Safety. Detection. Control. SAFETY SENSORS. Safety Contactless Sensors and Devices. Product catalogue. Issue 1

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1 Safety. Detection. Control. SAFETY SENSORS Safety Contactless Sensors and Devices Issue Product catalogue

2 OVERVIEW SAFETY CONTACTLESS SENSORS AND DEVICES Magnus RFID: next generation sensors for machine safety Available with or 7 mm interaxis Status LED different coding levels M connector pigtail or 5 meters cable Anti-tampering protective caps State-of-the-art RFID technology IP67 and IP69K approved Magnus RFID RFID safety switch See page

3 SAFETY CONTACTLESS SENSORS AND DEVICES OVERVIEW Magnus MG Magnetic safety switches See page Pharo Type laser scanner See page 7 Ilion Type safety photocells See page Ulisse Type safety photocells See page Safety Sin/Cos incremental encoder See page 5 Safety switch with guard locking See page 6

4 MAGNUS RFID PL e, SIL RFID SAFETY SENSORS OVERVIEW The application of Magnus RFID sensors can be extremely wide thanks to the compact and versatile design. The different design and technology options and the complete mechanical compatibility with Magnus MG series make this product extremely valuable for users. The RFID technology enables Magnus RFID sensors to be individually coded in three different ways to allow the appropriate tampering protection in all applications. The highest configurations allow each sensor to be paired with one only assigned actuator. The best in cost-effectiveness Wear-free technology allows for longer life time Status LED and diagnostic output Smallest design of RFID safety sensors Full mechanical compatibility with Magnus MG S and MG B Can be used as a stand-alone The RFID technology used allows to reach safety levels up to PL e / SIL also when connecting the sensors in series. As a result, Magnus RFID sensors can be simply integrated in existing safety scenarios, offering a cost-effective solution for modifying and upgrading machines. The best in safety Tampering protection in accordance with DIN EN 9, the highest in its class Screw covers prevent easy removal Series connection up to PL e / SIL The best in versatility Dual mounting options M connector or cable IP67 and IP6K9K protection grade for use in harsh environments Complies with the strict hygiene and cleaning requirements of the food and packaging industry different coding levels Extension cables for series connection ºC IP67 IP6K9K Operating temperature: C High protection classes IP67 and IP6K9K for use in harsh environments. Resistant to aggressive media, e.g. cleaning agents used in the food industry. Multiple options of actuation technology Individual coding The actuator is programmed via teach-in and permanently assigned to the sensor during set-up (the process can be repeated if necessary) Unique coding The actuator is permanently assigned to the sensor during manufacturing (it cannot be replaced with another actuator) Actuator coded The actuator is free and not specifically assigned to the sensor (one actuator can work with multiple sensors) Ideal also in the most demanding applications Unique mechanical characteristics allow protection againts cleaning agents and washdown processes, a typical requirement of the food industry. Vibration resistance: 0 55 Hz, amplitude mm.

5 PL e, SIL RFID SAFETY SENSORS MAGNUS RFID SERIES CONNECTION WITH MAXIMUM SAFETY Up to (PL e Performance Level) according to EN ISO 9- Reliable evaluation, e.g. with the modular safety controller Mosaic... or with the AD SR configurable safety control unit Transition time between Input and Output: ms, the shortest in the market I O MAGNUS RFID RANGE S series mm interaxis B series 7 mm interaxis Dimensions compatible with Magnus MG S series Dimensions compatible with Magnus MG B series CONNECTIVITY Cable or M Connector Magnus RFID satisfies all requirements with regard to connectivity. Cable (5 m) M Connector (5 cm pigtail) 5

6 MAGNUS RFID PL e, SIL RFID SAFETY SENSORS CODE LEGEND (ORDERING INFORMATION) Combo (Sensor + Actuator) Extension cable (for series connection) M RFID C S I A 5 M 5 M Connector 5 m cable M RFID EC S m cable m cable 5 m cable 0 m cable A I U C Automatic EDM input Individual coding Unique coding Actuator coded poles connector wires cable poles connector wires cable S B mm interaxis 7 mm interaxis S L C Male - Female M connector (straight) Male - Female M connector (90 ) Female M connector T Connectors (for series connection) Accessories M RFID TC A A B C M Type A M Type B M Type C M RFID SP M RFID TP Spacers available for S or B series (recommended for mounting on metal surfaces) Termination plug (to close the last Type B connector in series connections of or more sensors). Each Combo set is provided with a Sensor and the corresponding Actuator. Sensors and Actuators can be also ordered separately, please enquire within. -pole version available only APPROVALS 006//EC Machine Directive 0/0/EC Electromagnetic Compatibility Directive 0/5/EC Low Voltage Directive IEC 650- (ed. ) (SIL) Functional safety of electrical/electronic programmable electronic safety related systems - General requirements IEC 650- (ed. ) (SIL) Functional safety of electrical/electronic/programmable electronic safety related systems - Requirements for electrical/electronic/programmable electronic safety-related systems IEC 650- (ed. ) (SIL) Functional safety of electrical/electronic programmable electronic safety related systems: Software requirements IEC 606: Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems ISO 9-:05 Safety of machinery - Safety-related parts of control systems - Part : General principles for design SAFETY LEVEL Cat. SIL - SILCL PL e ESPE 6

7 PL e, SIL RFID SAFETY SENSORS MAGNUS RFID TECHNICAL FEATURES Electrical specifications S series / B series S series Supply voltage (VDC) ± 0% Max. switching voltage (V) Supply voltage ± 0, V B series Switching current safety output (ma) Switching current control output (ma) Response time (ms) Contact form Max. 00 Max. 50 Input-Output: Sensor-Actuator: 75 OSSD Switching frequency (Hz) No. of safety outputs electronic No. of diagnostic outputs electronic Number of safety inputs Mechanical data EDM input Yes Housing material Housing Connector type Cable Cross-section of wire (mm) S series PBT / PC Rectangular B series Pigtail M / -pole / 50mm 5 m PVC / wires 0,5 Dimensions h w d (mm) 6 x 6 x 6 x x Fastening Environmental features Protection class M screws (countersunk) S series / B series IP67 (all versions) IP6K9K (cable versions only) Operating temperature - 5 C C Shock resistance Vibration resistance (Hz) 0 g / ms 0 55, amplitude mm Start button Functional category Yes DC- / DC- Assured switching distance (mm) Safe distance for switching off (mm) Minimum air-gap (mm) 0,5 Misalignment actuator max. (mm) Max. Reverse polarity protection Short-circuit proof outputs Current consumption per input (ma) Indication LED Operating direction Switching principle Yes Yes,75 Three-colour Any direction Electronic Repeating accuracy R (mm) < 0,5 Hysteresis (mm) Series connection Technology Max. 0 sensors RFID 7

