducers Universal and standard measuring transducers -way measuring transducers -way measuring transducers with switching output Threshold value switches MACX Analog Page 8 MACX Analog Ex Page MACX Safety MACX Safety Ex Page 7 Digital NAMUR signal conditioners Long service life and high operational reliability Long service life and high operational reliability over the entire operating temperature range, thanks to low power consumption and self-heating Single and two-channel Relay and transistor outputs Signal duplicators MACX Analog Page 9 MACX Analog Ex Page Digital Solenoid drivers Versions with various output characteristic curves for all solenoid valves on the market Loop-powered versions Versions with logic input MACX Analog Ex Page Termination Carriers Page 8 Easy configuration and monitoring Extended configuration and monitoring can be conveniently carried out via the PC with the free ANALOG-CONF software or via FDT/DTM. Accessories Page Operator interface and display unit Supply components Programming adapter HART multiplexer and more PhOENIX CONTACT 5

6 A solution for every type of signal MACX Analog Safely isolate, adjust, filter, and amplify: MACX Analog offers comprehensive solutions for analog signal processing. Save planning and operating costs by combining high signal flexibility with safe isolation and SIL evaluation. Universal temperature transducers For RTD, TC, resistance-type sensors, mv voltages, and customerspecific characteristic curves Universal power supply Freely adjustable PDT relays as signal and alarm outputs Operator interface On-site display of process values Easy monitoring, configuration, and copying without software Can be snapped onto a measuring transducer or D rail 6 PhOENIX CONTACT Analog signal conditioner 600 signal combinations Easily adjustable via DIP switch Short response time Easy-maintenance terminal blocks Plug-in, coded terminal blocks with integrated test sockets.

7 MACX Analog product overview Analog Analog Analog U,I U,I SIL U,I U,I SIL I I SIL Universal -way signal conditioner, configurable Unipolar: 0 50 mv to 0 00 V, 0 ma to 0 0 ma Bipolar: mv to V, - ma to ma Live zero: 5 ma, 0 ma, 0 ma, 5 V, 0 V Configurable via ; for additional signal combinations, see data sheet Universal -way signal conditioner, configurable Unipolar: 0 50 mv to 0 00 V, 0 ma to 0 0 ma Bipolar: mv to V, - ma to ma Live zero: 5 ma, 0 ma, 0 ma, 5 V, 0 V Configurable via ; for additional signal combinations, see data sheet Repeater power supply and input signal conditioner, HART-compatible 0 ma (0 0 ma) 0 ma Transmitter supply voltage: > 6 V (0 ma) Unipolar: 0.5 V, 0 5 V, 0 0 V, 0 5 ma, 0 0 ma, 0 0 ma Bipolar: V, -5 5 V, -0 0 V, -5 5 ma, -0 0 ma, -0 0 ma Live zero: 5 ma, 0 ma, 0 ma, V, 5 V, 0 V Configurable via ; for additional signal combinations, see data sheet Unipolar: 0.5 V, 0 5 V, 0 0 V, 0 5 ma, 0 0 ma, 0 0 ma Bipolar: V, -5 5 V, -0 0 V, -5 5 ma, -0 0 ma, -0 0 ma Live zero: 5 ma, 0 ma, 0 ma, V, 5 V, 0 V Configurable via ; for additional signal combinations, see data sheet 0 ma (0 0 ma) active/passive 0 ma active/passive Design width.5 mm.5 mm.5 mm MACX MCR-UI-UI-NC 86 MACX MCR-UI-UI-UP-NC 897 MACX MCR-SL-RPSSI-I MACX MCR-UI-UI-SP-NC 856 MACX MCR-UI-UI-UP-SP-NC 869 MACX MCR-SL-RPSSI-I-SP 907 Analog Analog Analog SIL SIL SIL I I I I Repeater power supply and input signal conditioner with two outputs, HART-compatible Repeater power supply and input signal conditioner, HART-compatible Output signal conditioner, HART-compatible 0 ma (0 0 ma) 0 ma Transmitter supply voltage: > 6 V (0 ma) 0 ma (0 0 ma) 0 ma Transmitter supply voltage: > 6 V (0 ma) 0 ma (0 0 ma) With line fault detection 0 ma (0 0 ma) per output, active 0 ma per output, active 0 ma (0 0 ma) active/passive, 5 V (0 5 V) 0 ma active/passive, 5 V 0 ma (0 0 ma) With line fault detection Configurable via Design width.5 mm 7.5 mm.5 mm MACX MCR-SL-RPSSI-I 985 MACX MCR-SL-RPSSI-I-UP MACX MCR-SL-IDSI-I MACX MCR-SL-RPSSI-I-SP 988 MACX MCR-SL-RPSSI-I-UP-SP 90 MACX MCR-SL-IDSI-I-SP 9 The D rail connector enables the modular bridging of the V supply voltage. Versions with wide range input for worldwide power supply networks (MACX MCR- -UP). PhOENIX CONTACT 7