8 PL e, SIL RFID SAFETY SENSORS MAGNUS RFID PART NUMBERS Combo (Sensor + Actuator) mm interaxis Ordering code Model Connection Description 9000 MRFID C S CA M M connector 900 MRFID C S CA 5 5 m cable 900 MRFID C S IA M M connector 90 MRFID C S IA 5 5 m cable 900 MRFID C S UA M M connector 90 MRFID C S UA 5 5 m cable Actuator coded Individual coding Unique coding Combo (Sensor + Actuator) 7 mm interaxis Ordering code Model Connection Description 900 MRFID C B CA M M connector 90 MRFID C B CA 5 5 m cable Actuator coded 90 MRFID C B IA M M connector 9 MRFID C B IA 5 5 m cable Individual coding 90 MRFID C B UA M M connector 9 MRFID C B UA 5 5 m cable Unique coding Individual sensors mm interaxis Ordering code Model Connection Description 900 MRFID S S CA M M connector 90 MRFID S S CA 5 5 m cable Actuator coded 90 MRFID S S IA M M connector 9 MRFID S S IA 5 5 m cable Individual coding Individual sensors 7 mm interaxis Ordering code Model Connection Description 900 MRFID S B CA M M connector 90 MRFID S B CA 5 5 m cable Actuator coded 90 MRFID S B IA M M connector 9 MRFID S B IA 5 5 m cable Individual coding Individual actuators Ordering code Model Description 990 MRFID A S Actuator for sensors mm interaxis 990 MRFID A B Actuator for sensors 7 mm interaxis Spacers * Ordering code Model Description 90 MRFID SP S Spacer for sensors mm interaxis 900 MRFID SP B Spacer for sensors 7 mm interaxis * Ordering code includes one spacer. AVAILABLE CABLES Male - Female M -pole or -pole straight connectors. See page 7 Male - Female M -pole 90 angled connectors. See page 7 Female M -pole or -pole connectors. See page Type A, B, C T connectors. See page Termination plug. See page

9 PL e, SIL RFID SAFETY SENSORS MAGNUS RFID MECHANICAL DATA DIMENSIONS S series B series Cable version Cable version 7 Sensor Sensor 9 5,9 9,5,5 5 9,5 6 Actuator Actuator M Connector version M Connector version Sensor Sensor Actuator Actuator Spacer S 6 Spacer B 7,5 Ø, ,5 0 0,5 5,5 Dimensions: mm ACCESSORIES T Connectors A B C Type A To gain status output from the connected sensor Type B For series connections of or more sensors Type C To introduce additional power supplies in long series Extension cables Type S Male - Female M connector (straight) Lenght:,, 5, 0 m Poles: or Type L Male - Female M connector (90 ) Lenght:,, 5, 0 m Poles: Type C Female M connector Lenght:,, 5, 0 m Poles/wires: or 9

10 MAGNUS RFID PL e, SIL RFID SAFETY SENSORS CIRCUIT DIAGRAM PIN-OUT Actuator 6 Inputs EDM Receiver + Power - OSSD 7 5 Pin Function VDC Safety input GND Safety output 5 Diagnostic output 6 Safety input 7 Safety output EDM input SERIES CONNECTION EXAMPLE M RFID TP Termination plug F Power supply circuit M RFID EC L M RFID EC L M RFID EC L 5 M RFID EC L 0 F Power supply Circuit F Q M RFID EC L M RFID EC L M RFID EC L 5 M RFID EC L 0 Q V DC OUT CH 0V DC OUT CH bn ws bl sw Power supply and load contactors Q e Q M RFID EC C M RFID EC C M RFID EC C 5 M RFID EC C 0 Female M connector Lenght:,, 5, 0 m Poles/wires: Male - Female Male - Female M connector (90 ) M connector (90 ) Lenght:,, 5, 0 m Lenght:,, 5, 0 m Poles: Poles: Type B M RFID TC B Series connection Type C M RFID TC C Additional power supply Type B M RFID TC B Series connection M RFID EC S M RFID EC S M RFID EC S 5 M RFID EC S 0 Male - Female M connector (straight) Lenght:,, 5, 0 m Poles: M RFID EC S M RFID EC S M RFID EC S 5 M RFID EC S 0 Male - Female M connector (straight) Lenght:,, 5, 0 m Poles: Type A M RFID TC A Status output M RFID C S series M RFID C B series M RFID EC C M RFID EC C M RFID EC C 5 M RFID EC C 0 M RFID C S series M RFID C B series Alimentazione addizionale F V DC 0V DC bn bl M RFID EC C M RFID EC C M RFID EC C 5 M RFID EC C 0 Female M connector Lenght:,, 5, 0 m Poles/wires: Sensor automatic Restart/EDM bn V DC Q Q ws bl Control 0V DC sw EDM/restart Coupling in of restart signal with external device monitoring (EDM) of Q/Q and displaying control output (via LED) Sensor automatic Restart/EDM M RFID C S series M RFID C B series M RFID EC C M RFID EC C M RFID EC C 5 M RFID EC C 0 Sensor automatic Restart/EDM Female M connector Lenght:,, 5, 0 m Poles/wires: 0