8 MACX Analog product overview Temperature Temperature Temperature SIL SIL SIL Temperature transducer for RTD sensors, configurable Temperature transducer for TC sensors, configurable Universal temperature transducer, with limit value relay, configurable RTD: PT 50, PT 00, PT 00, PT 500, PT 00S, PT 500S, Ni 00, Ni 500, Cu50, Cu5 Potentiometer: Ω Linear resistance: Ω Configurable via ANALOG-CONF or FDT/DTM TC: type E, J, K, N, L Voltages: -0 mv 70 mv Configurable via ANALOG-CONF or FDT/DTM RTD: PT 0 PT 0000, Ni 0 Ni 0000, Cu0, Cu5, KTY TC ) : type B, E, J, K, N, R, S, T, L, U, C, D, A-, A-, A-, M, L Potentiometer: 0 50 kω Linear resistance: 0 50 kω ±000 mv, ±0 ma ) Configurable via ANALOG-CONF, FDT/DTM or IFS-OP-UNIT 0 0 ma, 0 ma (functionally safe) Configurable via ANALOG-CONF or FDT/DTM 0 0 ma, 0 ma (functionally safe) Configurable via ANALOG-CONF or FDT/DTM Analog: 0 0 ma, -0 0 V (freely scalable), 0 ma (functionally safe) Digital: PDT relay Configurable via ANALOG-CONF, FDT/DTM or IFS-OP-UNIT Design width.5 mm.5 mm 7.5 mm MACX MCR-SL-RTD-I-NC MACX MCR-SL-TC-I-NC 96 MACX MCR-T-UI-UP 89 MACX MCR-SL-RTD-I-SP-NC 90 MACX MCR-T-UI-UP-SP 8860 Temperature SIL Universal temperature transducer, with three limit value relays, configurable RTD: PT 0 PT 0000, Ni 0 Ni 0000, Cu0, Cu5, KTY TC ) : type B, E, J, K, N, R, S, T, L, U, C, D, A-, A-, A-, M, L Potentiometer: 0 50 Ω Linear resistance: 0 50 kω ±000 mv, ±0 ma ) Configurable via ANALOG-CONF, FDT/DTM or IFS-OP-UNIT Design width Analog: 0 0 ma, -0 0 V (freely scalable), 0 ma (functionally safe) Digital: relay outputs, combination of relay and functionally safe Configurable via ANALOG-CONF, FDT/DTM or IFS-OP-UNIT 5.0 mm MACX MCR-T-UIREL-UP 878 MACX MCR-T-UIREL-UP-SP 888 ) See accessory MACX MCR(-EX)-CJC 8 PhOENIX CONTACT ) See accessory MACX MCR(-EX)-I0