11 MAGNETIC SAFETY SWITCHES MAGNUS MG MG S M MG S RECTANGULAR COMPACT HOUSING TECHNICAL FEATURES Operating voltage (VDC) Switching current (ma) Max. 00 Series resistance (Ohm) Switching power (W) MG S 0 Shock resistance (Hz/g) 0-000/5 Compact and robust thermoplastic enclosure (PBT). Housing material Possible actuation magnets PBT MG S M to be ordered separately mm fixing. Coded magnetic operation Tamper resistant. Can be connected to Mosaic safety configurable controller (PL e) or to the dedicated safety control unit MG d (PL d). MG S switches connected to Mosaic safety controller form a certified PL e safety system. Switching distance: - 0 mm. Sensor with wires: NO contacts. PART NUMBERS Magnus MG S includes multi-language instruction manual and CE declaration of conformity. MG S 0 ordering code: 9000 MG S M ordering code: 900 CABLES NEEDED M -pole. See page 5 (CGx, CG9x) ACCESSORIES Operating temperature: C ºC IP67 rating IP67 MG d Control Unit. See page CONNECTOR M -pole connector. WH GN BN YE Mx

12 MAGNUS MG MAGNETIC SAFETY SWITCHES APPROVALS Safety Level PL e when connected to Mosaic Up to PL d when connected to MG d 006//EC: Machine Directive 0/0/EU: Electromagnetic Compatibility Directive 0/5/EU: Low Voltage Directive EN 650-:99 Functional safety of electrical/electronic programmable electronic safety related systems - General requirements EN 650-:000 Functional safety of electrical/electronic/programmable electronic safety related systems - Requirements for electrical/electronic/programmable electronic safety-related systems EN 650-:99 Functional safety of electrical/electronic programmable electronic safety related systems: Software requirements ISO 9-:00 Safety of machinery - Safety-related parts of control systems - Part : General principles for design IEC 606: Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems MECHANICAL DATA DIMENSIONS 6 Gaps (operating distance) for safe switching function in mm: 5 MINIMUN GAP 0,5-6 9 a b ON a OFF 0 b,5,5 Dimensions: mm

13 MAGNETIC SAFETY SWITCHES MAGNUS MG MG B MG B M MG B M+ RECTANGULAR HOUSING TECHNICAL FEATURES Operating voltage (VDC) Switching current (ma) Max. 00 Series resistance (Ohm) Switching power (W) Shock resistance (Hz/g) 0-000/5 MG B 0 Housing material PBT Robust thermoplastic enclosure (PBT). 7 mm fixing. Coded magnetic operation Tamper resistant. Can be connected to Mosaic safety configurable controller (PL e) or to the dedicated safety control unit MG d (PL d). MG B switches connected to Mosaic safety controller form a certified PL e safety system. Switching distance: - 6 mm 7 - mm with magnet MG B M+ Sensor with wires: NO contacts Possible actuation magnets Possible actuation reinforced magnets PART NUMBERS MG B M to be ordered separately MG B M+ to be ordered separately (only use reinforced actuation magnets if a gap of more than mm is unavoidable) Magnus MG M includes multi-language instruction manual and CE declaration of conformity. MG B 0 ordering code: 900 MG B M ordering code: 90 MG B M+ ordering code: 90 CABLES NEEDED M -pole. See page 5 (CGx, CG9x) Operating temperature: C ºC ACCESSORIES MG d Control Unit. See page IP67 IP67 rating CONNECTOR M -pole connector WH GN BN YE Mx

14 MAGNUS MG MAGNETIC SAFETY SWITCHES APPROVALS Safety Level PL e when connected to Mosaic Up to PL d when connected to MG d 006//EC: Machine Directive 0/0/EU: Electromagnetic Compatibility Directive 0/5/EU: Low Voltage Directive EN 650-:99 Functional safety of electrical/electronic programmable electronic safety related systems - General requirements EN 650-:000 Functional safety of electrical/electronic/programmable electronic safety related systems - Requirements for electrical/electronic/programmable electronic safety-related systems EN 650-:99 Functional safety of electrical/electronic programmable electronic safety related systems: Software requirements ISO 9-:00 Safety of machinery - Safety-related parts of control systems - Part : General principles for design IEC 606: Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems MECHANICAL DATA DIMENSIONS Gaps (operating distance) for safe switching function in mm:,5 MINIMUM GAP normal with + magnet 0,5 a b ON normal with + magnet 7 a 5 OFF normal with + magnet 6 b 5 7,5 + = reinforced Dimensions: mm

15 MAGNETIC SAFETY SWITCHES MAGNUS MG MG M M MG M M+ MG M 0 CYLINDRICAL HOUSING TECHNICAL FEATURES Operating voltage (VDC) Switching current (ma) max. 00 Series resistance (Ohm) MG M 0 Robust cylindrical thermoplastic enclosure. Switching power (W) Shock resistance (Hz/g) 0-000/5 0 mm diameter. Coded magnetic operation Tamper resistant. Can be connected to Mosaic safety configurable controller (PL e) or to the dedicated safety control unit MG d (PL d). Housing material Possible actuation magnets Possible actuation reinforced magnets PBT MG M M to be ordered separately MG M M+ to be ordered separately (only use reinforced actuation magnets if a gap of more than mm is unavoidable) MG M switches connected to Mosaic safety controller form a certified PL e safety system. Switching distance: - 6 mm 7-0 mm with magnet MG M M+ Sensor with wires: NO contacts. PART NUMBERS Magnus MG M 0 includes multi-language instruction manual and CE declaration of conformity MG M 0 ordering code: 900 MG M M ordering code: 90 MG M M+ ordering code: ºC Operating temperature: C CABLE NEEDED M -pole. See page 5 (CGx, CG9x) IP65 IP65 rating ACCESSORIES MG d Control Unit. See page CONNECTOR M -pole connector WH GN BN YE Mx 5

16 MAGNUS MG MAGNETIC SAFETY SWITCHES APPROVALS Safety Level PL e when connected to Mosaic Up to PL d when connected to MG d 006//EC: Machine Directive 0/0/EU: Electromagnetic Compatibility Directive 0/5/EU: Low Voltage Directive EN 650-:99 Functional safety of electrical/electronic programmable electronic safety related systems - General requirements EN 650-:000 Functional safety of electrical/electronic/programmable electronic safety related systems - Requirements for electrical/electronic/programmable electronic safety-related systems EN 650-:99 Functional safety of electrical/electronic programmable electronic safety related systems: Software requirements ISO 9-:00 Safety of machinery - Safety-related parts of control systems - Part : General principles for design IEC 606: Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems MECHANICAL DATA DIMENSIONS 6 Gaps (operating distance) for safe switching function in mm: M0X, ,5 0 MINIMUM GAP ON OFF normal with + magnet normal with + magnet normal with + magnet 0,5 7 6 a b b + = reinforced SW 6 a Dimensions: mm 6

17 TYPE SAFETY LASER SCANNER PHARO MAIN FEATURES Model PHR The Pharo Safety Laser Scanner is an optoelectronic protection device for accident prevention. Pharo is suitable for the protection of personnel exposed to risks deriving from both machines and systems with dangerous organs as well as from possible collisions with automatic guided vehicles (AGVs). Protective (safety) fields Warning zones Scanning area Programming by means Resolution Configuration Memory Module Configuration Diagnostic Start/restart interlock EDM programmable programmable 90 / m radius - graphic user interface - teach-in - data transfer from file (from PC or from another laser scanner). Configurable from 0 mm to 50 mm from hand detection to access control Yes for easy re-installation Software via RS serial port Detailed self-diagnosis via display and remote serial output Built-in start/restart interlock, selectable Feedback input for control of external relays (EDM) With the Pharo Safety Laser Scanner it is possible to create programmable protected horizontal or vertical areas of variable shape suitable to all applications without the need to use a separate reflector or receiver ºC Operating temperature: C The device does not require an external control unit because all the safety functions are built-in. The Pharo Safety Laser Scanner features a Configuration Memory Module built into the removable connector, which stores the data related to the protected zones programmed and to the operating parameters set. This module enables the user to replace a faulty sensor with a new device without the need for reconfiguration and therefore maintaining the pre-existing configuration, without the possibility of errors or tampering. The stored data can only be modified by authorised personnel. Each sensor can create independently programmable controlled zones: safety zones with maximum radius of metres warning zones with maximum radius of 0 metres IP65 IP65 protection rating 7

18 PHARO TYPE SAFETY LASER SCANNER APPROVALS 006//EC: Machine Directive 0/0/EU: Electromagnetic Compatibility Directive 0/5/EU: Low Voltage Directive EN 696-:00/A:00 Safety of machinery - Electro sensitive protective equipment - General requirements and tests IEC 696-:00 "Safety of machinery - Electro-sensitive protective equipment - Particular requirements for Opto-electronic protective device responsive to diffuse reflection EN 606:005 Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems EN ISO 9-:00 + AC:009 Safety of machinery - Safety-related parts of control systems - Part : General principles for design IEC 650 parts -7:99/000 "Functional safety of electrical/electronic programmable electronic safety related systems" EN 507:997 Electronic equipment for use in power installations EN 600-:006/A:009 "Safety of machinery - Electrical equipment of machines" EN :006/A:00 "Information technology equipment - Safety" UL (C+US) mark for USA and Canada ANSI B.9:00 ANSI/RIA R5.06:999 SAFETY LEVEL TYPE SIL - SILCL PL d - Cat. ESPE MECHANICAL DATA DIMENSIONS Optical windows section Mx9, , 7,5 5 77,5 55 7, 65, 9 60

19 TYPE SAFETY LASER SCANNER PHARO TECHNICAL DATA Light source Laser diode wavelength 905 nm Laser source class - according to EN 605- Scanning angle 90 Angular resolution 0,5... 0,50 Response time (ms) Start/Restart Serial interface configuration Serial interface data transmission Configuration and operating parameter setting Configuration Memory Module Signalling Configurable 60 or 0 (with scans) Automatic - timed automatic - manual reset (selectable via software) RS RS Via configuration software (UCS) Built into the main connector Display indications in 7 segments and LEDs for self-diagnosis and sensor status Power supply (VDC) -0% +0% PART NUMBERS Includes CD-ROM containing configuration software in English and Italian and multi-language instruction manual and CE declaration of conformity. Ordering code: 500 External relay control Main connection Serial interface connection for configuration Electrical connections SAFETY ZONE Feedback input with enabling, selectable Connector with screw terminals ( poles cable) Cable pre-wired with connectors: M -pole / subd 9-pole Max. cable length 0 m, cross-section 0.5 mm² Max. range (m) Resolution (mm) 0, 0, 50, 70, 50 configurable Min. target reflectivity,% Safety outputs PNP self-testing ma at VDC WARNING ZONE Max. range (m) Resolution (mm) Min. target reflectivity Signalling outputs 0 (for objects with 0% reflectivity) Depending on the distance of the obstacle 0% at 0 m PNP - 00 ma at VDC 9

20 TYPE SAFETY LASER SCANNER PHARO ACCESSORIES The following accessories are available for Pharo, to be ordered separately: Floor mounting bracket PHR B5 Model Code Description PHR CL poles connector pre-wired with -wire cable 5 m long Built-in Configuration Memory Module PHR CSL Cable for serial connection between Pharo sensor and PC for configuring M -pole / subd 9-pole connector, length m PHR B fixed attachment bracket PHR B 5005 adjustable attachment bracket PHR B floor mounting bracket Fixed bracket PHR B Adjustable bracket PHR B Installation taps Mx9 WARNING! For the main connection of the Pharo laser scanner, it is necessary to provide a -wire cable with 0.56 mm crosssection. This cable is supplied with the PHR CL5 main connector. To use the PHR B adjustable bracket it is also necessary to order the PHR B fixed bracket. To use the PHR B5 floor mounting bracket it is also necessary to order the PHR B fixed bracket and the PHR B adjustable bracket. 0