9 MACX Analog product overview Digital Digital Digital SIL SIL SIL PDT output two N/O contact outputs two-channel, N/O contact output Unused contacts or contacts with resistance Unused contacts or contacts with resistance Unused contacts or contacts with resistance relay (PDT) 50 V AC ( A), 0 V DC (0. A), 0 V DC ( A) relays (N/O contacts) 50 V AC ( A), 0 V DC (0. A), 0 V DC ( A) relay (N/O contact) per channel 50 V AC ( A), 0 V DC (0. A), 0 V DC ( A) Design width.5 mm.5 mm.5 mm MACX MCR-SL-NAM-R MACX MCR-SL-NAM-RO MACX MCR-SL-NAM-RO MACX MCR-SL-NAM-R-SP 95 MACX MCR-SL-NAM-RO-SP 965 MACX MCR-SL-NAM-RO-SP 99 Digital Digital Digital SIL SIL SIL two-channel, PDT output two transistor outputs two-channel, transistor output Unused contacts or contacts with resistance Unused contacts or contacts with resistance Unused contacts or contacts with resistance relay (PDT) per channel 50 V AC ( A), 0 V DC (0. A), 0 V DC ( A) transistor outputs, passive Switching voltage/current: max. 0 V DC/50 ma transistor output per channel, passive Switching voltage/current: max. 0 V DC/50 ma Switching frequency: max. 5 khz Switching frequency: max. 5 khz Design width 7.5 mm.5 mm.5 mm MACX MCR-SL-NAM-R-UP MACX MCR-SL-NAM-T 8650 MACX MCR-SL-NAM-T MACX MCR-SL-NAM-R-UP-SP 90 MACX MCR-SL-NAM-T-SP 978 MACX MCR-SL-NAM-T-SP 98 T-Connector Compatible The D rail connector enables the modular bridging of the V supply voltage. Universal Power Input Versions with wide range input for worldwide power supply networks (MACX MCR- -UP). PhOENIX CONTACT 9

10 Maximum explosion protection MACX Analog Ex Highly compact and leading technology: with a design width of just.5 mm, MACX Analog Ex offers a wide range of single and two-channel signal isolators for intrinsically safe s in the hazardous area. The products are type-tested by an independent NAMUR test laboratory in accordance with NE 95 and therefore satisfy the high requirements of the chemical industry. Suitable for all Ex zones and gas groups All MACX Analog Ex signal conditioners are approved in accordance with the applicable ATEX and IECEx standards: Ex i for intrinsically safe s up to zone 0 (gas) and zone 0 (dust) Marking: X II () G [Ex ia Ga] IIC; X II () D [Ex ia Da] IIIC Ex n for device installation in zone Marking: X II () G Ex na nc [ia Ga] IIC T Gc Relevant national approvals such as UL and GOST are available. HART communication Bidirectional transmission of the HART communication signal for all analog and analog isolators. Fast diagnostics LED indicators according to NE for supply voltage, switching state, and fault. Hot-swappable module replacement Easy system expansion or module replacement during operation. 0 PhOENIX CONTACT Easy-maintenance terminal blocks Plug-in, coded terminal blocks with integrated test sockets.

11 Power supply and diagnostics flexible and easy with the D rail connector Easily bridge the V supply voltage using the modular D rail connector. This simplifies wiring and enables system expansion or module replacement even during operation. The D rail connector offers two supply options:... N.C. N.C..... Power PWR PWR PWR ERR ON OFF Group error message PWR... I II PWR... I II PWR... I II PWR PWR... I II... MACX MCR-EX-SL-NAM-RO... Power supply, redundant MACX MCR-EX-SL-NAM-RO. MACX MCR-EX-SL-NAM-RO. MACX MCR-EX-SL-NAM-RO Power and fault monitoring module. MACX MCR-EX-SL-NAM-RO Fault monitoring contact MACX MCR-EX-SL-NAM-RO Precise and interference-free signal transmission, thanks to the patented transmitter concept with safe electrical isolation.. Direct supply Via any MACX Analog Ex module MACX MCR-PTB Precise, interference-free signal transmission I II I II. 5.. Via the power and fault monitoring module Simple or redundant supply (decoupled from diode) Fault monitoring output (message in the event of auxiliary voltage failure and line fault group message in the case of NAMUR signal conditioners) Long service life and high operational reliability Long service life and high operational reliability over the entire operating temperature range, thanks to low power consumption and self-heating. Maximum explosion protection with minimum space requirements With a housing width of just.5 mm for all single and two-channel V devices, MACX Analog Ex offers space savings of up to 5% compared to other Ex i signal conditioners on the market. mm 5% space saving Fast and error-free signal Compact Termination Carriers connect MACX Analog Ex devices to the automation system easily by means of plug and play. 60 mm 00 mm 5 mm PhOENIX CONTACT :5 Bro IE MACX Analog DE.indd 0.0. :5