21 TYPE SINGLE-BEAM SAFETY PHOTOCELLS ILION TECHNICAL FEATURES Minimum detectable object (mm) Max. range (m) IL 0 0 IL 0... with AU SX and AU SXM control units Ilion is a Type safety photocell with M cylindrical metal body. The photocells must be connected to control unit for esample: AU SX or AU SXM control unit with Muting to form a protection system that can be composed of,, or single beam photocells or Mosaic. In case of connection with Mosaic safety controller, the number of photocells depends to the configuration of the protection system (for details on the interface see AU SX, AU SXM and Mosaic control units). The compact size of the photocells makes it possible to fit the protection system into very small spaces, while the possibility to use more photocells provides the maximum flexibility in positioning the protective beams. All connections through M 5-pole connectors. Unshielded cables up to 50 meter long (between sensor and control unit). Number of photocells per control unit Response time for each photocell (ms) Output Signalling In case of the Mosaic safety controller the number of photocells depends to the number available input related to the system configuration 7 PNP - 00 ma Status led Power supply (VDC) ± 0% Electrical connections M -pole Dimensions (mm) Ø x 5 PART NUMBERS Ilion photocell includes multi-language instruction manual and CE declaration of conformity. IL 0 ordering code: 000 IL 0 ordering code: 000 CABLES NEEDED M 5-pole. Pin 5 not connected See page (CDx, CD 9x, CDM 9, CDM 99) Operating temperature: C ºC ACCESSORIES IP67 IP67 protection rating Safety interface AU SX. See page 0 Safety interface AU SXM. See page Adjustable fixing Bracket. See page

22 ILION TYPE SINGLE-BEAM SAFETY PHOTOCELLS APPROVALS Safety level (with a control unit AU XS, AU SXM or Mosaic): Type SIL CL PL c Cat. 006//EC: Machine Directive 0/0/EU: Electromagnetic Compatibility Directive 0/5/EU: Low Voltage Directive IEC 696- (ed.) Safety of machinery - Electro sensitive protective equipment - General requirements and tests IEC 696- (ed.) Safety of machinery - Electro-sensitive protective equipment - Particular requirements for equipment using active opto-electronic protective devices (AOPDs)" ISO 9-:006 Safety of machinery - Safety-related parts of control systems - Part : General principles for design IEC 606 (ed.) Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems EN 507:997 Electronic equipment for use in power installations EN 550:0 Information Technology Equipment - Radio Disturbance Characteristics - Limits and Methods of Measurement SAFETY LEVEL TYPE SILCL PL c - Cat. MECHANICAL DATA DIMENSIONS M M Dimensions: mm ACCESSORIES IL FB ADJUSTABLE FIXING BRACKET PARTS NUMBERS Model Code Description IL FB Set of adjustable brackets For Illion photocells. The IL FB bracket allows both vertical and horizontal adjustment of the optical axis of the photocell.

23 TYPE SINGLE-BEAM SAFETY PHOTOCELLS ULISSE TECHNICAL FEATURES Minimum detectable object (mm) Max. range (m) 6 Number of photocells per control unit... In case of the Mosaic safety controller the number of photocells depends to the number available input related to the system configuration Ulisse is a Type safety photocell with metal body and M -pole connector. The photocells must be connected to control unit for esample: standard AU SX or AU SXM control unit with Muting or Mosaic to form a protection system that can be composed of,, or single beam photocells. In case of connection with Mosaic safety controller, the number of photocells depends to the configuration of the protection system (for details on the interface see AU SX, AU SXM and Mosaic control units). Thanks to the very small size, the anodised aluminium case and the glass lenses free from electrostatic dust attraction, Ulisse is the ideal solution for the protection of weaving machines as well as of other applications characterised by high levels of mechanical stress or very restricted spaces. Response time for each photocell (ms) Output Signalling 7 PNP - 00 ma Status led Power supply (VDC) ± 0% Electrical connections Max. cable length (m) M -pole Dimensions h x w x d (mm) 5 x 5 x 5 PART NUMBERS 50 (between sensor and control unit) Ulisse photocell includes multi-language instruction manual and CE declaration of conformity. UPC ordering code: 0000 CABLES NEEDED M -pole. See page 5 (C x, C 95) Operating temperature: C ºC ACCESSORIES IP67 IP67 protection rating Safety interface AU SX. See page 0 Safety interface AU SXM. See page

24 ULISSE TYPE SINGLE-BEAM SAFETY PHOTOCELLS APPROVALS Safety level (with a control unit AU XS, AU SXM or Mosaic): Type SIL CL PL c Cat. 006//EC: Machine Directive 0/0/EU: Electromagnetic Compatibility Directive 0/5/EU: Low Voltage Directive IEC 696- (ed.) Safety of machinery - Electro sensitive protective equipment - General requirements and tests IEC 696- (ed.) Safety of machinery - Electro-sensitive protective equipment - Particular requirements for equipment using active opto-electronic protective devices (AOPDs)" ISO 9-:006 Safety of machinery - Safety-related parts of control systems - Part : General principles for design IEC 606 (ed.) Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems EN 507:997 Electronic equipment for use in power installations EN 550:0 Information Technology Equipment - Radio Disturbance Characteristics - Limits and Methods of Measurement SAFETY LEVEL TYPE SILCL PL c - Cat. MECHANICAL DATA DIMENSIONS 0 56 = = 5 5 = = A,5,5 6,7 0,6 Dimensions: mm

25 SAFETY INCREMENTAL ENCODER Safety Sin/Cos incremental encoder, together with Mosaic, comprise a SIL certified safety function for speed monitoring. Available in two models: Shaft or Hollow shaft versions. APPLICATION EXAMPLE Shaft version Any applications requiring speed monitoring of a rotating axis. See the application example on page. Features a robust and reliable interface and the ability to handle high mechanical loads. TECHNICAL FEATURES Hollow shaft version Shaft type Fastening Protection rate Immunity to interference Resolution Power supply Connector Hollow shaft version Ø mm Shaft version Ø 0 mm with flat Safety-Lock Allow high rotational speed and high shaft load capacity Housing and flange side IP67, shaft IP65 (optional IP67) Shock and vibration resistant Insensitive to strong magnetic fields 0 pulse rate SC D0R - VDC SC 05D0R - 5 VDC SC B0R - VDC SC 05B0R - 5 VDC Radial M APPROVALS 006//EC Machinery Directive 00/0/EC Electromagnetic Compatibility (EMC) EN ISO 9- Safety of machinery: Safety-related parts of control systems. Part : General principles for design EN ISO 9- Safety of machinery: Safety-related parts of control systems. Part : Validation IEC 650 Functional safety of electrical, electronic and programmable electronic safety-related systems EN ISO Adjustable speed electrical power drive systems. Part 5- Safety requirements - Functional UL (C+US) mark for USA and Canada BGIA - Institute for Occupational Safety and Health - Germany CONNECTORS PART NUMBERS M -pole - GND - + V - A: Sine output - Ā: Sine output 5 - B: Cosine output 6 - B: Cosine output shield - PE 000 SC D0R - VDC Hollow Shaft version Ø mm 000 SC 05D0R - 5 VDC Hollow Shaft version Ø mm 000 SC B0R - VDC Shaft version Ø 0 mm with flat 0005 SC 05B0R - 5 VDC Shaft version Ø 0 mm with flat IFA 0000 ESPE SAFETY LEVEL SIL SIL - SILCL PL e - Cat. CABLES NEEDED M -pole shielded. See page 6 NOTE: cable supplied with M -pole connettor at one end only. The other side must be cut off at correct length and crimped with RJ5 connector (not included). 5

26 SAFETY SWITCH WITH GUARD LOCKING TECHNICAL FEATURES Housing material Contact material Switching principle Number of door position positively driven contacts Number of guard lock monitoring positively driven contacts Approach speed Reinforced thermoplastic Silver alloy, gold flashed Slow-action switching contact Max. 0 m/min Actuation frequency 00 /h Guard locking principle Closed-circuit current principle Safelock is a safety switch utilised in the protection of personnel when opening doors leading to dangerous areas. It acts by monitoring and interrupting the safety circuit during dangerous scenarios. The solenoid locks and unlocks access to the dangerous area, guaranteeing safety until the danger has stopped. Available models SLK-M Retention mechanism actuated by a spring and unlocked by ON current. Guard locking by spring force, release by applying voltage to the guard locking solenoid. SLK-E Retention mechanism actuated by ON current and unlocked by spring. Guard locking by applying voltage to the guard locking solenoid, release by spring force. Actuating head made of plastic or metal Auxiliary release on the front. Used for releasing the guard locking with the aid of a tool. To protect against tampering, the auxiliary release is sealed with sealing lacquer Approach direction: horizontal and vertical. Can be adjusted in 90 steps Any installation position Force Locking force (Fmax): kn (plastic), kn (metal) Locking force (FZh):,5 kn 0,7 kn (plastic),,5 kn (metal) Retention force: 0 N Extraction force: 0 N Actuating force: 5 N Solenoid operating voltage AC/DC V -5%... +0% Short circuit protection Switching voltage Switching current Power consumption APPROVALS A V Min at 0 ma ma Min at V 6 W 006//EC: Machine Directive EN :00/A:009 Low-voltage switchgear and controlgear. Control/circuit devices and switching elements. Electromechanical control circuit devices EN :00/A:009 Annex K EN ISO 9:0 Safety of machinery - Interlocking devices associated with guards - Principles for design and selection ºC Operating temperature: C IP67 IP67 protection rating 6

27 SAFETY SWITCH WITH GUARD LOCKING PART NUMBERS Ordering code Model Guard lock Description 9000 SLK-M-P-NC- Mechanical Safelock with mechanical guard lock and plastic actuating head. Switching element: NC, feedback NC 900 * SLK-M-M-NC- Safelock with mechanical guard lock and metal actuating head. Switching element: NC, feedback NC 900 SLK-E-P-NC- Elecrtrical Safelock with electrical guard lock and plastic actuating head. Switching element: NC, feedback NC 9006 * SLK-E-M-NC- Safelock with electrical guard lock and metal actuating head. Switching element: NC, feedback NC * Contact ReeR to check availability BLOCK DIAGRAM A NC Model For monitoring the guard locking (built-in solenoid) slow-action switching contact NC B E E LIVELLI DI SICUREZZA different safety functions according to the standard EN ISO 9- Category / Safety Level Cat. / PL c Cat. / PL d Safety device Safelock + safety relay AD SREC or input of the Mosiac safety controller Safelock + safety relay AD SREC or inputs of the Mosiac safety controller + fault exclusion according to the standard (EN ISO 9-) Safelock + Magnus RFID + safety relay AD SR or inputs of the Mosiac safety controller Safelock + safety relay AD SREC or inputs of the Mosiac safety controller Cat. / PL e Safelock + safety relay AD SREC or inputs of the Mosiac safety controller 7

28 SAFETY SWITCH WITH GUARD GURD LOCKING ACTUATORS Model Ordering code Description ACT-S-S-RB 900 Actuator standard, straight with rubber bush Two stainless safety screws per actuator Actuators with rubber bushings ACT-S-A-RB 900 Actuator standard, angled with rubber bush Two stainless safety screws per actuator ACT-S-H-TB 900 Actuator standard, hinged, top-botton Actuators made of stainless steel Two stainless safety screws per actuator For doors hinged at top and bottom ACT-S-H-LR 9005 Actuator standard, hinged, left-right Actuators made of stainless steel Two stainless safety screws per actuator For doors hinged on right and left ACT-F-S-RB 9006 * Actuator for insertion funnels, straight with rubber bush Two stainless safety screws per actuator Actuators with rubber bushings ACT-F-A-RB 9007 * Actuator for insertion funnels, angled with rubber bush Two stainless safety screws per actuator Actuators with rubber bushings ACT-F-H-TB 900 * Actuator for insertion funnels, hinged, top-botton Actuators made of stainless steel Two stainless safety screws per actuator For doors hinged at top and bottom ACT-FH-LR 9009 * Actuator for insertion funnels, hinged, left-right Actuators made of stainless steel Two stainless safety screws per actuator For doors hinged on right and left ACT-F-IF 90 * Insertion funnel * Contact ReeR to check availability

29 Ø,7,5 SAFETY SWITCH WITH GUARD LOCKING MECHANICAL DATA DIMENSIONS M = 0,6 Nm Ø, h Ø 5, 5,5 6,5 96 M=0,5 Nm 79 7,5 0, ,5 5,5 M0x,5 Dimensions: mm 9