12 MACX Analog Ex product overview Analog Analog Analog SIL SIL I I SIL I I Repeater power supply and input signal conditioner, HART-compatible 0 ma (0 0 ma) 0 ma Repeater power supply and input signal conditioner with two outputs, HART-compatible 0 ma (0 0 ma) 0 ma Repeater power supply, two-channel, HART-compatible 0 ma per channel Transmitter supply voltage: > 6 V (0 ma) per channel Transmitter supply voltage: > 6 V (0 ma) Transmitter supply voltage: > 6 V (0 ma) 0 ma (0 0 ma) active/passive 0 ma (0 0 ma) per output, active 0 ma per channel, active 0 ma active/passive 0 ma per output, active Design width.5 mm.5 mm.5 mm MACX MCR-EX-SL-RPSSI-I 8650 MACX MCR-EX-SL-RPSSI-I MACX MCR-EX-SL-RPSS-I-I 8658 MACX MCR-EX-SL-RPSSI-I-SP 906 MACX MCR-EX-SL-RPSSI-I-SP 96 MACX MCR-EX-SL-RPSS-I-I-SP 9676 Analog Analog SIL SIL I I Repeater power supply and input signal conditioner, HART-compatible 0 ma (0 0 ma) 0 ma Transmitter supply voltage: > 6 V (0 ma) Output signal conditioner, HART-compatible 0 ma (0 0 ma) With cable break detection 0 ma (0 0 ma) active/passive, 5 V (0 5 V) 0 ma active/passive, 5 V Can be set via 0 ma (0 0 ma) With cable break detection Design width 7.5 mm.5 mm MACX MCR-EX-SL-RPSSI-I-UP MACX MCR-EX-SL-RPSSI-I-UP-SP 909 MACX MCR-EX-SL-IDSI-I MACX MCR-EX-SL-IDSI-I-SP 90 ) See accessory MACX MCR(-EX)-CJC PhOENIX CONTACT ) See accessory MACX MCR(-EX)-I0

13 MACX Analog Ex product overview Temperature Temperature Temperature SIL SIL SIL Temperature transducer for RTD sensors, configurable Temperature transducer for TC sensors, configurable Universal temperature transducer, with limit value relay, configurable RTD: PT 50, PT 00, PT 00, PT 500, PT 00S, PT 500S, Ni 00, Ni 500, Cu50, Cu5 Potentiometer: Ω Linear resistance: Ω Configurable via ANALOG-CONF or FDT/DTM 0 0 ma, 0 ma Configurable via ANALOG-CONF or FDT/DTM TC: type E, J, K, N, L Voltages: -0 mv 70 mv Configurable via ANALOG-CONF or FDT/DTM 0 0 ma, 0 ma Configurable via ANALOG-CONF or FDT/DTM RTD: PT 0 PT 0000, Ni 0 Ni 0000, Cu0, Cu5, KTY TC ) : type B, E, J, K, N, R, S, T, L, U, C, D, A-, A-, A-, M, L Potentiometer: 0 50 kω Linear resistance: 0 50 kω ±000 mv, ±0 ma ) Configurable via ANALOG-CONF, FDT/DTM or IFS-OP-UNIT Analog: 0 0 ma, -0 0 V (freely scalable), 0 ma (functionally safe) Digital: PDT relay Configurable via ANALOG-CONF, FDT/DTM or IFS-OP-UNIT Design width.5 mm.5 mm 7.5 mm MACX MCR-EX-SL-RTD-I-NC MACX MCR-EX-SL-TC-I-NC MACX MCR-EX-T-UI-UP MACX MCR-EX-SL-RTD-I-SP-NC 968 MACX MCR-EX-T-UI-UP-SP 9689 Temperature U,I SIL x Universal temperature transducer, with limit value relays, configurable RTD: PT 0 PT 0000, Ni 0 Ni 0000, Cu0, Cu5, KTY TC ) : type B, E, J, K, N, R, S, T, L, U, C, D, A-, A-, A-, M, L Potentiometer: 0 50 kω Linear resistance: 0 50 kω ±000 mv, ±0 ma ) Configurable via ANALOG-CONF, FDT/DTM or IFS-OP-UNIT Analog: 0 0 ma, -0 0 V (freely scalable), 0 ma (functionally safe) Digital: relay outputs, combination of relay and functionally safe Configurable via ANALOG-CONF, FDT/DTM or IFS-OP-UNIT Design width 5.0 mm MACX MCR-EX-T-UIREL-UP MACX MCR-T-UIREL-UP-SP 9799 The D rail connector enables the modular bridging of the V supply voltage. Versions with wide range input for worldwide power supply networks (MACX MCR-EX- -UP). PhOENIX CONTACT

14 MACX Analog Ex product overview Digital Digital Digital SIL SIL SIL PDT output N/O contact outputs two-channel, N/O contact output Unused contacts or contacts with resistance Unused contacts or contacts with resistance Unused contacts or contacts with resistance relay (PDT) 50 V AC ( A), 0 V DC (0. A), 0 V DC ( A) relays (N/O contacts) 50 V AC ( A), 0 V DC (0. A), 0 V DC ( A) relay (N/O contact) per channel 50 V AC ( A), 0 V DC (0. A), 0 V DC ( A) Design width.5 mm.5 mm.5 mm MACX MCR-EX-SL-NAM-R 865 MACX MCR-EX-SL-NAM-RO MACX MCR-EX-SL-NAM-RO MACX MCR-EX-SL-NAM-R-SP 905 MACX MCR-SL-EX-NAM-RO-SP 906 MACX MCR-EX-SL-NAM-RO-SP 9087 Digital Digital Digital SIL SIL SIL two-channel, PDT output single-channel, transistor outputs two-channel, transistor output Unused contacts or contacts with resistance Unused contacts or contacts with resistance Unused contacts or contacts with resistance relay (PDT) per channel 50 V AC ( A), 0 V DC (0. A), 0 V DC ( A) transistor outputs, passive Switching voltage/current: max. 0 V DC/50 ma transistor output per channel, passive Switching voltage/current: max. 0 V DC/50 ma Switching frequency: max. 5 khz Switching frequency: max. 5 khz Design width 7.5 mm.5 mm.5 mm MACX MCR-EX-SL-NAM-R-UP MACX MCR-EX-SL-NAM-T 8656 MACX MCR-EX-SL-NAM-T MACX MCR-EX-SL-NAM-R-UP-SP 99 MACX MCR-EX-SL-NAM-T-SP 907 MACX MCR-EX-SL-NAM-T-SP 9090 PhOENIX CONTACT

15 MACX Analog Ex product overview Digital Digital Digital SIL - SIL SIL output with resistive behavior, with line fault transparency Solenoid driver, with logic input and line fault detection, current limitation at 8 ma Solenoid driver, loop-powered, current limitation at 5 ma Unused contacts or contacts with resistance Switching level 0 signal ( L ): 0 5 V DC Switching level signal ( H ): 0 V DC 0 0 V DC, 0 70 ma DC (5 ma at Ue = V DC) Resistive behavior according to EN Switching voltage: 8. V DC Switching frequency: max. 5 khz 9.5 V DC (at 8 ma) Current limitation: 8 ma Off-load voltage: V DC Internal resistance: 69 Ω With line fault transparency and additional fault monitoring output 5.5 V DC (at 5 ma) Current limitation: 5 ma Off-load voltage:.9 V DC Internal resistance: 6 Ω Design width.5 mm.5 mm.5 mm MACX MCR-EX-SL-NAM-NAM MACX MCR-EX-SL-SD--8-LFD 9867 MACX MCR-EX-SL-SD--5-LP 8659 MACX MCR-EX-SL-NAM-NAM-SP 988 MACX MCR-EX-SL-SD--8-LFD-SP 9870 MACX MCR-EX-SL-SD--5-LP-SP 9 Digital Digital Digital SIL SIL SIL Solenoid driver, loop-powered, current limitation at 0 ma T-Connector Compatible Solenoid driver, loop-powered, current limitation at 8 ma T-Connector Compatible Solenoid driver, loop-powered, current limitation at 58 ma T-Connector Compatible 0 0 V DC, 0 95 ma DC (65 ma at Ue = V DC) 0 0 V DC, 0 95 ma DC (75 ma at Ue = V DC) 0 0 V DC, 0 05 ma DC (95 ma at Ue = V DC) 0 V DC (at 0 ma) 0.5 V DC (at 8 ma).9 V DC (at 58 ma) Current limitation: 0 ma Current limitation: 8 ma Current limitation: 58 ma Off-load voltage:.9 V DC Off-load voltage: V DC Off-load voltage:.9 V DC Internal resistance: 87 Ω Internal resistance: 76 Ω Internal resistance: Ω Design width.5 mm.5 mm.5 mm MACX MCR-EX-SL-SD--0-LP MACX MCR-EX-SL-SD--8-LP MACX MCR-EX-SL-SD--60-LP 8655 MACX MCR-EX-SL-SD--0-LP-SP 99 MACX MCR-EX-SL-SD--8-LP-SP 96 MACX MCR-EX-SL-SD--60-LP-SP 900 The D rail connector enables the modular bridging of the V supply voltage. Versions with wide range input for worldwide power supply networks (MACX MCR-EX- -UP). PhOENIX CONTACT T-Connector Compatible Universal Power Input