30 INTERFACES ACCESSORIES AU SX TYPE CONTROL UNIT FOR ILION AND ULISSE PHOTOCELLS TECHNICAL FEATURES Safety relay outputs Status output NO - A 50 VAC PNP - 00 ma at VDC Control unit for safety photocells Ilion and Ulisse, which can be combined to form a Type safety system. Up to photocells may be connected. With guided-contact safety relays. Start/Restart interlock. EDM Feedback input for external contactors monitoring. Self test every 5 seconds. APPROVALS 006//EC: Machine Directive 0/0/EU: Electromagnetic Compatibility Directive 0/5/EU: Low Voltage Directive EN 696-:0 Safety of machinery - Electro sensitive protective equipment - General requirements and tests IEC 606 (ed.) (SILCL) Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems EN ISO 9-: 00 (Cat., PL c) Safety of machinery - Safety-related parts of control systems - Part : General principles for design EN 507: 997 Electronic equipment for use in power i nstallations EN 550: 00 Information Technology Equipment- Radio Disturbance Characteristics- Limits and Methods of Measurement UL (C+US) mark for USA and Canada Response time (ms) 0 Start/Restart command according to IEC 696- Signalling Power supply (VDC) ± 0% Electrical connections Operating temperature ( C) Protection rating Fastening Manual or automatic Start/Restart selectable on terminal block LED indication of input/output status and diagnosis On terminal block IP0 for housing IPX for terminal block DIN rail fastening according to EN standard Dimensions h x w x d (mm) 99 x,5 x PART NUMBERS AU SX module includes multi-language instruction manual and CE declaration of conformity. Ordering code: 070 SAFETY LEVEL TYPE SILCL PL c - Cat. ESPE 0

31 ACCESSORIES INTERFACES AU SXM TYPE CONTROL UNIT WITH INTEGRATED MUTING FOR ILION AND ULISSE PHOTOCELLS TECHNICAL FEATURES Inputs for Muting sensors inputs 0 or VDC PNP or relay dark-on AU SXM control unit, with integrated Muting functions, for safety photocells Ilion and Ulisse, which can be combined to form a Type safety system. Up to photocells may be connected. -sensor Muting logics. With guided-contact safety relays. Muting time-out selectable. Start/Restart interlock. Muting Enable input Safety relay outputs Status output Muting lamp output Muting time-out Override Override time-out (min) 5 Response time (ms) 0 0 or VDC PNP or relay NO - A 50 VAC PNP - 00 ma at VDC VDC; 0,5-5 W 0 sec. or infinite, selectable operating modes selectable: manual action with hold to run or automatic with pulse command EDM Feedback input for extra external contactors monitoring. Self test every 5 seconds. Start/Restart command according to IEC 696- Signalling Manual or automatic Start/Restart selectable on terminal block LED indications of input/output status, Muting sensor inputs, diagnosis Power supply (VDC) ± 0% APPROVALS 006//EC: Machine Directive 0/0/EU: Electromagnetic Compatibility Directive 0/5/EU: Low Voltage Directive EN 696-:0 Safety of machinery - Electro sensitive protective equipment - General requirements and tests IEC 606 (ed.) (SILCL) Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems EN ISO 9-: 00 (Cat., PL c) Safety of machinery - Safety-related parts of control systems - Part : General principles for design EN 507: 997 Electronic equipment for use in power i nstallations EN 550: 00 Information Technology Equipment- Radio Disturbance Characteristics- Limits and Methods of Measurement UL (C+US) mark for USA and Canada Electrical connections Operating temperature ( C) Protection rating Fastening On terminal blocks IP0 for housing IPX for terminal blocks Dimensions h x w x d (mm) 99 x 5 x PART NUMBERS DIN rail fastening according to EN standard AU SXM module includes multi-language instruction manual and CE declaration of conformity. Ordering code: 07 SAFETY LEVEL TYPE SILCL PL c - Cat. ESPE

32 INTERFACES ACCESSORIES MG d PL D CONTROL UNIT FOR MAGNUS MAGNETIC SWITCHES TECHNICAL FEATURES Safety relay outputs NO - A - 50 VAC Each NO safety output line is interrupted twice by the two relays Response time (ms) < 0 MG d is a safety control unit for monitoring up to Magnus safety switches in series. External Device Monitoring Signalling Yes LED indicators for status and diagnostic With safety switch connected, a PL d safety level is reached. It features a two positively mechanically linked contacts and EDM (External Device Monitoring). APPROVALS 006//EC: Machine Directive 0/0/EU: Electromagnetic Compatibility Directive 0/5/EU: Low Voltage Directive EN 650-:99 Functional safety of electrical/electronic programmable electronic safety related systems - General requirements EN 650-:000 Functional safety of electrical/electronic/ programmable electronic safety related systems - Requirements for electrical/electronic/programmable electronic safety-related systems EN 650-:99 Functional safety of electrical/electronic programmable electronic safety related systems: Software requirements ISO 9-:00 Safety of machinery - Safety-related parts of control systems - Part : General principles for design IEC 606: Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems Power supply (VDC) (±0%) Electrical connection Operating temperature ( C) Protection rating Fastening On terminal block IP0 for housing IPX for terminal block Dimensions h x w x d (mm) 75 x 5 x 9 DIN rail fastening according to EN standard MG d module includes multi-language instruction manual and CE declaration of conformity. PART NUMBERS Ordering code: 9050

33 ACCESSORIES CABLES Ø,5 M x CD x M STRAIGHT CONNECTOR 5-POLE Model Code Description CD Pre-wired cable 5 m CD Pre-wired cable 0 m 5 6 CD Pre-wired cable 5 m CD Pre-wired cable 0 m CD Pre-wired cable 5 m - Brown - White - Blue - Black 5 - Grey CD Pre-wired cable 50 m Note - Pin 5 not connected Cables for Ilion photocells. 6 Ø,5 M x - Brown - White - Blue - Black 5 - Grey Ø,5 5,5 CD 9x M 90 ANGLE CONNECTOR 5-POLE Model Code Description CD Pre-wired cable 5 m CD Pre-wired cable 0 m 5 CD Pre-wired cable 5 m Note - Pin 5 not connected Cables for Ilion photocells. Ø 0 M x CDM 9 M STRAIGHT CONNECTOR 5-POLE SCREW TERMINAL, PG9 CABLE GLAND Model Code 60 CDM Cables for Ilion photocells.