16 Analog signals with performance level MACX Safety Integrate analog signals easily into your safety application according to the Machinery Directive. The MACX Safety analog signal conditioners are certified according to EN ISO 89- with performance level PL d. MACX Safety Ex also supports the safe processing of analog, intrinsically safe Ex signals. MACX Safety and MACX Safety Ex offer the following advantages: Easy integration of analog signals into the safety chain, thanks to the performance level, PL d Direct, safe switching of limit values possible without an additional safety controller Easy planning of the safety application via SISTEMA Easy to combine active or passive analog signals with other safety modules Safe processing of intrinsically safe Ex signals with MACX Safety Ex [Ex ia] Ex approvals according to ATEX, IECEx Ex i for intrinsically safe s up to zone 0 and zone 0 Ex n for installation in zone 6 PhOENIX CONTACT Easy-maintenance terminal blocks Plug-in, coded terminal blocks with integrated test sockets.

17 MACX Safety product overview Analog Temperature SIL PL d I SIL PL d Repeater power supply and input signal conditioner with two outputs, HART-compatible 0 ma 0 ma Transmitter supply voltage: > 6 V (0 ma) Universal temperature transducer, with limit value relay, configurable RTD: PT 0 PT 0000, Ni 0 Ni 0000, Cu0, Cu5, KTY TC ) : type B, E, J, K, N, R, S, T, L, U, C, D, A-, A-, A-, M, L Potentiometer: 0 50 kω Linear resistance: 0 50 kω ±000 mv, ±0 ma ) Configurable via ANALOG-CONF or FDT/ DTM 0 ma per output, active 0 ma per output, active Analog: 0 ma, active Digital: Combination of relay and, functionally safe, additional relay output Configurable via ANALOG-CONF or FDT/DTM Design width.5 mm 5.0 mm MACX PL-RPSSI-I MACX PL-T-UIREL-UP MACX PL-RPSSI-I-SP 9096 MACX PL-T-UIREL-UP 9090 MACX Safety Ex product overview Analog Analog Temperature SIL PL d I I I I SIL PL d I SIL PL d Repeater power supply and input signal conditioner with two outputs, HARTcompatible 0 ma 0 ma Transmitter supply voltage: > 6 V (0 ma) 0 ma per output, active 0 ma per output, active Repeater power supply, two-channel, HART-compatible 0 ma per channel Transmitter supply voltage: > 6 V (0 ma) per channel 0 ma per channel, active Universal temperature transducer, with limit value relay, configurable RTD: PT 0 PT 0000, Ni 0 Ni 0000, Cu0, Cu5, KTY TC ) : type B, E, J, K, N, R, S, T, L, U, C, D, A-, A-, A-, M, L Potentiometer: 0 50 kω Linear resistance: 0 50 kω ±000 mv, ±0 ma ) Configurable via ANALOG-CONF or FDT/DTM Analog: 0 ma, active Digital: Combination of relay and, functionally safe, additional relay output Configurable via ANALOG-CONF or FDT/DTM Design width.5 mm.5 mm 5.0 mm MACX PL-EX-RPSSI-I MACX PL-EX-RPSSI-I-SP MACX PL-EX-RPSS-I-I 9096 MACX PL-EX-RPSS-I-I-SP 9096 MACX PL-EX-T-UIREL-UP 9090 MACX PL-EX-T-UIREL-UP-SP 909 ) See accessory MACX MCR(-EX)-CJC ) See accessory MACX MCR(-EX)-I0 The D rail connector enables the modular bridging of the V supply voltage. Versions with wide range input for worldwide power supply networks (MACX MCR-EX- -UP). PhOENIX CONTACT 7

18 Consistent interface solutions for system technology Termination Carrier 60 mm Using the compact Termination Carriers, you can connect MACX Analog devices to your automation system quickly and without any errors. You can establish the signal with standardized system cables by means of plug and play. The following standard D rail devices are available for safe signal conditioning: Signal conditioners for Ex i s and SIL applications Highly compact signal conditioners for non-ex i s Safe coupling relays for process automation The Termination Carrier concept Stable aluminum profile without pitch markings with integrated D rail contour for accommodating standard interfaces PCB protected in the profile, mechanically decoupled Integrated D rail mounting with end bracket Module by means of plug-in and coded cable sets Cover with marking options Your consistent interface solution for system technology. Select a standard module Select the appropriate functions for signal conditioning from a wide range of standard D rail devices.. Termination Carrier Snap standard modules onto the integrated D rail contour in the profile. Connection to the Termination Carrier PCB is quick and safe with plug-in and coded cable sets. 8 PhOENIX CONTACT

19 70 mm Compact For high packing density Space savings of up to 0 %, thanks to the compact design Space-saving arrangement of points Integrated end brackets Robust For high system availability Stable and vibration-resistant aluminum carrier profile Mechanically decoupled termination PCB Passive PCB without active components Redundant supply and monitoring electronics in a separate D rail device mm Easy maintenance For simplified documentation and startup Use of standard D rail devices Easily accessible points Module replacement during operation (hot swappable) Pre-assembled system cabling with front adapter Flexible For optimum adaptation Profile sections without pitch markings for controller-specific number of I/Os Different system plug types, including redundant Horizontal and vertical mounting. Front adapter with system cable The devices are connected to controller-specific I/O modules via highposition system cables. These cables have standardized or controller-specific system s. and others PhOENIX CONTACT 9

20 Diagram of a typical system with point-to-point wiring Hazardous area Jumpering level Process control level 0 Interface level Distributor boxes 0 Field devices Non-hazardous area 6 Output DC 0A Output DC V 0 A Output DC V 0 A - - DC Ι< OK Ι - - DC Ι< OK Ι N N QUT QUT Boost DC OK V Input AC 00-0 V N L Input DC -V x0a N L QUT DIODE Boost DC OK V Input AC 00-0 V System cable Master cable Master cable 6 5 Alarm 7 PW PW P W W PW 5 6 PW X In the hazardous area, cables from intrinsically safe field devices are grouped together via distributor boxes to form multi-strand master cables. In the non-hazardous area, they are then routed to the interface level via marshalling distributors. From here the signal conditioners are individually wired to the relevant I/O cards. The significant amount of time needed for installation and startup is greatly reduced by the Termination Carrier and the use of plug and play system cables. Modular power concept for high availability X0 Alarm 0 PW PW PW PW Connection for supply and fault monitoring output MACX Analog Ex signal conditioner N.C. N.C.. ON O O OFF FFF MACX MCR-PTB 0... Power and fault monitoring module... PWR ERR The termination PCB is therefore passive. It does not contain any active components whose failure would require the Termination Carrier to be replaced. 5 PWR The signal conditioners are connected to a power and fault monitoring module via the integrated D rail connectors. This enables redundant supply and monitoring electronics in a separate device. 6 D rail connectors PhOENIX CONTACT Bro IE MACX Analog DE.indd :6 Bro

21 Efficient signal with MACX Analog Ex In areas of process technology where potentially explosive atmospheres may occur, measuring and control s are usually designed with intrinsic safety protection type (Ex i). MACX Analog Ex i signal conditioners and measuring transducers isolate intrinsically safe s from nonintrinsically safe s at the interface level and safely limit the energy supplied to the hazardous area. Furthermore, they handle extensive signal conditioning tasks. Space-saving and fast installation The compact Termination Carrier solution enables you to integrate up to 8 signals in an 80 x 00 cm control cabinet when using two-channel MACX Analog Ex devices. Mounting and startup can be carried out quickly and without any errors using pre-assembled system cables. Termination Carriers In addition to universal Termination Carriers, numerous versions are available which are tailored to the I/O modules of various automation systems. Please contact us for more information. TC-D7SUB-ADIO6-EX-P-UNI Order No. 985 TC-D7SUB-AIO6-EX-PS-UNI Order No. 909 Universal Termination Carrier for 6 MACX MCR(-EX) isolators. Universal Termination Carrier for 6 MACX MCR(-EX) isolators with for HART multiplexer. and others PhOENIX CONTACT :6 Bro IE MACX Analog DE.indd 0.0. :6