34 CABLES ACCESSORIES 0,5 CDM 99 M STRAIGHT CONNECTOR 5-POLE SCREW TERMINAL, PG9 CABLE GLAND 5 Model Code CDM M x Ø 0 Cables for Ilion photocells. Ø 0 M C Gx M STRAIGHT CONNECTOR -POLE Model Code Description C G 9070 Pre-wired cable m 0 C G5 907 Pre-wired cable 5 m Cables for Magnus MG magnetic sensors. Ø,5 - Brown - White - Blue - Black 7 C G9x M 90 ANGLE CONNECTOR -POLE,5 Ø,5 6,5 Model Code Description C G9 907 Pre-wired cable m C G Pre-wired cable 5 m Cables for Magnus MG magnetic sensors. M Ø 0,5 - Brown - White - Blue - Black

35 ACCESSORIES CABLES Ø 0, M CABLES C X M STRAIGHT CONNECTOR -POLE Model Code Description C Pre-wired cable 5 m C Pre-wired cable 5 m - Marrone - Nero - Blu Cables for Ulisse photocells. 7 C 95 M 90 ANGLE CONNECTOR -POLE 6,5,5 Model Code Description C Pre-wired cable 5 m Cable for Ulisse photocells. M Ø 0,5 Ø,5 - Brown - Black - Blue 5

36 CABLES ACCESSORIES Ø, CD x SH 5 6 M x M STRAIGHT CONNECTOR, POLES, SHIELDED 7 Model Code Description CD 5 SH 090 Pre-wired shielded cable 5 m CD 0 SH 09 Pre-wired shielded cable 0 m 6 CD 5 SH 09 Pre-wired shielded cable 5 m - Bianco - Marrone - Verde - Giallo 5 - Grigio 6 - Rosa 7 - Blu - Rosso Cables for Safecoder. 6 CD9x SH Ø,5 M x M 90 ANGLE CONNECTOR, POLES, SHIELDED Model Code Description 5 6 5,5 CD95 SH 09 Pre-wired shielded cable 5 m CD90 SX 09 Pre-wired shielded cable 0 m - Bianco - Marrone - Verde - Giallo 5 - Grigio 6 - Rosa 7 - Blu - Rosso 7 Ø 6 CD95 SH 095 Pre-wired shielded cable 5 m Cables for Safecoder. 6

37 ACCESSORIES CABLES EC S x MALE-FEMALE M STRAIGHT CONNECTOR -POLE - Brown Model Code Description MRFID EC S 9 Pre-wired cable m MRFID EC S 95 Pre-wired cable m MRFID EC S 5 96 Pre-wired cable 5 m White - Blue - Black 5 - Grey MRFID EC S 0 97 Pre-wired cable 0 m Cables for Magnus RFID sensors Pink 7 - Violet - Orange EC S x MALE-FEMALE M STRAIGHT CONNECTOR -POLE Model Code Description MRFID EC S 9 Pre-wired cablee m MRFID EC S 9 Pre-wired cable m MRFID EC S 5 9 Pre-wired cable 5 m MRFID EC S 0 95 Pre-wired cable 0 m Cables for Magnus RFID sensors. EC L x MALE-FEMALE M 90 ANGLE CONNECTOR -POLE - Brown - White - Blue - Black Model Code Description MRFID EC L 9 Pre-wired cable m MRFID EC L 99 Pre-wired cable m MRFID EC L 5 90 Pre-wired cable 5 m MRFID EC L 0 9 Pre-wired cable 0 m Cables for Magnus RFID sensors. 7

38 CABLES ACCESSORIES EC C x FEMALE M STRAIGHT CONNECTOR -POLE Model Code Description MRFID EC C 906 Pre-wired cable m MRFID EC C 907 Pre-wired cable m MRFID EC C 5 90 Pre-wired cable 5 m MRFID EC C Pre-wired cable 0 m - Brown - White - Blue - Black 5 - Grey Cables for Magnus RFID sensors. EC C x FEMALE M STRAIGHT CONNECTOR -POLE 6 - Pink 7 - Violet - Orange Model Code Description MRFID EC C 90 Pre-wired cable m MRFID EC C 9 Pre-wired cable m MRFID EC C 5 9 Pre-wired cable 5 m MRFID EC C 0 9 Pre-wired cable 0 m Cables for Magnus RFID sensors. Type A Type B Type C A B C To gain status output from the connected sensor For series connections of or more sensors To introduce additional power supplies in long series T CONNECTOR M T ADAPTER Model Code Description MRFID TC A 90 M T type A connector MRFID TC B 90 M T type B connector F Power MRFID supply TC C circuit 905 M F Power T type C supply connector Circuit F Q Q V DC OUT CH 0V DC OUT CH Connectors for Magnus RFID sensors. TP TERMINATION PLUG Model Code Description MRFID TP 90 Termination plug For Magnus RFID sensors.

39 CUSTOMER SERVICE At ReeR we put our Customers always first ReeR after sales service is committed to support all customers that need technical guidance regarding functionality, handling and installation of our products. Customer Service Hotline Monday to Friday and (CET) or contact aftersales@reer.it For product returns please visit for further information. 9

40 Safety. Detection. Control. ReeR SpA Via Carcano, 05 Torino Italy T F info@reer.it More than 50 years of quality and innovation Founded in Turin (Italy) in 959, ReeR distinguished itself for its strong commitment to innovation and technology. A steady growth throughout the years allowed ReeR to become a point of reference in the safety automation industry at a worldwide level. The Safety Division is in fact today a world leader in the development and manufacturing of safety optoelectronic sensors and controllers. ReeR is ISO 900, ISO 00 and BS OHSAS 00 certified. Made in Italy since 959 Issue Rev.. February 0 96 Safety Sensors Catalogue English Printed in Italy ReeR SpA does not guarantee that product information in this catalogue are the most current available.reer SpA reserves the right to make changes to the products described without notice and assumes no liability as a result of their use or application. Our goal is to keep the information on this catalogue timely and accurate, however ReeR SpA accepts no responsibility or liability whatsoever with regard to the information on this catalogue. Reproduction is not authorised, except with the expressed permission of ReeR SpA.

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