22 Accessories for MACX Analog Operator interface Programming adapter D rail connector IFS-OP-UNIT Order No For process value display and parameterization, can be plugged directly onto 5 mm devices and the IFS-OP-CRADLE cradle unit. IFS-OP-CRADLE Order No Cradle for IF-OP-UNIT for to 7.5 mm/5 mm modules and use as a remote display unit. MACX-USB-PROG-ADAPTER Order No. 87 For programming the multifunctional devices with the ANALOG-CONF software or via FDT/DTM. ME 6, TBUS-,5/5-ST-.8 GN Order No For direct supply via any MACX Analog device or for supply via a power and fault monitoring module of the same shape. Power and fault monitoring module MACX MCR-PTB Order No (screw ) MACX MCR-PTB-SP Order No. 98 (push-in ) Input voltage U : 9. 0 V DC Output voltage U : U - max. 0.8 V, at.75 A Error message - PDT relay PhOENIX CONTACT Dummy module MACX MCR-EX-DUMMY-ISOLATOR Order No (screw ) MACX MCR-EX-DUMMY-ISOLATOR-SP Order No (push-in ) Intrinsically safe dummy module with no electrical function for connecting unused signal cables. Function plug MACX MCR-CJC Order No. 999 MACX MCR-EX-CJC Order No Plug for cold junction compensation for thermocouples, in combination with MACX -(EX)-T-UI temperature transducers. MACX MCR-I0 Order No MACX MCR-EX-I0 Order No Connection terminal block for current signals (±0 ma) for safe switching of limit values, in combination with MACX -(EX)-T-UI temperature transducers.

23 Accessories for MACX Analog Multiplexer for HART signals HART transfer board Shield fast MACX MCR-S-MUX Order No Multiplexer for the digital of HART-compatible field devices, such as measuring transducers or control valves, to a PC or a management system, -channel, including -wire flat-ribbon cable. MACX MCR-S-MUX-TB Order No. 08 Transfer board for connecting HART field devices to the HART multiplexer. PSM-ME-RS/RS85-P Order No. 76 Electrically isolated interface converter for converting from RS- (V.) to RS-85. Automatic data direction changeover or via RTS/CTS. SSA -6 (for Ø - 6 mm) Order No SSA 5-0 (Ø 5-0 mm) Order No. 895 For connecting cable shielding to cable terminal points, can be connected to PLUGTRAB PT. Marking material Test plug Resistance UC-EMLP (X9) (white) Order No Self-adhesive plastic labels for device marking: UniCard, 0-section, lettering field size: x 9 mm. UC-EMLP (X9) CUS (white) Order No As above, plus marked according to your specifications. For details, visit MPS-MT Order No. 007 MPS-IH BK (black) Order No. 007 MPS-IH GY (gray) Order No MPS-IH GN (green) Order No MPS-IH YE (yellow) Order No MPS-IH BU (blue) Order No MPS-IH RD (red) Order No MPS-IH WH (white) Order No. 006 Test plug for. mm Ø socket hole, consisting of MPS-MT metal part and MPS-IH color insulating sleeve. UKK 5-R/NAMUR Order No. 966 D-UKK /5 (gray) Order No D-UKK /5 BU (blue) Order No Double-level terminal block with resistance according to NAMUR for line fault detection in the case of mechanical contacts. Important: for intrinsically safe s, only in combination with D-UKK /5... cover. PhOENIX CONTACT

24 Always up-to-date, always available to you. Here you'll find everything on our products, solutions and service: phoenixcontact.com Product range Cables and wires Connectors Controllers Electronics housing Electronic switchgear and motor control Fieldbus components and systems Functional safety HMIs and industrial PCs I/O systems Industrial communication technology Industrial Ethernet Installation and mounting material Lighting and signaling Marking and labeling Measurement and control technology Modular terminal blocks Monitoring PCB terminal blocks and PCB connectors Power supply units and UPS Protective devices Relay modules Sensor/actuator cabling Software Surge protection and interference filters System cabling for controllers Tools Wireless data communication PHOENIX CONTACT GmbH & Co. KG 85 Blomberg, Germany Phone: +9 (0) Fax: +9 (0) phoenixcontact.com IF L Printed in Germany MNR /0-0-0/0 PHOENIX CONTACT 0

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